CN111549434B - Relief tissue fabric, vamp and fabric manufacturing method - Google Patents

Relief tissue fabric, vamp and fabric manufacturing method Download PDF

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Publication number
CN111549434B
CN111549434B CN202010531096.XA CN202010531096A CN111549434B CN 111549434 B CN111549434 B CN 111549434B CN 202010531096 A CN202010531096 A CN 202010531096A CN 111549434 B CN111549434 B CN 111549434B
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China
Prior art keywords
knitting
fabric
bottom layer
surface layer
needle
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CN202010531096.XA
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Chinese (zh)
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CN111549434A (en
Inventor
许金升
李颖泉
梁春兰
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Sincetech Fujian Technology Co Ltd
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Sincetech Fujian Technology Co Ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10Patterned fabrics or articles
    • D04B1/102Patterned fabrics or articles with stitch pattern
    • D04B1/104Openwork fabric, e.g. pelerine fabrics
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B1/00Footwear characterised by the material
    • A43B1/02Footwear characterised by the material made of fibres or fabrics made therefrom
    • A43B1/04Footwear characterised by the material made of fibres or fabrics made therefrom braided, knotted, knitted or crocheted
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0245Uppers; Boot legs characterised by the constructive form
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10Patterned fabrics or articles
    • D04B1/102Patterned fabrics or articles with stitch pattern

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)

Abstract

The invention relates to a relief texture fabric, which comprises a fabric body, wherein the fabric body comprises a first knitting area integrally knitted by knitting equipment, the first knitting area comprises a first bottom layer and a first surface layer, the first surface layer comprises a plurality of courses, the courses form first relief patterns, hollowed-out holes are formed between adjacent first relief patterns, the courses comprise a plurality of first coils distributed in the length direction of the courses, and the first coils are connected to the first bottom layer in a needle turning mode. After the technical proposal of the invention is adopted, the first relief pattern is connected on the bottom layer in a needle turning way, the connection is firmer, the wear resistance is better, the phenomenon of excessive floating lines in the embossment patterns in the traditional embossment fabric is avoided, and hollow holes are formed between adjacent first embossment patterns, so that the fabric is lighter in weight, breathable and comfortable, and the moisture removal performance is also remarkably improved. The invention also provides an vamp adopting the relief tissue fabric and a manufacturing method of the fabric.

