CN112095214A - Fabric with multi-unit embedded type weave and manufacturing method and application thereof - Google Patents

Fabric with multi-unit embedded type weave and manufacturing method and application thereof Download PDF

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Publication number
CN112095214A
CN112095214A CN202011122534.3A CN202011122534A CN112095214A CN 112095214 A CN112095214 A CN 112095214A CN 202011122534 A CN202011122534 A CN 202011122534A CN 112095214 A CN112095214 A CN 112095214A
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China
Prior art keywords
fabric
knitting
woven
weave
weaving
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CN202011122534.3A
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Chinese (zh)
Inventor
蔡清来
李颖泉
杨申吉
王礼辉
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Sincetech Fujian Technology Co Ltd
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Sincetech Fujian Technology Co Ltd
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Priority to CN202011122534.3A priority Critical patent/CN112095214A/en
Publication of CN112095214A publication Critical patent/CN112095214A/en
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10Patterned fabrics or articles
    • D04B1/102Patterned fabrics or articles with stitch pattern

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Knitting Of Fabric (AREA)

Abstract

The invention provides a fabric with a multi-unit embedded type structure, and a manufacturing method and application thereof. The fabric comprises: the fabric main structure comprises at least one layer of fabric weave, wherein the fabric weave is woven by at least two kinds of weaveable materials respectively at least one; and the multi-unit embedded type tissue is integrally woven with the fabric main structure. When the fabric provided by the invention meets a plurality of weaving areas different from main structure yarns and tissues, the embedded tissues can be formed and woven at one time by using the C yarn nozzle, so that the limitation of a 'fuzzing' method is avoided.

