CN219709721U - Multilayer fluctuation high-low layer high air layer sandwich jacquard fabric - Google Patents

Multilayer fluctuation high-low layer high air layer sandwich jacquard fabric Download PDF

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Publication number
CN219709721U
CN219709721U CN202223590575.2U CN202223590575U CN219709721U CN 219709721 U CN219709721 U CN 219709721U CN 202223590575 U CN202223590575 U CN 202223590575U CN 219709721 U CN219709721 U CN 219709721U
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layer
yarns
yarn
woven
area
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方伟霞
蔡清来
蔡永安
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Bairun Jinjiang Technology Co ltd
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Bairun Jinjiang Technology Co ltd
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Abstract

The utility model relates to the field of knitted fabrics, in particular to a sandwich jacquard fabric with a plurality of layers of undulating high-low layers and high air layers, which comprises a first knitting area and a second knitting area; the second braiding area is higher than the first braiding area, the first braiding area comprises a first surface layer and a first bottom layer, and the second braiding area comprises a second surface layer, a first middle layer and a second bottom layer; the knitting yarn distribution is as follows: the third yarn comprises at least one elastic yarn, and the first yarn is the elastic yarn; the elastic yarns in the second yarns and the third yarns and the fourth yarns form a first bottom layer together, and the rest of the third yarns form a first surface layer; the third yarns form a second surface layer, the second yarns connect the second surface layer and the second bottom layer in a mode of upper and lower tuck loops and form a first middle layer, and the fourth yarns form the second bottom layer. The utility model provides a plain weave fabric with a raised pattern effect, which gives a three-dimensional pattern effect to a fabric, and the pattern shape and size are not limited, so that the design range is wide.