Description

Relief tissue fabric, vamp and fabric manufacturing method
Technical Field
The invention relates to a relief tissue fabric, a vamp and a manufacturing method of the fabric.
Background
The relief fabric has the advantages of strong stereoscopic impression and rich modeling, is favored in the market. For example, in the chinese patent of the issued publication No. CN104452018B, a relief fabric with a light and shadow effect is disclosed, the relief fabric including a ground weave and a jacquard weave; the jacquard weave is a hollow bag weave structure and comprises an upper layer fabric and a lower layer fabric which are mutually separated; the ground structure is a surface-to-inner surface-changing structure for connecting the upper layer fabric and the lower layer fabric of the jacquard structure; the surface and inner layer-changing structure adopts a relatively compact and flat plain weave structure, and the hollow bag structure adopts a twill structure with longer floating length lines, so that the jacquard fabric with strong stereoscopic impression and relief effect is better formed. The relief fabric is a woven fabric, and the air permeability of the relief fabric is relatively poor.
Further, as in application publication number CN 109203618A, entitled "a method for producing an ultrasonic embossed three-dimensional knitted fabric" discloses a method for producing a relief fabric, in which various three-dimensional patterns are formed on the fabric by means of ultrasonic embossing. However, by adopting the embossing technology, the production period of the whole fabric is longer, the cost is higher, the material of the fabric is also greatly limited, and in addition, the cost is higher because the change of the pattern is required to be realized by changing the die.
In addition, the terry tissues with different heights are woven on the fabric to form a stereoscopic impression, the breathable performance of the relief fabric is relatively poor, and the abrasion resistance of the terry tissues is relatively poor.
In view of this, the present inventors have conducted intensive studies on the above problems, and have made the present invention.
Disclosure of Invention
The invention aims to provide a relief fabric with good air permeability, better wear resistance and convenient processing and manufacturing, and another aim of the invention is to provide a vamp manufactured by adopting the relief fabric, which has larger design freedom, and another aim of the invention is to provide a manufacturing method of the relief fabric, which has the advantages of simple processing technology, high production efficiency and low cost.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the embossed tissue fabric comprises a fabric body, wherein the fabric body comprises a first knitting area formed by integrally knitting with knitting equipment, the first knitting area comprises a first bottom layer and a first surface layer, the first surface layer comprises a plurality of courses, the courses form first embossed patterns, hollowed-out holes are formed between adjacent first embossed patterns, the courses comprise a plurality of first coils distributed along the length direction of the courses, and the first coils are connected to the first bottom layer in a needle turning mode.
In a preferred embodiment of the present invention, the courses extend in a zigzag manner, and adjacent courses define a plurality of diamond shapes.
As a preferred mode of the present invention, the first base layer is interwoven in a weft plain weave.
As a preferred mode of the present invention, the fabric body further includes a second woven area integrally woven with the first woven area, the second woven area includes a second surface layer and a second bottom layer woven together, and the second woven area is located at the periphery of the first woven area.
As a preferred mode of the invention, the second surface layer is interwoven in a weft plain weave mode, the second bottom layer is interwoven in a weft plain weave mode, partial yarns of the second surface layer are interwoven on the second bottom layer to connect the second surface layer with the second bottom layer, and partial yarns of the second bottom layer are interwoven on the second surface layer to connect the second surface layer with the second bottom layer.
As a preferred mode of the present invention, the yarns of the second face layer or the yarns of the second bottom layer extend to the first woven region and form the first relief pattern.
As a preferred mode of the present invention, the yarns of the second face layer or the yarns of the second bottom layer are interwoven into the first bottom layer and form a second embossment pattern extending in the transverse direction.
The invention further provides a vamp, which comprises a vamp body matched with the sole, wherein the vamp body is formed by a fabric body, the fabric body comprises a first knitting area integrally knitted by knitting equipment, the first knitting area comprises a first bottom layer and a first surface layer, the first surface layer comprises a plurality of courses, the courses form first relief patterns, hollowed-out holes are formed between adjacent first relief patterns, the courses comprise a plurality of first coils distributed along the length direction of the courses, and the first coils are connected to the first bottom layer in a needle turning mode.
The invention also provides a manufacturing method of the fabric, the fabric comprises a fabric body, the fabric body comprises a first knitting area formed by integrally knitting with knitting equipment, the first knitting area comprises a first bottom layer and a first surface layer, the first surface layer comprises a plurality of courses, the courses form first relief patterns, hollowed-out holes are formed between adjacent first relief patterns, the courses comprise a plurality of first coils distributed along the length direction of the courses, the first coils are connected to the first bottom layer in a stitch-turning mode, and the fabric is knitted by adopting knitting needle equipment with a front needle bed and a back needle bed in the following mode:
