CN102580605B - Automatic feeding system and method - Google Patents

Automatic feeding system and method Download PDF

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Publication number
CN102580605B
CN102580605B CN201210062126.2A CN201210062126A CN102580605B CN 102580605 B CN102580605 B CN 102580605B CN 201210062126 A CN201210062126 A CN 201210062126A CN 102580605 B CN102580605 B CN 102580605B
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formula
solid
host computer
data
programmable logic
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CN102580605A (en
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高建飞
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Wuxi Shunda Intelligent Automation Engineering Co Ltd
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Wuxi Shunda Intelligent Automation Engineering Co Ltd
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Abstract

The invention discloses an automatic feeding system, comprising an upper control part, a lower control part and an executing part, wherein the upper control part sends formula data to the lower control part; the lower control part is connected with the upper control part to process the formula data and sends a corresponding execution instruction to the executing part according to a processed result; the executing part is connected with the lower control part; and after the executing part receives the execution instruction, amounts of solid materials and liquid materials for producing a fireproof board are controlled through a solid material conveying device and a metering pump. According to the automatic feeding system disclosed by the invention, the opening degree of an electric valve is controlled to adjust the amounts of the solid materials and the liquid materials transmitted by the solid material conveying device and the metering pump, so that the aim of automatically feeding according to a formula is achieved; a worker can finish the automatic feeding only by selecting a needed formula number and does not contact with specific data of the formula, so that the confidentiality of the formula is kept to a certain extent.

