CN104923377A - Intelligent control and monitoring system of nanometer grinding equipment - Google Patents

Intelligent control and monitoring system of nanometer grinding equipment Download PDF

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Publication number
CN104923377A
CN104923377A CN201510272481.6A CN201510272481A CN104923377A CN 104923377 A CN104923377 A CN 104923377A CN 201510272481 A CN201510272481 A CN 201510272481A CN 104923377 A CN104923377 A CN 104923377A
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plc
mixer
sand mill
instruction
signal
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雷立猛
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PUHLER GUANGZHOU MACHINERY AND EQUIPMENT CO Ltd
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PUHLER GUANGZHOU MACHINERY AND EQUIPMENT CO Ltd
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Abstract

The invention relates to intelligent equipment of dispersion, premixing, stirring and ultrafine nanometer grinding engineering, in particular to an intelligent control and monitoring system of nanometer grinding equipment. The system comprises a monitoring center, an acquiring unit, a control center and a human-computer interface, wherein the control center receives information transmitted by the corresponding acquiring unit, sends the information to the monitoring center, and controls the operation of the grinding equipment according to an instruction sent by the monitoring center; and the monitoring center receives the information sent by each control center, compares the sent information with preset information, and sends the instruction to the corresponding control center. The system can store an optimal grinding scheme, and enables grinded products to be grinded with optimal parameters through the signal comparison, so that the quality and the efficiency of the grinded products are greatly improved; and the system also can be applied to an area having an explosion-proof requirement, is convenient to be installed and maintained, and is stable in whole operation, low in noise, low in failure rate and high in yield.

Description

Nano-milled device intelligence controls and monitoring system
Technical field
The present invention relates to electromechanical integration and manufacture nano-milled science and technology and control system technical field with advanced, specifically nano-milled device intelligence controls and monitoring system.
Background technology
At present, China becomes the center that World chemical production manufactures, and sand mill, dispersion machine have become the main process equipment of the sector and technological means.Along with socio-economic development and growth in the living standard, traditional equipment cannot meet people to requirement that is intelligent, automation, and in life, people are more and more higher to the security of household electrical appliance, comfortableness, energy-conservation and intelligent requirement; Equally, in the industrial production, the requirement of people to the automaticity of used electric equipment, security performance is also more and more higher, and desirable state is that electric equipment can either open intelligently, cuts out and carry out self-control according to the environment of life and production operation and requirement.Automation in recent years, intellectuality, nanometer material industry develop rapidly, user is also more and more higher for the requirement of human cost and production efficiency, Product Precision and grain fineness, user in order to enhance productivity, Product Precision, grain fineness, efficiency and reduction human cost, use sand mill on a large scale.
Existing sand mill controller operating system framework, this framework is sand mill body is equipped with one to comprise band frequency converter and the electrical control cabinet of PLC module core and push button and operate control panel, it can thus be appreciated that, user is to monitoring and this sand mill system of operation, must need operator board is other just can action, therefore, user waits on be responsible for board side, if there is other thing to need process, tend is attended to one thing and lose sight of another, if production capacity is large, board quantity needs more operator at most to control and operates board.If produce online meet with operator in factory or engineer cannot problem by oneself, when must ask manufacturer's assist process, or ability understanding problem actually must be seen by manufacturer, sometimes because oral account is unclear, imperfect or the cognitive drop with linking up, cause manufacturer for the misinterpretation of problem, waste maintenance time and wait maintenance cost etc.
Horizontal sand mill is a kind of milling apparatus of horizontal wet consecutive production; its operation principle is as follows: in sand mill grinding chamber, fill appropriate abrasive media; as zirconium oxide bead etc.; utilize dehvery pump as membrane pump, gear pump etc.; preprepared raw material is sent into the grinding chamber of sand mill; abrasive media high-speed motion is driven via main shaft rotor driven High Rotation Speed; give its enough linear velocities and kinetic energy; thus produce with liquid material particle and collide; large material particles is smashed into molecule, finally reaches grinding effect.