Description

Multilayer fluctuation high-low layer high air layer sandwich jacquard fabric
Technical Field
The utility model relates to the field of knitted fabrics, in particular to a sandwich jacquard fabric with multiple layers of undulating high-low layers and high air layers.
Background
With the continuous improvement of the requirements of consumers on footwear products, the organization design of the fabric is gradually developed from planar design to three-dimensional design. The three-dimensional flower type fabric of the existing weft knitting fabric mainly comprises two types: the first type is formed by a base fabric hanging needle, namely, the number of knitting paths of the fabric in a raised area is larger than that of the bottom layer, so that a three-dimensional pattern with a raised shape is formed on the surface layer, but the width limitation of the three-dimensional pattern is larger, the width of the pattern is larger, the three-dimensional sense and the fullness of the pattern are poorer, the design type of the pattern is influenced if the width of the pattern is too small, and the formed pattern has larger rigidity and poor hand feeling; the second type is to weave a channel between the surface layer and the bottom layer, and form a three-dimensional pattern by filling the knitting lines/floating lines, wherein the plumpness of the formed three-dimensional pattern is greatly influenced by the distribution degree of the knitting lines/floating lines, the patterns in the areas with more knitting lines/floating lines are plump, the patterns in the areas with less knitting lines/floating lines are flat, the plumpness of the patterns is difficult to control, the size of the patterns is limited, and the overall stability of the fabric is influenced by the overlarge patterns.
Disclosure of Invention
In view of the above, the present utility model provides a multi-layer undulating high-low layer high air layer sandwich jacquard fabric, which is integrally woven and comprises a first woven region and a second woven region; the second woven area is higher than the first woven area, the first woven area comprises a first surface layer and a first bottom layer, and the second woven area comprises a second surface layer, a first middle layer and a second bottom layer;
the knitting yarn comprises a second yarn, a third yarn and a fourth yarn, wherein the third yarn comprises at least one elastic yarn, and the first yarn is an elastic yarn;
the elastic yarns in the second yarns and the third yarns and the fourth yarns form a first bottom layer together, and the rest of the third yarns form a first surface layer; all the third yarns form a second surface layer, the second yarns connect the second surface layer and a second bottom layer in an upper-lower tuck mode and form a first middle layer, and the fourth yarns form a second bottom layer.
Further, the fabric further comprises a third woven region comprising a third face layer, a second middle layer and a third bottom layer, wherein the third woven region is higher than the second woven region; the woven yarn further comprises a first yarn, wherein,
the first yarns are connected with the third surface layer and the third bottom layer in an upper-lower tuck mode to form a second middle layer, all the third yarns form the third surface layer, the fourth yarns form the third bottom layer, and the first yarns, the second yarns, elastic yarns in the third yarns and the fourth yarns jointly form the first bottom layer.
Further, at the interface of the first and second woven regions, the second yarns weave tuck stitches and loop formation and secure the elastic yarns in the third yarns to the first substrate.
Further, the second yarns form a spacer knit stitch in the first base layer.
Further, the first yarn forms a spacer knit stitch in the first base layer.
Further, the first yarn is a monofilament and the second yarn is a multifilament.
Further, the first yarn is a monofilament and the second yarn comprises alternately woven monofilaments and multifilaments.
Further, the first yarn comprises alternately woven monofilaments and multifilaments and the second yarn is a multifilament.
Further, the second yarns form upper and lower tuck stitches for needle separation or full needle filling in the first intermediate layer; the first yarns form upper and lower tuck stitches for needle separation or full needle filling in the second intermediate layer.
Further, the fabric is used in shoe uppers, garments or home textile products.
As a second aspect of the present utility model, there is provided a weaving method of a sandwich jacquard fabric with multiple layers of undulating high-low layers and high air layers as described above, the weaving method comprising: selecting a second yarn, a third yarn and a fourth yarn for knitting, wherein the third yarn comprises at least one elastic yarn;
(1) Knitting the first knitted zone: knitting by adopting elastic yarns in the second yarns and the third yarns and fourth yarns to form a first bottom layer; knitting the rest of the third yarns to form a first surface layer;
(2) Braiding junction: knitting adjacent tuck stitches and loop forming stitches on the first bottom layer by adopting second yarns, and fixing elastic yarn tuck loops in third yarns on the bottom layer by adopting second yarns at the tuck loops and the loop forming positions of the bottom layer;