Description

A kind of automatical feeding system and method
Technical field
The present invention relates to PLASTIC LAMINATED production line material loading field, relate in particular to a kind of automatical feeding system and method.
Background technology
Traditional PLASTIC LAMINATED production line feeding system is manually to control substantially, after needing manually various materials are weighed during each material loading, adds mixer to stir, and workload is very large.The yield rate of PLASTIC LAMINATED depends on personnel's quality completely, and different PLASTIC LAMINATEDs has different formulas, and preparation mistake not only can cause making wrong mixture, and can cause production declining.Once materials configuration error, just may need expensive raw material discardedly, causes the waste of data, and will produce extra-pay again during the waste product material of processing configuration mistake, make the neither environmental protection of production of whole PLASTIC LAMINATED, uneconomical again.In addition, because PLASTIC LAMINATED production line feeding system is for manually weighing, operator must know the formula of raw material, will be unfavorable for maintaining secrecy of formula like this.
Summary of the invention
For above-mentioned technical problem, the object of the present invention is to provide a kind of automatical feeding system and method, it can carry out automatic Weighing to the material for the production of PLASTIC LAMINATED, and under the control of Programmable Logic Controller, realizes and accurately feeding intake; And the formula that plays production PLASTIC LAMINATED is all stored in database, completed maintaining secrecy to formula.
For achieving the above object, the present invention is achieved through the following technical solutions:
An automatical feeding system, comprising: upper control part, the next control section and operating part; Described upper control part, sends formulation data to the next control section; Described the next control section, is partly connected with upper control, processes described formulation data, and to operating part, sends the corresponding instruction of carrying out according to result; Described operating part, is connected with the next control section, receives after described execution instruction, by solid-state material conveying device and measuring pump, controls the amount for the production of solid-state material and the liquid material of PLASTIC LAMINATED.
Especially, described upper control partly comprises: host computer; Described host computer, all formulation datas of PLASTIC LAMINATED are produced in storage, and according to the formula instruction of user's input, transfer corresponding formulation data and send to the next control section.
Especially, described upper control part also comprises: touch-screen; Described touch-screen, is connected with host computer, and the formula number of selecting according to user is transferred formulation data corresponding in host computer and sent to the next control section.
Especially, described the next control section comprises: Programmable Logic Controller; Described Programmable Logic Controller, is connected with host computer by switching equipment, and the formulation data that host computer is sent converts to after corresponding time sequence signal, is handed down to operating part.
Especially, described operating part also comprises: weight sensor and fluid flowmeter; Described weight sensor, by surveying the weight data of solid-state material conveying device transmission solid-state material, sends to Programmable Logic Controller in real time; Described fluid flowmeter, by surveying the data on flows of measuring pump delivering liquid material, sends to Programmable Logic Controller in real time.
The invention also discloses a kind of automatic charging method, described method comprises the steps:
The formula instruction that A, host computer are inputted by touch-screen according to user, transfers the formulation data of its storage, and formulation data is sent to Programmable Logic Controller;
The formulation data that B, Programmable Logic Controller send host computer converts to after corresponding time sequence signal, is handed down to the electrically operated valve coordinating with solid-state material conveying device and measuring pump;
C, solid-state material conveying device and measuring pump, under the control of electrically operated valve, are controlled the injection rate of solid-state material and liquid material, realize accurate dosing.
Especially, in described steps A, by the touch-screen being connected with host computer, input required formula instruction, host computer receives after described formula instruction, and the formulation data of calling stored sends to Programmable Logic Controller.
Especially, described method also comprises step D: weight sensor by surveying the weight data of solid-state material conveying device transmission solid-state material, sends to Programmable Logic Controller in real time; Fluid flowmeter by surveying the data on flows of measuring pump delivering liquid material, sends to Programmable Logic Controller in real time; And the weight data of the solid-state material that Programmable Logic Controller analysis is imported into and the data on flows of liquid material, the formulation data importing into according to host computer, adjusts the aperture of electrically operated valve automatically.
Beneficial effect of the present invention is that described a kind of automatical feeding system and method are partly stored all formulation datas of producing PLASTIC LAMINATED by upper control, and according to the formula instruction of user's input, transfer corresponding formulation data and send to the next control section; The formulation data that the detection data that the next control section analysis weight sensor and fluid flowmeter import into and upper control partly issue, and the corresponding execution of the electrically operated valve transmission instruction to operating part according to result; By controlling regulation solid-state material conveying device and the measuring pump of electrically operated valve, transmit the amount of solid-state material and liquid material, thereby complete according to the object of formula automatic charging.Because all formulation datas are all stored in upper control partial memory, the just selected required formula number of staff completes automatic charging, does not contact the concrete data of formula, to a certain extent, formula has been played to privacy functions, prevented the leakage of formula.
Accompanying drawing explanation
The automatical feeding system block diagram that Fig. 1 provides for the embodiment of the present invention;
The automatic charging method flow diagram that Fig. 2 provides for the real-time example of the present invention.
The specific embodiment
Below in conjunction with drawings and Examples, the invention will be further described.Please refer to shown in Fig. 1, Fig. 1 is automatical feeding system block diagram of the present invention.
In the present embodiment, automatical feeding system comprises: upper control part, the next control section and operating part; Described upper control partly comprises: host computer and touch-screen; Described the next control section comprises: Programmable Logic Controller; Described the next control section comprises: weight sensor, fluid flowmeter, solid-state material conveying device, measuring pump and the electrically operated valve coordinating with solid-state material conveying device, measuring pump.
Described touch-screen and host computer are all connected with controlling bus.Owing to producing the formula of the material of PLASTIC LAMINATED, all given corresponding formula number, so by the selection number of formula, just can complete the selected of corresponding formula.Select the mode of formula number to have two kinds, a kind of mode is to select to fill a prescription number by touch-screen; All formulas number are all presented on touch-screen, staff only need search and the corresponding formula number of required formula, after formula is number selected, host computer by according to the formula of selecting number from its memory, transfer the formulation data corresponding with the number of formula and send to Programmable Logic Controller; Another kind of mode is directly to select formula number by host computer, same, host computer by according to the formula of selecting number from its memory, transfer the formulation data corresponding with the number of formula and send to Programmable Logic Controller.