It is longer that existing domestic sand mill uses push button operation to control the time limit, backward in technique, there is a lot of external Automated condtrol nanometer sand mill introduced present stage, and the communication mode of main frame and electrical control cabinet relies on frequency converter and PLC module to realize substantially, and programming mode falls behind.Along with in late 1970s, and the appearance of particularly the 80's computer control system, sand mill develops step by step from mechanical button mode control type board or the board being equipped with analogue technique.Before realizing computer control system, in the board that mechanical system controls, use Mechatronic control system.Due to the beginning in control system technology, even if when these Mechatronic Systems do not have conventional, electricity or electric mechanical switch etc. satisfactorily, the sand mill system of conventional manual operation possesses the formula of taking and attachable console, and such console utilizes analog switch technology.Thus make to realize specific automaticity (in fact very limited due to Current standards).Obviously, a kind of like this major advantage of portable control system is, it can be used for multiple sand mill Dynamic System and control.On the other hand, at US 3,733, in the meaning of 961, the sand mill operation improved, namely automation mechanized operation only when attachable console is connected to and remain connected to corresponding sand mill just likely, and this operation also continues to be connected to attachable console and to remain connected to the corresponding sand mill the same time grown.
When computer technology arrives, analog switch technology is not used further to control system of machine.Due to the ability stored in memory, even complicated component can be produced in an automated manner.In many decades in the past, progressively develop more modern and more high performance nanometer sand mill core technology.But being retain for each in them, is that they are connected to computer: all known utensils have the guidance panel for controlling sand mill.This guidance panel is very similar to computer usually, and has display and the button (may be the form of touch-screen) for operating nanometer sand mill.
In conventional abrading process, staff is main by virtue of experience or the milling time of rough estimation material and cycle-index etc., owing to lacking monitoring to the material of grinding, once after operating mode, raw material or technological process change, product after grinding is easy to occur underproof phenomenon, such as: the phenomenon such as precipitated and separated, anti-coarse crystallization; And in existing process of lapping, first by material by after mixer batching, batch mixing, dispersion, by artificial or mobile material cylinder, the mass transport of dispersion is ground to sand mill, material after sand mill grinding is mixed again by artificial conveyance to mixer again, it is sticky to adjust, batching, packaging, the shortcoming of this mode is apparent, and mainly efficiency is not high.At present, need when using two and above mixer to do batch grinding material in Real Time Observation material cylinder number, therefore a mixer feed needs manual switch valve or pipeline after completing, switch batch cycle grinding direction, and need manual time-keeping or computation cycles number of times to judge whether grinding completes, obviously very inconvenient so very waste of manpower and non-science.
Summary of the invention
For above-mentioned technical problem; the invention provides nano-milled device intelligence to control and monitoring system; native system realizes the valve of loop direction in batch process of lapping, the automatic switchover of pipeline by detecting material changed condition in material cylinder; the energy consumed by level monitoring, calculating grinding cycle-index, milling time, electric current, rotating speed and units polish hour realizes grinding, and completion automatic stopping.
In order to solve the problems of the technologies described above, the present invention by the following technical solutions:
Nano-milled device intelligence controls and monitoring system, and it comprises a monitoring center, at least one group of collecting unit, at least one control centre and at least one man-machine interface, wherein:
Collecting unit, gathers the information on corresponding milling apparatus, and information is sent to corresponding control centre;
Control centre, receives the information that corresponding collecting unit transmits, information is sent to monitoring center simultaneously, and controls the running of milling apparatus according to the instruction that monitoring center sends;
Monitoring center, receives the information that each control centre transmits, by the information and the presupposed information that transmit relatively after send instruction to corresponding control centre;
Man-machine interface, communicates with corresponding control centre, and operating personnel are inputted or amendment abrasive parameters to control centre by man-machine interface, and monitor the operation conditions of milling apparatus.
Further, also comprise at least one mobile client, each mobile client receives the information that monitoring center sends.