(3) Knitting the second knitting area, namely knitting the second surface layer by adopting all third yarns, knitting the second bottom layer by adopting the first yarns and the fourth yarns, and forming the first middle layer by adopting the second yarns through gathering loops on the second surface layer and the second bottom layer;
(4) Braiding junction: and weaving adjacent tuck stitches and loop forming stitches on the bottom layer by adopting the second yarns, and fixing elastic yarns in the third yarns to the first bottom layer.
Further, the fabric further comprises a third knitting area, the knitting yarns further comprise first yarns, and the knitting step further comprises:
(5) Knitting a third knitted zone: knitting with a third yarn to form a third face layer; knitting with a fourth yarn to form a third bottom layer; forming a second intermediate layer of the first yarn through gathering loops on the third surface layer and the third bottom layer by adopting the first yarn;
(6) Braiding junction: knitting adjacent tuck stitches and loop forming stitches on a first bottom layer with a first yarn and fixing elastic yarn tucks in a third yarn to the bottom layer;
in the knitted fabric, the first bottom layer is formed by elastic yarns of the first yarns, the second yarns and the third yarns.
Further, when the first yarn is a monofilament, the second yarn is a multifilament or the second yarn is an alternately woven monofilament and multifilament; when the first yarns are alternately woven monofilaments and multifilaments, the second yarns are multifilaments.
Compared with the prior art, the utility model has the beneficial effects that:
1 the utility model provides a plain weave fabric with a raised pattern effect, which gives a three-dimensional pattern effect to a fabric;
2, when the second yarn is woven by adopting monofilaments, the convex flower shape of the second woven fabric is full, the flower shape and the size are not limited, and the design range is wide;
and 3, when the second yarns are alternately woven by adopting monofilaments and multifilaments, second weaving areas with different heights can be woven, the three-dimensional layering of the fabric is further increased, and the area distribution of the second weaving areas with different heights is controllable.
And 4, when the first yarns are woven by adopting elastic yarns, the yarns shrink after weaving, the surface layer of the fabric is compact and fine, the surface layer only presents the color of the first yarns, and the second yarns are hidden in the surface layer, so that the color of the surface layer is cleaner.
Drawings
FIG. 1 is a schematic diagram of a multi-layered undulating high-low layer high air layer sandwich jacquard fabric structure according to an embodiment of the present utility model;
FIG. 2 is a schematic cross-sectional view of a multi-layered undulating high-low layer high air layer sandwich jacquard fabric according to embodiment 1 of the present utility model;
FIG. 3 is a schematic cross-sectional view of a multi-layered undulating high-low layer high air layer sandwich jacquard fabric according to embodiment 2 of the present utility model;
FIG. 4 is a weave pattern of a multi-layered undulating high-low layer high air layer sandwich jacquard fabric according to an embodiment of the present utility model.
A first woven area 1, a first surface layer 11, a first bottom layer 12, a second woven area 2, a second surface layer 21, a second bottom layer 22, a first intermediate layer 23, a third woven area 3, a third surface layer 31, a third bottom layer 32, and a second intermediate layer 33.
Detailed Description
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but the present utility model may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present utility model is not limited to the specific embodiments disclosed below.
For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings.
Example 1
1-2, the fabric is integrally woven, and the fabric is integrally woven and comprises a first weaving area 1 and a second weaving area 2; the second woven area 2 has a height greater than that of the first woven area 1, the first woven area 1 comprises a first surface layer 11 and a first bottom layer 12, and the second woven area 2 comprises a second surface layer 21, a first middle layer 23 and a second bottom layer 22;
the knitting yarn comprises a second yarn, a third yarn and a fourth yarn, wherein the third yarn comprises at least one elastic yarn, and the first yarn is an elastic yarn;
the elastic yarns in the second yarns and the third yarns and the fourth yarns form a first bottom layer 12 together, and the rest of the third yarns form a first surface layer 11; all the third yarns form the second surface layer 21, the second yarns connect the second surface layer 21 and the second bottom layer 22 in a manner of upper and lower tuck loops and form the first middle layer 23, and the fourth yarns form the second bottom layer 22.
In this embodiment, the second yarns weave tuck stitches and stitch-forming stitches and secure elastic yarns in the third yarns to the first base layer 12 at the interface of the first woven region 1 and the second woven region 2.
In this embodiment, the second yarns form a spacer knit stitch in the first base layer 12.