Described Programmable Logic Controller, is connected with host computer by switch, and the formulation data that host computer is sent is construed to after corresponding time sequence signal, is handed down to operating part.Programmable Logic Controller is after receiving formulation data, and the formulation data that host computer is sent is construed to after corresponding time sequence signal, and the formulation parameter that Automatically invoked sets in advance is controlled solid-state material conveying device and measuring pump.
Described weight sensor, is connected with Programmable Logic Controller by controlling bus, transmits the weight data of solid-state material in real time, and send to Programmable Logic Controller by surveying solid-state material conveying device; Described fluid flowmeter, will survey the data on flows of measuring pump delivering liquid material in real time, and sends to Programmable Logic Controller.
In order accurately to control the addition of solid-state material and liquid material, just need Real-time Obtaining solid-state material conveying device and measuring pump to discharge the amount of solid-state material and liquid material, and in time these data are sent to Programmable Logic Controller; Programmable Logic Controller is analyzed the data of weight sensor and fluid flowmeter feedback, and the formulation data importing into according to host computer, adjusts in time the addition of solid-state material and liquid material, completes the accurate control of batching.
The described electrically operated valve coordinating with solid-state material conveying device, measuring pump, by controlling bus, be connected with Programmable Logic Controller, the clock signal importing into according to Programmable Logic Controller is adjusted the valve opening of himself, thereby control solid-state material conveying device and measuring pump discharge respectively the amount of solid material and liquid material.
Described solid-state material conveying device, by controlling bus, connect electrically operated valve and the weight sensor being mated, comprising: drive part and translator unit, drive part is generally drive motors, translator unit can be conveyer belt, can be also other alternative conveyer.Solid-state material conveying device is carried solid-state material according to the aperture of electrically operated valve according to certain speed.
Described measuring pump, connects electrically operated valve and the fluid flowmeter being mated by controlling bus, according to the aperture of electrically operated valve according to certain speed delivering liquid material.
Please refer to shown in Fig. 2, Fig. 2 is automatic charging method flow diagram of the present invention.
In the present embodiment, automatic charging method comprises the steps:
The formula instruction that step 101, host computer are inputted by touch-screen according to user, transfers the formulation data of its storage, and formulation data is sent to Programmable Logic Controller.
Owing to producing the formula of the material of PLASTIC LAMINATED, all given corresponding formula number, so by the selection number of formula, just can complete the selected of corresponding formula.Select the mode of formula number to have two kinds, a kind of mode is to select to fill a prescription number by touch-screen; All formulas number are all presented on touch-screen, staff only need search and the corresponding formula number of required formula, after formula is number selected, host computer by according to the formula of selecting number from its memory, transfer the formulation data corresponding with the number of formula and send to Programmable Logic Controller; Another kind of mode is directly to select formula number by host computer, same, host computer by according to the formula of selecting number from its memory, transfer the formulation data corresponding with the number of formula and send to Programmable Logic Controller.
The formulation data that step 102, Programmable Logic Controller send host computer is construed to after corresponding time sequence signal, is handed down to the electrically operated valve coordinating with solid-state material conveying device and measuring pump.
Programmable Logic Controller is after receiving formulation data, and the formulation data that host computer is sent is construed to after corresponding time sequence signal, and the formulation parameter that Automatically invoked sets in advance is controlled solid-state material conveying device and measuring pump.
The electrically operated valve coordinating with solid-state material conveying device, measuring pump is connected with Programmable Logic Controller by controlling bus, the clock signal importing into according to Programmable Logic Controller is adjusted the valve opening of himself, thereby control solid-state material conveying device and measuring pump discharge respectively the amount of solid material and liquid material.
Step 103, solid-state material conveying device and measuring pump, under the control of electrically operated valve, are controlled the injection rate of solid-state material and liquid material, realize accurate dosing.
Solid-state material conveying device is carried solid-state material according to the aperture of electrically operated valve according to certain speed.Measuring pump according to the aperture of electrically operated valve according to certain speed delivering liquid material.
Step 104, weight sensor by surveying the weight data of solid-state material conveying device transmission solid-state material, send to Programmable Logic Controller in real time; Fluid flowmeter by surveying the data on flows of measuring pump delivering liquid material, sends to Programmable Logic Controller in real time; And the weight data of the solid-state material that Programmable Logic Controller analysis is imported into and the data on flows of liquid material, the formulation data importing into according to host computer, adjusts the aperture of electrically operated valve automatically.
In order accurately to control the addition of solid-state material and liquid material, just need Real-time Obtaining solid-state material conveying device and measuring pump to discharge the amount of solid-state material and liquid material, and in time these data are sent to Programmable Logic Controller; Programmable Logic Controller is analyzed the data of weight sensor and fluid flowmeter feedback, and the formulation data importing into according to host computer, adjusts in time the addition of solid-state material and liquid material, completes the accurate control of batching.
Described technical scheme of the present invention is stored all formulation datas of producing PLASTIC LAMINATED by host computer, and according to the formula number of user's input, transfers corresponding formulation data and send to Programmable Logic Controller; The formulation data that the detection data that Programmable Logic Controller analysis weight sensor and fluid flowmeter import into and upper control partly issue, and to electrically operated valve, send corresponding clock signal according to result; Electrically operated valve transmits the amount of solid-state material and liquid material by controlling regulation solid-state material conveying device and measuring pump, completed according to the object of formula automatic charging.Because all formulation datas are all stored in upper control partial memory, the just selected required formula number of staff completes automatic charging, does not contact the concrete data of formula, to a certain extent, formula has been played to privacy functions, prevented the leakage of formula.