As preferably, described milling apparatus comprises at least one sand mill and at least one mixer, each is organized described collecting unit and comprises the several sensors be separately positioned on each sand mill and each mixer, and the signal that sensor detects is sent to corresponding control centre by each group collecting unit.
As preferably, each control centre comprises PLC and is separately positioned on the valve on mixer materail tube, sand mill materail tube, the signal that signal transducer detects is sent to described monitoring center by the PLC of each control centre, described signal is filled a prescription, after process conditions value compares with presetting by monitoring center, PLC to correspondence sends command adapted thereto, and PLC controls sand mill, the start and stop of mixer and the action of valve according to instruction.
As preferably, described sensor comprises Level measurement switch, and the detection signal of Level measurement switch is sent to monitoring center by PLC, and monitoring center sends instruction to PLC after comparing detection signal, and PLC is according to the action of this instruction by Control valve.
As preferably, described PLC is connected with analog module by expansion interface, described sensor comprises temperature, pressure and flow transmitter, the temperature of detection, pressure and flow signal are sent to analog module by distributor by temperature, pressure and flow transmitter, PLC by this signal transmission to monitoring center, be sent to instruction to PLC after monitoring center's comparison signal, PLC controls the start and stop of each sand mill and each mixer according to the instruction received.
As preferably, described monitoring center comprises CPU, input display module, communication module, storage module, contrast module, wherein,
Communication module, communicates with analog module with PLC;
Memory module, stores preset value;
Contrast module, forms instruction by PLC transmission signal with after preset value;
Input display module, display data also input preset value;
CPU, the information of process communication module, storage module, contrast module and input display module and instruction.
As preferably, described mobile client is that the process information of mobile APP, CPU and result are presented on mobile display device by APP.
As preferably, a sand mill and a mixer form one group of grinding production line, and each group grinding production line is provided with one group of collecting unit; After mass transport to be ground to mixer, the signal of collecting unit collection is sent to CPU by PLC, CPU is by sending instruction to PLC after contrast computing, PLC starts mixer dispersed material according to instruction, mass transport after dispersion is to sand mill, after sand mill grinding material again by mass transport to mixer, so until material reaches standard.
As preferably, a sand mill and two or multiple stage mixer form one group of grinding production line, and each group grinding production line is provided with one group of collecting unit; After mass transport to be ground to the mixer of one or more feed, the signal of collecting unit collection is sent to CPU by PLC, CPU sends instruction to PLC after contrast computing, PLC starts the mixer dispersed material of feed according to instruction, the mass transport of dispersion is to corresponding sand mill, sand mill is to after material grinding, and grinding material is delivered to the mixer of one or more splicing, the mixer of splicing again stirs material, disperses; After the material in feed mixer is all delivered to sand mill, CPU sends instruction according to the signal of collecting unit collection to PLC, PLC controls respective valves action according to instruction, mass transport after again disperseing is ground again to corresponding sand mill, sand mill by the mass transport after grinding again to the mixer of feed or another splicing mixer, so until material reaches standard.
Compared with prior art, the present invention can store grinding process flow and the formula scheme of every profession and trade optimum, and by the comparison of signal, the product of grinding is ground all the time with the parameter of optimum, thus greatly improves quality and the efficiency of abrasive product; The present invention in batch process of lapping equipment automatic conversion cycle direction in good time in order to realize, adopt material situation in Level measurement inductive switching sand mill and mixer, and then determines switching time, then control operated pneumatic valve by PLC and switch loop direction; Simultaneously can also judge whether grinding operation completes by the presetting grinding cycle-index of man-machine interface or milling time or energy consumption values, and perform shutdown action.
Accompanying drawing explanation
Fig. 1 is system architecture diagram of the present invention.
Fig. 2 is the schematic diagram of control centre of the present invention.
Detailed description of the invention
Describe the present invention in detail below in conjunction with Fig. 1 and Fig. 2 and specific embodiment, be used for explaining the present invention in this illustrative examples of the present invention and explanation, but not as a limitation of the invention.Sand mill of the present invention adopts Lei.iMO Smart gM (thunder intelligence easily mill), and it is the intelligent sand mill that a kind of nano-milled equipment is equipped with program control system.