Description

Fabric with multi-unit embedded type weave and manufacturing method and application thereof
Technical Field
The invention relates to a fabric with a multi-unit embedded type structure, a manufacturing method and application thereof, in particular to a fabric weaving technology of the multi-unit embedded type structure. The invention belongs to the technical field of textile.
Background
In the existing textile fabrics, no fabric with embedded tissues which are integrally woven and arranged regularly or irregularly exists at present.
The fabric is usually knitted by a method of "napping". This method has great limitations, such as the lack of a yarn nozzle when knitting more stitches in the area; the two adjacent knitting tissues are close to each other, and the yarn nozzle is collided. Therefore, a new knitting technology needs to be explored to break through the technical bottleneck.
Disclosure of Invention
The invention aims to solve the technical problem of providing a fabric weaving technology of a multi-unit embedded type organization, which can avoid the limitation of a 'fuzzing' method.
According to an aspect of the present invention, there is provided a fabric having a multi-unit embedded weave, including: the fabric main structure comprises at least one layer of fabric weave, wherein the fabric weave is woven by at least two kinds of weaveable materials respectively at least one; and the multi-unit embedded type tissue is integrally woven with the fabric main structure.
Preferably, at least one layer of fabric texture of the fabric main structure comprises a bottom layer and a surface layer which are formed by mutually independent weaving or mutually staggered weaving yarns.
Preferably, the multi-cell embedded tissue comprises a first portion and a second portion connected by the first portion.
Preferably, the facing comprises at least 2 knit stitches knitted from at least 2 different kinds of knittable materials.
Preferably, the multi-unit embedded tissue is formed by weaving in sequence. The first part and the second part of the multi-unit embedded type tissue are also formed by weaving in sequence, so that the technical problem that a yarn nozzle is not enough when the tissue in a weaving area is more is solved, and the problems that the yarn nozzle can be collided and the like due to the fact that two adjacent weaving tissues are close to each other are also solved.
Preferably, the multiple unit embedded tissues include, but are not limited to, one and the same shape. More specifically, the first part and the second part of the multi-unit embedded type texture are regularly or irregularly arranged on the fabric, so that the effects of multiple fabric structures and diversified fabric appearance are achieved.
Preferably, the first part and the second part comprise but are not limited to the same height, so that the fabric has various structures and is diversified.
Preferably, the two adjacent transverse distances of the second part include but are not limited to the same distance, so that the fabric has various structures and is diversified.
Preferably, two adjacent longitudinal distances of the multi-unit embedded tissue include but are not limited to the same distance, so that the effects of multiple fabric structures and diversified fabric structures are achieved.
Preferably, in the fabric, the multi-unit embedded type tissue is used for manufacturing at least one of the whole fabric and any position of the fabric, so that the effects of multiple fabric structures and diversified fabric display are achieved.
Preferably, the weaveable material comprises at least one of filament yarns and staple yarns, and the various kinds of weaveable material combination methods comprise at least one of covering yarns and blended yarns.
Preferably, the fabric can be applied to a knitted upper, a knitted garment, a knitted bedding.
A manufacturing method of a fabric with a multi-unit embedded type tissue comprises a fabric main structure and the multi-unit embedded type tissue integrally woven with the fabric main structure, wherein the manufacturing method comprises the following steps:
a step of forming a main structure of the fabric,
the first step is as follows: A. b, off-course knitting of knitting a 'cylinder' structure by yarn B; the cylindrical structure is formed by weaving at least two adjacent circular knitting lines in the same rotary knitting line into a surface layer firstly and a bottom layer secondly; or the bottom layer is woven firstly, the surface layer is woven later, and the surface layer and the bottom layer are woven without interference.
The second step is that: A. b, weaving a return cylinder tissue by a yarn nozzle;
the third step: repeating the previous two weaving actions;
the fourth step: introducing a yarn C into the knitting of the knitting area;
a multi-unit embedded tissue forming step,
the first step is as follows: weaving a main structure of the embedded type tissue;
the second step is that: two adjacent embedded organizations are transitionally compiled, and are the terminal point of the current embedded organization and the starting point of the next embedded organization;
the third step: the weaving action of the first step is repeated, but the tissue area is larger;
the fourth step: as the end point, the drawing weaving of the yarn C is performed; as the connection point, repeating the knitting action of the second step;
the fifth step: and repeating the forming step of the main structure of the fabric.
The invention has the advantages that:
(1) the technology of the application is a multi-unit embedded type weave fabric weaving technology. When meeting a plurality of weaving areas different from the main structure yarns and the tissues, the embedded tissues can be woven by using a C yarn nozzle, so that the limitation of a 'napping' method is avoided.
(2) The technology uses the knitting machine to form and weave at one time, creates a fabric weaving form of multi-unit embedded type weave, and provides new thought and direction for the design and manufacture of other novel fabrics.
Drawings
FIG. 1 is a schematic diagram of a physical effect of a fabric with a multi-unit embedded texture according to an embodiment of the invention;
FIG. 2 is an enlarged schematic view of the structure of area A of a fabric having a multi-unit inlaid structure according to an embodiment of the present invention;
FIG. 3 is a schematic cross-sectional view of a fabric having a multi-cell embedded weave in accordance with an embodiment of the present invention;
FIGS. 4A, 4B, and 4C are schematic diagrams of a multi-cell embedded organization structure according to an embodiment of the invention;
FIG. 5 is a weave diagram of a method of making a fabric having a multiple unit inlaid structure according to an embodiment of the present invention;
fig. 6 is a flow chart of a method of making a fabric with a multi-cell inlaid structure according to an embodiment of the present invention.
Description of the main reference numerals: 1-fabric main structure, 11-bottom layer, 12-surface layer, 2-multi-unit embedded tissue, 21-first part and 22-second part.
Detailed Description
In order to further explain the technical scheme of the invention, the invention is explained in detail by the specific examples below.
[ Fabric with multiple-unit inlaid texture according to an embodiment of the present invention ]
Referring to fig. 1, 2 and 3, the present invention provides a fabric with a multi-unit embedded weave, comprising: the fabric main structure comprises at least one layer of fabric weave, wherein the fabric weave is woven by at least two kinds of weaveable materials respectively at least one; the multi-unit embedded type tissue is integrally woven with the fabric main structure; at least one layer of fabric texture of the fabric main structure comprises a bottom layer and a surface layer which are formed by mutually independent or mutually staggered and woven yarns; the multi-cell embedded organization comprises a first part and a second part connected through the first part; the fabric comprises at least 2 knitting structures woven by at least 2 different kinds of weaveable materials; the multi-unit embedded tissue is formed by weaving in sequence.