Claims (4)

1. an automatical feeding system, is characterized in that, comprising: upper control part, the next control section and operating part; Described upper control part, sends formulation data to the next control section; Described the next control section, is partly connected with upper control, processes described formulation data, and to operating part, sends the corresponding instruction of carrying out according to result; Described operating part, is connected with the next control section, receives after described execution instruction, by solid-state material conveying device and measuring pump, controls the amount for the production of solid-state material and the liquid material of PLASTIC LAMINATED;
Described upper control part also comprises: touch-screen; Described touch-screen, is connected with host computer, and the formula number of selecting according to user is transferred formulation data corresponding in host computer and sent to the next control section.
2. automatical feeding system according to claim 1, is characterized in that, described upper control partly comprises: host computer; Described host computer, all formulation datas of PLASTIC LAMINATED are produced in storage, and according to the formula instruction of user's input, transfer corresponding formulation data and send to the next control section.
3. automatical feeding system according to claim 1, is characterized in that, described the next control section comprises: Programmable Logic Controller; Described Programmable Logic Controller, is connected with host computer by switching equipment, and the formulation data that host computer is sent converts to after corresponding time sequence signal, is handed down to operating part.
4. automatical feeding system according to claim 3, is characterized in that, described operating part also comprises: weight sensor and fluid flowmeter; Described weight sensor, by surveying the weight data of solid-state material conveying device transmission solid-state material, sends to Programmable Logic Controller in real time; Described fluid flowmeter, by surveying the data on flows of measuring pump delivering liquid material, sends to Programmable Logic Controller in real time.
CN201210062126.2A 2012-03-09 2012-03-09 Automatic feeding system and method Active CN102580605B (en)

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CN103115663A (en) * 2013-01-24 2013-05-22 北京马克西姆网络科技有限公司 Method and device for weighing materials
CN107562031A (en) * 2017-09-26 2018-01-09 中铁宝桥集团有限公司 Switch bed plate production line control system and method
CN113050706B (en) * 2021-03-30 2022-12-09 石家庄云捷软件科技有限公司 Control method and device of automatic wheat blending device

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Publication number Priority date Publication date Assignee Title
CN2772794Y (en) * 2005-03-25 2006-04-19 上海延锋江森座椅有限公司 Automatic batching system

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2772794Y (en) * 2005-03-25 2006-04-19 上海延锋江森座椅有限公司 Automatic batching system

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Address after: 214156 Jiangsu city in Wuxi Province town of Huishan district land in Yangshan Road No. 108-1

Applicant after: Wuxi Shunda intelligent automation Engineering stock Co., Ltd

Address before: 214156 Jiangsu city in Wuxi Province town of Huishan district land in Yangshan Road No. 108-1

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