Nano-milled device intelligence of the present invention controls and monitoring system comprises a monitoring center 1, at least one group of collecting unit 2, at least one control centre 3 and at least one man-machine interface 4, wherein:
Collecting unit 2, gathers the information on corresponding milling apparatus, and information is sent to corresponding control centre; Each group collecting unit comprises the sensor be separately positioned on a sand mill and at least one mixer, sensor comprises thing megadyne temperature degree, pressure, flow transmitter 21, sense switch 22, and the signal that sensor detects is sent to corresponding control centre by each group collecting unit; Collecting unit is except collecting temperature, pressure, flow signal, thing position signal, and also can gather the signal such as electric current, rotating speed, specific energy, accumulative energy consumption, cumulative time, instantaneous power, these signals are sent to the reference factor of control centre as Based Intelligent Control.
Control centre 3, receives the information that corresponding collecting unit transmits, information is sent to monitoring center simultaneously, and controls the running of milling apparatus according to the instruction that monitoring center sends; Each control centre 3 comprises PLC31 and is separately positioned on the valve 32 on mixer materail tube, sand mill materail tube, as butterfly valve, the signal that sensor detects is sent to described monitoring center by the PLC of each control centre, described signal is filled a prescription, after process conditions value compares with presetting by monitoring center, PLC to correspondence sends command adapted thereto, and PLC controls sand mill, the start and stop of mixer and the action of valve according to instruction; Specifically, the detection signal of Level measurement switch is sent to monitoring center by PLC, and monitoring center sends instruction to PLC after comparing detection signal, and PLC is according to the action of this instruction by relay 33 by-pass valve control; PLC is connected with analog module 34 by expansion interface, the temperature of detection, pressure and flow signal are sent to analog module by distributor 35 by temperature, pressure and flow transmitter 21, PLC by signal transmission to monitoring center, be sent to instruction to PLC after monitoring center's comparison signal, PLC controls the motor start and stop of each sand mill and each mixer by frequency converter 36 according to the instruction received.Specifically, when the temperature in sand mill grinding chamber, pressure reach certain value, PLC will control this sand mill machine and stop grinding, can ensure product quality on the one hand, avoid infringement equipment, can save energy on the other hand.
Monitoring center 1, receives the information that each control centre transmits, by the information and the presupposed information that transmit relatively after send instruction to corresponding control centre; Described monitoring center comprises CPU11, input display module 12, communication module 13, storage module 14, contrast module 15, wherein,
Communication module, communicates with analog module with PLC;
Memory module, stores preset value;
Contrast module, forms instruction by PLC transmission signal with after preset value;
Input display module, display data also input preset value;
CPU, the information of process communication module, storage module, contrast module and input display module and instruction.
Man-machine interface 4, communicates with corresponding control centre, and operating personnel are inputted or amendment abrasive parameters to control centre by man-machine interface, and monitor grinding system operation conditions.
Native system also comprises at least one mobile client 5, and each mobile client receives the information that monitoring center sends; Described mobile client is that the process information of mobile APP, CPU and result are presented on mobile display device by APP; Can the running status of long-range understanding machine by mobile client.
In implementation process, first according to the energy treating the best milling time of the formula of material, the Product Precision determination material of production, cycle-index, flow, rotating speed, electric current and consumption, these optimum values draw by experiment before the grinding, are stored in memory module after determining optimum value; Then by mass transport in milling apparatus, collecting unit gathers the signals such as thing position, temperature, pressure and flow, and by signal transmission to PLC, PLC again by signal transmission to CPU, preset value in this signal and memory module contrasts by CPU, recalls corresponding milling time, cycle-index, flow, rotating speed, electric current and energy consumption values, it is sent to PLC with instruction type, PLC starts milling apparatus according to instruction, thus grinds material.When milling apparatus reaches predetermined milling time, cycle-index and energy ezpenditure equivalent time, system stalls.In implementation process, as found can not to reach product quality requirement according to predetermined value, revise corresponding parameter value by man-machine interface, the parameter value as amendment can reach product quality requirement, this value can be stored in a storage module, until optimal case by PLC and CPU.