step A, knitting a first knitting line and a second knitting line through a front needle bed, wherein the first knitting line and the second knitting line form a part of a first surface layer;
step B, knitting a third knitting row through the back needle bed to form a part of the first bottom layer, and transferring a part of loops on knitting needles on the front needle bed to corresponding loops on the back needle bed in a needle turning mode;
step C, knitting a fourth knitting row on the back needle bed to form a part of the first bottom layer, and transferring the loops on the other part of knitting needles on the front needle bed to the corresponding loops of the back needle bed in a needle turning mode;
and (C) repeating the step (B) and the step (C) until the loops on the knitting needles of the front needle bed are transferred to the rear needle bed in a needle turning manner, and forming a first relief pattern connected to the first bottom layer by the first knitting line and the second knitting line.
The fabric is woven in the following manner: the first knitting line is knitted in a needle-separating mode, the second knitting line is knitted in a needle-separating mode, knitting needles corresponding to the first knitting line and knitting needles corresponding to the second knitting line are arranged in a staggered mode, the third knitting line is knitted in a full needle mode, and the fourth knitting line is knitted in a full needle mode.
After the technical scheme of the invention is adopted, the first relief patterns are connected to the bottom layer in a needle turning mode, so that the connection is firmer, the wear resistance is better, the phenomenon of excessive floating lines in the relief patterns in the traditional relief fabric is avoided, and hollowed-out holes are formed between the adjacent first relief patterns, so that the fabric is lighter, breathable and comfortable, the moisture removal performance is obviously improved, and in addition, the first relief patterns are directly integrally woven through the existing knitting equipment, so that the fabric has the advantages of convenience in processing and good air permeability. The invention also provides the vamp adopting the relief texture fabric, the first relief pattern is formed in a knitting mode, the change of the pattern can be realized through the control of a knitting program, the vamp has larger design freedom degree, and the diversified requirements of customers can be better met. The invention also provides a manufacturing method of the fabric, which has the advantages of high processing efficiency and simple processing technology, and can reduce the production cost of the fabric.
Drawings
Fig. 1 is a schematic diagram of a fabric in the present invention.
Fig. 2 is a schematic structural diagram of the fabric in the present invention.
Fig. 3 is a schematic view of the upper of the present invention.
FIG. 4 is a schematic view of the section at F-F in FIG. 3.
Fig. 5 is a schematic diagram of the knitting principle of the present invention.
In the figure:
first woven region 10 first base layer 11
First relief pattern 121 of first facer 12
Second embossment pattern 122 hollowed-out hole 123
Second woven region 20 second bottom layer 21
Second facing 22
Detailed Description
For further explanation of the technical scheme of the present invention, the following is described in detail with reference to the accompanying drawings.
Referring to fig. 1 to 5, the embossed fabric comprises a fabric body, the fabric body comprises a first knitting area 10 formed by integrally knitting with knitting equipment, the first knitting area 10 comprises a first bottom layer 11 and a first surface layer 12, the first surface layer 12 comprises a plurality of courses, the courses form first embossed patterns 121, hollowed-out holes 123 are formed between adjacent first embossed patterns 121, the courses comprise a plurality of first coils distributed along the length direction of the courses, and the first coils are connected to the first bottom layer 11 in a needle turning mode. In the invention, the first bottom layer 11 can be woven by transparent or semitransparent monofilaments, so that the first bottom layer 11 forms a transparent or semitransparent effect, and the hollowed-out transparent effect is formed by matching with the hollowed-out holes 123. The transverse direction refers to the direction A in fig. 1, and the longitudinal direction refers to the direction B in fig. 1.
As a preferred mode of the present invention, the coil row extends in a zigzag manner, and a plurality of diamonds are surrounded by adjacent coil courses and are distributed in the transverse direction and the longitudinal direction.
As a preferred form of the invention, the first substrate 11 is interwoven in a weft plain weave.
As a preferred mode of the present invention, the fabric body further includes a second woven area 20 integrally woven with the first woven area 10, the second woven area 20 including a second facing layer 22 and a second bottom layer 21 woven together, the second woven area 20 being located at the periphery of the first woven area 10, so that the first woven area 10 forms a ventilation window.
As a preferred mode of the present invention, the second surface layer 22 is interwoven in a weft knitting manner, the second bottom layer 21 is interwoven in a weft knitting manner, part of yarns of the second surface layer 22 are interwoven on the second bottom layer 21 to connect the second surface layer 22 with the second bottom layer 21, and part of yarns of the second bottom layer 21 are interwoven on the second surface layer 22 to connect the second surface layer 22 with the second bottom layer 21.
As a preferred mode of the present invention, the yarns of the second surface layer 22 or the yarns of the second bottom layer 21 extend to the first woven region 10 and form the first embossment pattern 121.