In this embodiment, the second yarn forms upper and lower tuck stitches of the needle-separating or full-needle-collecting stitch in the first intermediate layer 23, and the pattern formed by the second yarn is softer when the second yarn is the needle-separating tuck stitch, and the rebound resilience and stiffness of the pattern formed by the second yarn are good when the second yarn is the full-needle tuck stitch.
As a preferable mode of this embodiment, the second yarn is a monofilament, the monofilament has a relatively high rigidity, and the formed pattern has a relatively strong stereoscopic impression and is full.
As a preferred mode of this embodiment, the second yarn includes two types of yarns alternately woven, i.e., monofilament and multifilament, and is shaped to form a three-dimensional pattern having a surface relief effect due to the difference in rigidity between the monofilament and multifilament.
As a preferable mode of the embodiment, the first yarn is spandex core-spun yarn, and after shaping, the first yarn contracts to hide the surface layer tuck of the second yarn, so that the texture of the cloth cover is compact, and the color of the cloth cover is clean.
As a preferred mode of this embodiment, the fabric is knitted by a circular weft knitting machine.
The shape of the second woven region 2 in this embodiment may be set according to design, and the shape and size thereof are not limited.
The multi-layer undulating high-low layer high air layer sandwich jacquard fabric of the embodiment is obtained by the following weaving method:
the braiding method comprises the following steps: selecting a second yarn, a third yarn and a fourth yarn for knitting, wherein the third yarn comprises at least one elastic yarn;
(1) Knitting the first knitted zone 1: knitting with the elastic yarn of the second yarn, the third yarn and the fourth yarn to form a first bottom layer 12; knitting with the remaining third yarns to form a first facing 11;
(2) Braiding junction: knitting adjacent tuck stitches and loop forming stitches on the first bottom layer 12 with a second yarn, while the second yarn of the tuck and loop forming portion of the bottom layer secures the elastic yarn tuck in the third yarn to the bottom layer;
(3) Knitting the second knitting area 2, namely knitting the second surface layer 21 by adopting all third yarns, knitting the second bottom layer 22 by adopting the first yarns and the fourth yarns, and forming the first middle layer 23 by gathering loops on the second surface layer 21 and the second bottom layer 22 by adopting the second yarns;
(4) Braiding junction: adjacent tuck stitches and stitch-forming stitches are woven in the base layer with the second yarn and the elastic yarn in the third yarn is secured to the first base layer 12.
After the knitting result, a high-temperature setting process is required to be carried out on the fabric, the setting temperature is determined according to the yarn type, and the first yarn is shrunk at high temperature after setting, so that the second yarn part from the tuck loop to the surface layer is covered, and the surface layer only presents the color effect of the first yarn, and the fabric surface is clean.
Wherein as a preferred mode of this embodiment, the fabric is knitted using a circular weft knitting machine.
As a preferable mode of this embodiment, the first yarn is a spandex core-spun yarn, the second yarn is a monofilament, and the third yarn includes two yarns of a spandex core-spun yarn and a chemical fiber low stretch yarn.
The weft knitting fabric of the embodiment has the flat knitting fabric with the raised pattern effect, the three-dimensional pattern effect is given to the fabric, the second yarns are knitted by monofilaments, the raised pattern of the second knitted fabric is full, the shape and the size of the pattern are not limited, and the design range is wide; the first yarns are woven by adopting elastic yarns, the yarns shrink after weaving, the surface layer of the fabric is compact and fine, the surface layer only presents the color of the first yarns, and the second yarns are hidden in the surface layer, so that the color of the surface layer is cleaner.
Example 2
This embodiment is an extension of embodiment 1, and the fabric further includes a third woven area 3, where the third woven area 3 includes a third surface layer 31, a second middle layer 33, and a third bottom layer 32, and the height of the third woven area 3 is greater than the second woven area 2; the woven yarn further comprises a first yarn, wherein,
the first yarns connect the third surface layer 31 and the third bottom layer 32 in a manner of upper and lower tuck loops and form a second intermediate layer 33, all the third yarns form the third surface layer 31, the fourth yarns form the third bottom layer 32, and the first yarns, the second yarns, the elastic yarns in the third yarns and the fourth yarns form the first bottom layer 12 together.
As a preferable mode of this embodiment, the first yarn is a monofilament, the second yarn is a multifilament, the monofilament has higher rigidity due to different rigidities, the flower shape formed by the monofilament is more three-dimensional and full, and the height of the flower shape formed by the multifilament is relatively lower, so that the third knitting area 3 and the second knitting area 2 with different heights are formed, and the three-dimensional effect of the fabric is enriched.