In the present invention, concrete grinding cyclic process is such: when a sand mill and a mixer form one group of grinding production line, and each group milling apparatus is provided with one group of collecting unit; After mass transport to be ground to mixer, the signal of collecting unit collection is sent to CPU by PLC, CPU sends instruction by contrast module to PLC, PLC starts mixer dispersed material according to instruction, mass transport after dispersion is to sand mill, after sand mill grinding material again by mass transport to mixer, so complete once single barrel of circulation, achieve automatic cycle control.
Another kind of cyclic process is such: when a sand mill and two or multiple stage mixer form one group of grinding production line, each group milling apparatus is provided with one group of collecting unit; After mass transport to be ground to the mixer of one or more feed, the signal of collecting unit collection is sent to CPU by PLC, CPU sends instruction to PLC after contrast computing, PLC starts the mixer dispersed material of feed according to instruction, the mass transport of dispersion is to corresponding sand mill, sand mill is to after material grinding, and grinding material is delivered to the mixer of one or more splicing, the mixer of splicing disperses again to material; After the material in feed mixer is all delivered to sand mill, CPU sends instruction according to the signal of collecting unit collection to PLC, PLC controls the valve event on the mixer materail tube of splicing according to instruction, by the mass transport after dispersion again to corresponding sand mill, after grinding by mass transport to the mixer of former feed or another splicing mixer; Circulation like this, achieves twin-tub or the transfer of many barrels of automatic switchover feed.The present invention, by multiple stage mixer feed incessantly, improves grinding efficiency; Meanwhile, the feed of mixer separates with splicing, can avoid ground material and not have ground mixing of materials to cause fineness non-uniform phenomenon, thus reach the stability of improving the quality of products.
In implementation process, Level measurement switch is for monitoring material situation of change in mixer and sand mill cylinder, and PLC is according to the action of the detection signal of Level measurement switch by Control valve.As after there is no material in the mixer cylinder that Level measurement switch detects feed, the valve on dispersed material pipe will be started again, material in the mixer of splicing be flowed in sand mill and again grinds; Or the valve started on dispersed material pipe makes the mixer of another feed to sand mill feed, thus realize incessantly to sand mill feed.
In grinding cyclic process, except sand mill and mixer, also has feeding engine.After raw material and auxiliary agent are delivered to storage tank, by control centre's by-pass valve control or feeding engine, quantitative raw material and auxiliary agent are delivered to weighing pot, after reaching standard formula, the material prepared and auxiliary agent are transported to high speed machine,massing and disperse by control centre, this mixer is to after material dispersion, dispersed material is delivered to sand mill by control centre, sand mill is to after material grinding, grinding material is delivered to another mixer by control centre, mixer stirs material, by control centre's by-pass valve control action after this batch materials has ground one time, again mass transport is ground to sand mill, until material reaches standard, then product up to standard is delivered to bottle placer encapsulation finished product by control centre.The present invention can realize automatic blending, automatically dispersion, automatic transport material, automatically grind material, reduces cost of labor, improves grinding efficiency.
In implementation process, weighing device, Level measurement switch are for monitoring material situation of change in weighing pot, mixer and sand mill cylinder, and PLC passes through the action of Control valve and feeding motor according to the detection signal of weighing device, Level measurement switch.Such as after raw material in weighing pot or auxiliary agent arrive recipe requirements quantity, weighing device sends signal to control centre, and then the material prepared and auxiliary agent are transported to and specify high speed high force dispersion machine to disperse etc. by control centre's control respective valves and feeding motor; The duty of each sand mill of signal monitoring that control centre receives according to analog module and each mixer and material situation.When the temperature of material in sand mill or mixer cylinder, pressure and flow exceed technique allowed band, control centre can run by arrestment, and sends warning message, and prompting staff processes dependent failure in time.