As a preferred form of the invention, the yarns of the second face layer 22 or the yarns of the second bottom layer 21 interweave into the first bottom layer 11 and form a second embossment pattern 122 extending in the cross-machine direction. In the present invention, the first embossment 121 is overlapped on the second embossment 122, thereby forming a double-layered embossment, increasing the three-dimensional sense of the embossment, and simultaneously making the first bottom layer 11 more firm and wear-resistant. The first embossment 121 and the second embossment 122 may be of different colors to enhance the aesthetic appearance of the upper.
The invention also provides an vamp, which comprises a vamp body matched with a sole, wherein the vamp body is in a half ship shape after being opened, the vamp body is formed by a fabric body, the fabric body comprises a first knitting area 10 integrally knitted by knitting equipment, the first knitting area 10 comprises a first bottom layer 11 and a first surface layer 12, the first surface layer 12 comprises a plurality of courses, the courses form first embossments 121, hollowed holes 123 are formed between adjacent first embossments 121, the courses comprise a plurality of first coils distributed along the length direction of the courses, and the first coils are connected to the first bottom layer 11 in a needle turning mode.
The invention also provides a manufacturing method of the fabric, the fabric comprises a fabric body, the fabric body comprises a first knitting area 10 formed by integrally knitting by knitting equipment, the first knitting area 10 comprises a first bottom layer 11 and a first surface layer 12, the first surface layer 12 comprises a plurality of courses, the courses form first embossments 121, hollowed holes 123 are formed between adjacent first embossments 121, the courses comprise a plurality of first coils distributed along the length direction of the courses, the first coils are connected to the first bottom layer 11 in a stitch turning mode, the fabric is knitted by adopting knitting needle equipment with a front needle bed and a back needle bed in the following mode, and particularly is knitted by adopting a flat knitting machine:
step a, knitting a first knitting row and a second knitting row through a front needle bed, the first knitting row and the second knitting row forming a part of the first face layer 12;
step B, knitting a third knitting row through the back needle bed to form a part of the first bottom layer 11, and transferring a part of loops on knitting needles on the front needle bed to corresponding loops on the back needle bed in a needle turning mode;
step C, knitting a fourth knitting row on the back needle bed to form a part of the first bottom layer 11, and transferring the loops on the other part of knitting needles on the front needle bed to the corresponding loops on the back needle bed in a needle turning mode;
steps B and C are repeated until the loops on the needles of the front needle bed are transferred in a needle-turning manner onto the rear needle bed, the first row and the second row forming a first relief pattern 121 connected to the first bottom layer 11.
The fabric is woven in the following manner: the first knitting line is knitted in a needle-separating mode, the second knitting line is knitted in a needle-separating mode, knitting needles corresponding to the first knitting line and knitting needles corresponding to the second knitting line are arranged in a staggered mode, the third knitting line is knitted in a full needle mode, and the fourth knitting line is knitted in a full needle mode.
Specifically, referring to fig. 5, where the symbol at C indicates looping on the front needle bed, the symbol at D indicates non-knitting, the symbol at E indicates looping on the back needle bed, the symbol at F indicates transferring stitches from the needles of the front needle bed to the back needle bed (i.e., turning over), and the 1 st and 2 nd rows of knitting are split knitting for forming the first face layer 12 (i.e., face knitting). (1 yarn nozzle can be woven for two half-turns, or more yarn nozzles can be woven for one turn, one turn representing two weaving rows.)
The 3 rd row is a dense needle weave for forming the first bottom layer 11 (i.e., bottom weave). The first base layer 11 is formed by knitting with other dense knitting such as the 6 th knitting line.
The 4 th and 5 th knitting rows are knitting actions of turning the front knitting to the back knitting, and the action is to make the 11 th and 23 th knitting rows of the 1 st knitting row; and the surface knitting of the 12 th knitting row and the 24 th knitting needle row is turned to the bottom to form a first relief pattern 121, and the actions of the front knitting turning to the rear knitting turning of the other knitting rows are consistent with the actions of the 4 th knitting row and the 5 th knitting row.
The 9 th, 10 th rows and other rows are knitted with the needle-separating bases to form a second relief pattern 122.
For fabrics without thermal fuses, the fabrics are finished in weaving and are subjected to high-temperature steam ironing. For the fabric without using the thermal fuse, ironing is to make the fabric shrink fully when heated, so as to achieve a proper fabric effect; for fabrics using thermal fuses, the thermal fuses need to be melted and adhered inside the fabrics through ironing to achieve proper fabric effects.
The needle turning operation according to the present invention is a well-known operation of the conventional knitting equipment, and is described in detail in, for example, chinese patent application entitled "knitting process of knitted integrated upper" with an authorized publication number CN 107385656B.
After the method of the invention is adopted, the relief patterns can be changed according to the design requirement, thereby increasing the freedom degree of vamp design and providing new thought and direction for the design of the relief vamp.
The location of the design of the first knitted zone 10 in the present invention may be selected according to different types of uppers.
The form of the present invention is not limited to the illustrations and examples, and any person who performs a similar idea of the present invention should be regarded as not departing from the scope of the patent of the invention.