As a preferred mode of this embodiment, the first yarn is a monofilament and the second yarn comprises alternately woven monofilaments and multifilaments, and as such, the second yarn forms a second woven region 2 having a lower overall height than the third woven region 3 due to the presence of the multifilaments in the second yarn.
As a preferred mode of this embodiment, the first yarn comprises alternately woven monofilaments and multifilaments, and the second yarn is a multifilament.
As a preferred mode of this embodiment, the first yarn forms upper and lower tuck stitches of needle-separated or full needle in the second intermediate layer 33; when the needle-separated tuck tissue is adopted, the formed flower shape is softer, and when the needle-separated tuck tissue is adopted, the rebound resilience and stiffness of the formed flower shape are good.
The weaving step of the fabric of this embodiment further includes the steps of: the fabric further comprises a third woven zone 3, the woven yarns of which further comprise first yarns, and the weaving step of which further comprises:
(5) Knitting a third knitted zone 3: knitting with a third yarn to form a third face layer 31 thereof; knitting with a fourth yarn to form a third bottom layer 32 thereof; forming a second intermediate layer 33 of the first yarn by looping the third surface layer 31 and the third bottom layer 32;
(6) Braiding junction: knitting adjacent tuck stitches and stitch forming stitches with a first yarn on a first substrate 12 and securing elastic yarn tucks in a third yarn to the substrate;
in the knitted fabric, the first bottom layer 12 is formed by the elastic yarns of the first yarn, the second yarn and the third yarn.
Example 3
This embodiment proposes a part of the knitting structure of the vamp, the knitting diagram of the vamp is as shown in fig. 4, 5 paths of the knitting structure are a group of minimum knitting units, wherein:
the first path is that the fourth yarn is knitted by one needle at a lower disc, and the 4 th needle position is knitted by an upper disc;
the second path is formed by knitting a fourth yarn at a lower disc by one needle, the needle isolation of the second path is staggered with the needle isolation of the first path, and the 10 th needle position and the 18 th needle position of the lower disc are formed by tuck knitting, and the 5 th needle position of the upper needle disc is formed by knitting;
the 3 rd path is the knitting of the third yarn, the third yarn is the elastic yarn, it is knitted that the upper disc is closely knit and collect the circle at the same time, and 11 th-17 th needle position is knitted only in the upper disc;
the 4 th path is the 1 st to 10 th needle positions and the 12 th to 17 th needle positions of the first yarn lower disc, the two-to-one needle-separating braiding is adopted, and the 11 th to 17 th needle positions are used for braiding a braiding tuck which connects the surface layer and the bottom layer; the 4 paths are monofilaments;
the 5 th path is the second yarn, the 4/5/7/9 th needle position of the lower disc, the 4/6 th and 8 th needle positions of the working are tuck knitting, the 10/18 th needle position of the lower disc is looping knitting, and the 11 th to 17 th needle positions of the lower disc are floating yarns; the 5 th path is multifilament;
the upper and lower tuck stitches of the 4 th path form the convex pattern of the third weaving area 3, the upper and lower tuck stitches of the 5 th path form the convex pattern of the second weaving area 2, and the corresponding looping stitches of the 4/5 th path form the first weaving area 1, so that fabrics with different layer heights are formed.
Repeating the knitting action to obtain the sandwich jacquard fabric with the multi-layer relief high-low layer and high air layer.
Example 4
The present embodiment is a modified embodiment of embodiment 3, and the difference is mainly that the third path is woven, in this embodiment, the third path may further include two yarns, one of which is an elastic yarn, and one of which is a low-elastic yarn, and the weaving action includes: the elastic yarn of the third yarn is knitted on the upper disc and is gathered at intervals on the lower disc, and the elastic yarn is floated at the 11 th-17 th needle position; the low-elastic yarn in the third yarn is only knitted by the upper disc close-stitch knitting; the rest knitting actions are the same as those of the embodiment 3, and the knitting actions are repeated, so that the multi-layer undulating high-low-layer high-air-layer sandwich jacquard fabric can be obtained.
The multi-layer undulating high-low-layer high-air-layer sandwich jacquard fabric of the embodiment can be used in the shoe and clothing fields such as vamps, clothes, curtains, bed sheets, quilts, bags and cases, home textile fields or case fields.
It should be noted that while the utility model has been described above with reference to embodiments, various modifications can be made and equivalents can be substituted for elements thereof without departing from the scope of the utility model. In particular, the features of the disclosed embodiments may be combined with each other in any manner as long as there is no structural conflict, and the exhaustive description of these combinations is not given in this specification merely for the sake of omitting the descriptions and saving resources. Therefore, it is intended that the utility model not be limited to the particular embodiment disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.