In the present system, described PLC is connected with the man-machine interface of display PLC information, and operating personnel are inputted by man-machine interface to PLC or select dispersion and the abrasive parameters of each sand mill and each mixer.For further need, by DCS, signal can be transferred to computer, and APP software is installed to mobile phone, monitor by the long-range everything to equipment and production line and operate, realize real intelligent management.
In the present system, described PLC is connected with the man-machine interface of display PLC information, and operating personnel are inputted by man-machine interface to PLC or select dispersion and the abrasive parameters of each sand mill and each mixer.Concrete operations are as follows:
1, man-machine interface Part I is the counting mode selection area of system autostop.As selected " without meter ", startup and the stopping of system are completed by operating personnel's manual operation; Select " metering ", system automatically stops grinding after operation reaches setting grinding number of times, and this counting mode is only effective to twin-tub grinding operation, is defined as A bucket for 1 time or B bucket completes a discharge; Select " time timing ", system automatically stops grinding after operation reaches setting-up time; Select " energy consumption timing ", system automatically stops grinding after the electric energy that operation consumes reaches setting value.
2, man-machine interface Part II is single barrel of abrasive parameters setting regions.Single barrel of grinding is defined as: after system starts, material is first recycled to A bucket by B bucket, and B bucket switches to A bucket single cycle after not having material.The operational factor that different processing procedure numbering is corresponding can be set in this region, processing procedure numbering is switched by " upper one group " and " next group " button, click corresponding data frame and can set drop temperature higher limit, grinding energy consumption setting value, milling time setting value, grinding engine speed setting value, feed pump motor speed setting value, A bucket speed of agitator setting value, B bucket speed of agitator setting value, B bucket high speed dispersion speed setting value respectively, after setting parameter or amendment complete, click " single barrel of parameter is preserved " and preserve revised parameter.
3, man-machine interface Part III is twin-tub abrasive parameters setting regions.Twin-tub grinding is defined as: after system starts, material is first recycled to A bucket by B bucket, and B bucket switches to after not having material by A bucket to B bucket, later whenever just automatically switching between twin-tub after discharge tank does not have material.The operational factor that different processing procedure numbering is corresponding can be set in this region, processing procedure numbering is switched by " upper one group " and " next group " button, click corresponding data frame and can set drop temperature higher limit, grinding energy consumption setting value, grinding number of times setting value, milling time setting value, grinding engine speed setting value, feed pump motor speed setting value, A bucket speed of agitator setting value, B bucket speed of agitator setting value, B bucket high speed dispersion speed setting value respectively, after setting parameter or amendment complete, click " preservation of twin-tub parameter " and preserve revised parameter.
4, man-machine interface Part IV comprises menu button, blanking setting regions and premixing setting regions.Click menu button and switch to other interface; The speed of agitator of feed pump motor speed in blanking process, A bucket and B bucket can be set in blanking setting regions; The speed of agitator of A bucket and B bucket in premixing process can be set in premixing setting regions, and B bucket high speed dispersion rotating speed.
Above the technical scheme that the embodiment of the present invention provides is described in detail, apply specific case herein to set forth the principle of the embodiment of the present invention and embodiment, the explanation of above embodiment is only applicable to the principle helping to understand the embodiment of the present invention; Meanwhile, for one of ordinary skill in the art, according to the embodiment of the present invention, detailed description of the invention and range of application all will change, and in sum, this description should not be construed as limitation of the present invention.

Claims (10)

1. nano-milled device intelligence controls and monitoring system, it is characterized in that: comprise a monitoring center, at least one group of collecting unit, at least one control centre and at least one man-machine interface, wherein:
Collecting unit, gathers the information on corresponding milling apparatus, and information is sent to corresponding control centre;
Control centre, receives the information that corresponding collecting unit transmits, information is sent to monitoring center simultaneously, and controls the running of milling apparatus according to the instruction that monitoring center sends;
Monitoring center, receives the information that each control centre transmits, by the information and the presupposed information that transmit relatively after send instruction to corresponding control centre;
Man-machine interface, communicates with corresponding control centre, and operating personnel are inputted or amendment abrasive parameters to control centre by man-machine interface, and monitor the operation conditions of milling apparatus.