Claims (10)

1. The relief texture fabric comprises a fabric body, wherein the fabric body comprises a first knitting area formed by integrally knitting with knitting equipment, and is characterized in that: the first braiding area comprises a first bottom layer and a first surface layer, the first surface layer comprises a plurality of coil courses, the coil courses form first embossments, hollowed-out holes are formed between adjacent first embossments, the coil courses comprise a plurality of first coils which are distributed along the length direction of the coil courses, and the first coils are connected to the first bottom layer in a needle turning mode.
2. The embossed tissue fabric of claim 1, wherein: the coil courses extend in a zigzag manner, and adjacent coil courses enclose a plurality of diamonds.
3. The embossed tissue fabric of claim 1, wherein: the first bottom layer is interwoven in a weft plain weave manner.
4. The embossed tissue fabric of claim 1, wherein: the fabric body further comprises a second braiding area integrally braided with the first braiding area, the second braiding area comprises a second surface layer and a second bottom layer which are braided together, and the second braiding area is located at the periphery of the first braiding area.
5. The embossed tissue fabric of claim 4, wherein: the second surface layer is interwoven in a weft plain weave mode, the second bottom layer is interwoven in a weft plain weave mode, part of yarns of the second surface layer are interwoven on the second bottom layer to connect the second surface layer with the second bottom layer, and part of yarns of the second bottom layer are interwoven on the second surface layer to connect the second surface layer with the second bottom layer.
6. The embossed tissue fabric of claim 5, wherein: the yarns of the second face layer or the yarns of the second bottom layer extend to the first woven region and form the first embossment pattern.
7. The embossed tissue fabric of claim 6, wherein: the yarns of the second face layer or the yarns of the second bottom layer interweave into the first bottom layer and form a second embossment pattern extending in the cross-machine direction.
8. The utility model provides a vamp, includes with sole complex vamp body, the vamp body is formed by the surface fabric body, the surface fabric body includes the first district of weaving that forms by knitting equipment an organic whole, its characterized in that: the first braiding area comprises a first bottom layer and a first surface layer, the first surface layer comprises a plurality of coil courses, the coil courses form first embossments, hollowed-out holes are formed between adjacent first embossments, the coil courses comprise a plurality of first coils which are distributed along the length direction of the coil courses, and the first coils are connected to the first bottom layer in a needle turning mode.
9. The manufacturing method of the fabric comprises a fabric body, wherein the fabric body comprises a first knitting area formed by integrally knitting by knitting equipment, and the manufacturing method is characterized in that: the first knitting area comprises a first bottom layer and a first surface layer, the first surface layer comprises a plurality of coil courses, the coil courses form first embossments, hollowed-out holes are formed between adjacent first embossments, the coil courses comprise a plurality of first coils which are distributed along the length direction of the coil courses, the first coils are connected to the first bottom layer in a needle turning mode, and knitting needle equipment with a front needle bed and a back needle bed is adopted for knitting the fabric in the following mode:
step A, knitting a first knitting line and a second knitting line through a front needle bed, wherein the first knitting line and the second knitting line form a part of a first surface layer;
step B, knitting a third knitting row through the back needle bed to form a part of the first bottom layer, and transferring a part of loops on knitting needles on the front needle bed to corresponding loops on the back needle bed in a needle turning mode;
step C, knitting a fourth knitting row on the back needle bed to form a part of the first bottom layer, and transferring the loops on the other part of knitting needles on the front needle bed to the corresponding loops of the back needle bed in a needle turning mode;
and (C) repeating the step (B) and the step (C) until the loops on the knitting needles of the front needle bed are transferred to the rear needle bed in a needle turning manner, and forming a first relief pattern connected to the first bottom layer by the first knitting line and the second knitting line.
10. The method for manufacturing the fabric as claimed in claim 9, wherein: the first knitting line is knitted in a needle-separating mode, the second knitting line is knitted in a needle-separating mode, knitting needles corresponding to the first knitting line and knitting needles corresponding to the second knitting line are arranged in a staggered mode, the third knitting line is knitted in a full needle mode, and the fourth knitting line is knitted in a full needle mode.
CN202010531096.XA 2020-06-11 2020-06-11 Relief tissue fabric, vamp and fabric manufacturing method Active CN111549434B (en)