Claims (9)

1. The utility model provides a high air bed sandwich jacquard fabric of multilayer fluctuation height, which characterized in that: the fabric is integrally woven and comprises a first weaving area and a second weaving area; the second woven area is higher than the first woven area, the first woven area comprises a first surface layer and a first bottom layer, and the second woven area comprises a second surface layer, a first middle layer and a second bottom layer;
the knitting yarn comprises a first yarn, a second yarn, a third yarn and a fourth yarn, wherein the third yarn comprises at least one elastic yarn, and the first yarn is the elastic yarn;
the elastic yarns in the second yarns and the third yarns and the fourth yarns form a first bottom layer together, and the rest of the third yarns form a first surface layer; all the third yarns form a second surface layer, the second yarns connect the second surface layer and a second bottom layer in an upper-lower tuck mode and form a first middle layer, and the fourth yarns form a second bottom layer.
2. The multi-layered undulating high-low layer high-air layer sandwich jacquard fabric according to claim 1, wherein: the fabric also comprises a third woven area, wherein the third woven area comprises a third surface layer, a second middle layer and a third bottom layer, and the height of the third woven area is larger than that of the second woven area; the woven yarn further comprises a first yarn, wherein,
the first yarns are connected with the third surface layer and the third bottom layer in an upper-lower tuck mode to form a second middle layer, all the third yarns form the third surface layer, the fourth yarns form the third bottom layer, and the first yarns, the second yarns, elastic yarns in the third yarns and the fourth yarns jointly form the first bottom layer.
3. The multi-layered undulating high-low layer high-air layer sandwich jacquard fabric according to claim 1, wherein: and knitting the tuck stitch and the loop formation stitch by the second yarns at the junction area of the first knitting area and the second knitting area and fixing the elastic yarns in the third yarns to the first bottom layer.
4. The multi-layered undulating high-low layer high-air layer sandwich jacquard fabric according to claim 1, wherein: the second yarns form a spacer knit stitch in the first base layer.
5. The multi-layered undulating high-low layer high-air layer sandwich jacquard fabric according to claim 2, wherein: the first yarn is a monofilament and the second yarn is a multifilament.
6. The multi-layered undulating high-low layer high-air layer sandwich jacquard fabric according to claim 2, wherein: the first yarn is monofilament and the second yarn comprises alternately woven monofilaments and multifilaments.
7. The multi-layered undulating high-low layer high-air layer sandwich jacquard fabric according to claim 2, wherein: the first yarn comprises alternately woven monofilaments and multifilaments and the second yarn is a multifilament.
8. The multi-layered undulating high-low layer high-air layer sandwich jacquard fabric according to claim 2, wherein: the second yarns form upper and lower tuck stitches for needle separation or full needle filling in the first middle layer; the first yarns form upper and lower tuck stitches for needle separation or full needle filling in the second intermediate layer.
9. A multi-layered undulating high-low layer high air layer sandwich jacquard fabric as claimed in any one of claims 1-8, wherein: the fabric is used for shoe uppers, garments or home textile products.
CN202223590575.2U 2022-12-28 2022-12-28 Multilayer fluctuation high-low layer high air layer sandwich jacquard fabric Active CN219709721U (en)

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Application Number Priority Date Filing Date Title
CN202223590575.2U CN219709721U (en) 2022-12-28 2022-12-28 Multilayer fluctuation high-low layer high air layer sandwich jacquard fabric

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Application Number Priority Date Filing Date Title
CN202223590575.2U CN219709721U (en) 2022-12-28 2022-12-28 Multilayer fluctuation high-low layer high air layer sandwich jacquard fabric

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CN219709721U true CN219709721U (en) 2023-09-19

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