2. Based Intelligent Control and monitoring system as claimed in claim 1, is characterized in that: also comprise at least one mobile client, and each mobile client receives the information that monitoring center sends.
3. Based Intelligent Control and monitoring system as claimed in claim 2, it is characterized in that: described milling apparatus comprises at least one sand mill and at least one mixer, each is organized described collecting unit and comprises the several sensors be separately positioned on each sand mill and each mixer, and the signal that sensor detects is sent to corresponding control centre by each group collecting unit.
4. Based Intelligent Control and monitoring system as claimed in claim 3, it is characterized in that: each control centre comprises PLC and is separately positioned on the valve on mixer materail tube, sand mill materail tube, the signal that signal transducer detects is sent to described monitoring center by the PLC of each control centre, described signal is filled a prescription, after process conditions value compares with presetting by monitoring center, PLC to correspondence sends command adapted thereto, and PLC controls sand mill, the start and stop of mixer and the action of valve according to instruction.
5. Based Intelligent Control and monitoring system as claimed in claim 4, it is characterized in that: described sensor comprises Level measurement switch, the detection signal of Level measurement switch is sent to monitoring center by PLC, monitoring center sends instruction to PLC after comparing detection signal, and PLC is according to the action of this instruction by Control valve.
6. Based Intelligent Control and monitoring system as claimed in claim 5, it is characterized in that: described PLC is connected with analog module by expansion interface, described sensor comprises temperature, pressure and flow transmitter, the temperature of detection, pressure and flow signal are sent to analog module by distributor by temperature, pressure and flow transmitter, PLC receive analog module signal after by signal transmission to monitoring center, send instruction to PLC after monitoring center's comparison signal, PLC controls the start and stop of each sand mill and each mixer according to the instruction received.
7. Based Intelligent Control and monitoring system as claimed in claim 6, is characterized in that: described monitoring center comprises CPU, input display module, communication module, storage module, contrast module, wherein,
Communication module, communicates with analog module with PLC;
Memory module, stores preset value;
Contrast module, forms instruction by PLC and analog module transmission signal with after preset value;
Input display module, display data also input preset value;
CPU, the information of process communication module, storage module, contrast module and input display module and instruction.
8. Based Intelligent Control and monitoring system as claimed in claim 7, is characterized in that: described mobile client is that the process information of mobile APP, CPU and result are presented on mobile display device by APP.
9. Based Intelligent Control and monitoring system as claimed in claim 7, is characterized in that: a sand mill and a mixer form one group of grinding production line, and each group grinding production line is provided with one group of collecting unit; After mass transport to be ground to mixer, the signal of collecting unit collection is sent to CPU by PLC, CPU is by sending instruction to PLC after contrast computing, PLC starts mixer dispersed material according to instruction, mass transport after dispersion to sand mill, after sand mill grinding material again by mass transport to mixer.
10. Based Intelligent Control and monitoring system as claimed in claim 7, is characterized in that: a sand mill and two or multiple stage mixer form one group of grinding production line, and each group grinding production line is provided with one group of collecting unit; After mass transport to be ground to the mixer of one or more feed, the signal of collecting unit collection is sent to CPU by PLC, CPU sends instruction to PLC after contrast computing, PLC starts the mixer dispersed material of feed according to instruction, the mass transport of dispersion is to corresponding sand mill, sand mill is to after material grinding, and grinding material is delivered to the mixer of one or more splicing, the mixer of splicing again stirs material, disperses; After the material in feed mixer is all delivered to sand mill, CPU sends instruction according to the signal of collecting unit collection to PLC, PLC controls respective valves action according to instruction, mass transport after dispersion is again ground again to corresponding sand mill, sand mill by the mass transport after grinding again to the mixer of feed or another splicing mixer.
CN201510272481.6A 2015-05-25 2015-05-25 Intelligent control and monitoring system of nanometer grinding equipment Pending CN104923377A (en)

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