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Application Number Priority Date Filing Date Title
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CN111549434B true CN111549434B (en) 2023-09-19

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CN112095214A (en) * 2020-10-20 2020-12-18 信泰(福建)科技有限公司 Fabric with multi-unit embedded type weave and manufacturing method and application thereof
CN112430885B (en) * 2020-11-23 2022-07-22 信泰(福建)科技有限公司 Knitted fabric with spiral weave and processing method and application thereof
CN113005610A (en) * 2021-03-05 2021-06-22 信泰(福建)科技有限公司 Knitted vamp with suspended floating thread structure and manufacturing method thereof
CN113235216A (en) * 2021-04-15 2021-08-10 信泰(石狮)科技有限公司 Sandwich mesh cloth with three-dimensional engraved jacquard and manufacturing method thereof
CN114134625B (en) * 2021-10-30 2023-05-26 信泰(福建)科技有限公司 Knitting and braiding process with mesh totem effect, fabric and vamp
CN114262977B (en) * 2021-11-09 2023-04-07 信泰(福建)科技有限公司 Weaving process of non-filled solid raised channel tissue and channel tissue
CN115418782B (en) * 2022-08-16 2024-05-14 信泰(福建)科技有限公司 Knitted component with tatting effect, knitting method thereof and vamp
CN115522309B (en) * 2022-10-18 2024-06-07 惠州学院 Hollow jacquard weaving method and woven fabric with three-dimensional structure

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CN110042541A (en) * 2019-04-04 2019-07-23 斓帛针织科技(嘉兴)有限公司 Micro- embossment of knitted fabric regards wrong vertical line tissue and its weaving method
CN110670218A (en) * 2019-10-25 2020-01-10 惠州学院 Weaving method of relief-shaped three-dimensional jacquard weave
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Publication number Priority date Publication date Assignee Title
CN205576409U (en) * 2016-03-24 2016-09-14 泉州海天材料科技股份有限公司 Light weft knitting surface fabric with relief (sculpture) cloud horizontal bar effect
CN111020825A (en) * 2018-10-09 2020-04-17 东丽纤维研究所(中国)有限公司 Three-dimensional weft-knitted fabric
CN110042541A (en) * 2019-04-04 2019-07-23 斓帛针织科技(嘉兴)有限公司 Micro- embossment of knitted fabric regards wrong vertical line tissue and its weaving method
CN110670218A (en) * 2019-10-25 2020-01-10 惠州学院 Weaving method of relief-shaped three-dimensional jacquard weave
CN213203347U (en) * 2020-06-11 2021-05-14 信泰(福建)科技有限公司 Relief weave fabric and vamp

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