The weaveable material includes but is not limited to filament yarns and staple yarns, and the various kinds of weaveable material combination methods include but are not limited to covering yarns and blending yarns.
Referring to fig. 4A, 4B and 4C, the multi-unit embedded tissue includes, but is not limited to, a same shape. For example, the first portion may exhibit a wavy curve, a broken-line curve, etc., and the second portion may exhibit an eye shape, a cocoon shape, a square shape, a round shape, etc.
Referring to fig. 2, the first and second portions include, but are not limited to, the same height. For example, the first portion is the same height as the second portion, the first portion is higher than the second portion, and the second portion is higher than the first portion.
Referring to fig. 4A, 4B and 4C, two adjacent lateral distances of the second portion include, but are not limited to, the same distance. For example, the distance between any two second portions along the X-axis direction may be 1cm, 2cm, 3cm, or the like.
Referring to fig. 4A, 4B and 4C, two adjacent longitudinal distances of the multi-unit embedded tissue include, but are not limited to, the same distance. For example, the distance between any two multi-cell embedded tissues along the Y-axis direction may be 1cm, 2cm, 3cm, etc.
In the fabric, the multiple unit embedded stitch is used for at least one of making the whole fabric and any position of the fabric. For example, the multiple unit embedded stitch may be used to make a one-piece upper or in any location on the upper.
Application of Fabric with Multi-cell Embedded stitch according to embodiments of the present invention
The fabric with the multi-unit embedded type texture is applied to knitted vamps, knitted clothes and knitted bedding. For example, a multi-layer multi-element upper may be formed by knitting a rigid knit-able material in combination with other knit-able materials, with the rigid knit-able material forming the body structure in the multi-element inlaid structure areas and the inlaid structure formed by the other knit-able materials being distributed throughout the body structure areas. The hard woven material is used as the main body structure, so that the air permeability, the wear resistance, the tear resistance and the tensile resistance of the vamp are improved, and the sole can be protected; the embedding tissue that other can weave materials were woven is thicker than the main structure that can weave the material and weave of stereoplasm, can be slightly protruding, forms an unevenness's fabric effect, uses and to hug closely the instep in the vamp, has certain massage effect, promotes the compliance of shoes, the travelling comfort. Thereby forming a unique vamp appearance which is self-contained in style. In addition, the fabric can be applied to knitted clothes, and is used for improving the air permeability, the wear resistance, the tear resistance and the tensile resistance of the clothes, bringing softness and comfort to the clothes and forming a unique clothes appearance. The fabric can also be applied to knitted bedding, and is used for improving the air permeability, the wear resistance, the tear resistance and the tensile resistance of the bedding, bringing softness and comfort to the bedding and forming the appearance of the bedding.
[ method for producing Fabric with multiple-Unit Embedded stitch according to example of the invention ]
As shown in the attached figure 5, the technology provided by the invention can be used for forming and weaving the fabric with the multi-unit embedded structure at one time by utilizing the functions of a knitting and weaving machine and the characteristics of yarns.
Specifically, the steps of the method for manufacturing the fabric with the multi-unit embedded stitch according to the embodiment of the present invention are described with reference to fig. 6.
A fabric main structure forming step S100:
first step S101: A. b, off-course knitting of knitting a 'cylinder' structure by yarn B; the 'cylinder' structure is that at least two adjacent circular knitting lines in the same rotary knitting line are used for knitting a surface layer (11) firstly and then knitting a bottom layer (12); or the bottom layer (12) is woven firstly, then the surface layer (11) is woven, and the surface layer (11) and the bottom layer (12) are woven in a non-interference manner;
second step S102: A. b, weaving a return cylinder tissue by a yarn nozzle;
the third step S103: repeating the previous two weaving actions;
the fourth step S104: introducing a yarn C into the knitting of the knitting area;
a multi-cell embedded tissue formation step S200,
the first step is as follows: weaving a main structure of the embedded type tissue;
the second step is that: two adjacent embedded organizations are transitionally compiled, and are the terminal point of the current embedded organization and the starting point of the next embedded organization;
the third step: repeating the weaving action of the first step;
the fourth step: as the end point, the drawing weaving of the yarn C is performed; as the connection point, repeating the knitting action of the second step;
the fifth step: and repeating the forming step of the main structure of the fabric.
[ example 1]
Referring now to FIG. 5, a detailed description will be given of an embodiment of the present invention, in which the weave pattern shown in FIG. 5 is one of many weaves of a real object. In this embodiment, a weft-knitting computerized flat knitting machine is used to knit a multi-unit embedded knitting upper at one time, as shown in fig. 5:
the 1 st and 2 nd weaving rows are respectively the outward weaving of A, B yarn weaving 'cylinder' weave. (cylindrical weave: at least two adjacent weaving lines in the same rotary weaving line are the weaving action of the first weaving surface layer and the second weaving bottom layer, or the weaving action of the first weaving bottom layer, the second weaving surface layer, the surface layer and the bottom layer which do not interfere with each other.)
The 3 rd and 4 th rows are respectively return cylinder weaves knitted by A, B yarn nozzles.
The knitting motion and action of the 5 th to 8 th rows are consistent with the knitting motion and action of the 1 st to 4 th rows.
The knitting action of the needle separating empty needles in the 1 st to 8 th knitting rows is to leave some space for the embedded tissues, so that the embedded tissues are better unfolded, and the fabric surface is more beautiful.
The 9 th row is the weave in which the C yarn is introduced into the weave area, the "front pick" of the 2 nd row and the "rear pick" of the 4 th row act to hide the C yarn inside the fabric, and the "tight pick" of the 9 th to 11 th rows is the bottom weave of the inlay weave.
The 10 th to 24 th weave rows are main structure weaves of the insert weave, in which the floating weave of the 12 th, 15 th, 18 th, 21 st weave row plays a role of thickening the insert weave. The 'tight eye' weave of the 14 th, 17 th, 20 th and 23 th weaves mainly plays a role in filling holes which are appeared in weaving and affect the appearance.
The 25 th weave line is a transition weave of two adjacent embedded tissues, is the end point of the current embedded tissue and is also the starting point of the next embedded tissue.
The knitting action and action of the 26 th and 43 th knitting rows are consistent with those of the 10 th to 24 th knitting rows, and the knitting area is larger.
The 43 th weaving line is used as an end point, namely the drawing weaving of the C yarn; as a connecting point, the knitting action and action of the 25 th knitting line are matched.
The 44 th to 51 th rows are in accordance with the 1 st to 8 th row knitting actions and actions.
The above-described manufacturing method described with reference to the knitting diagram of fig. 5 is only one example, but the present invention is not limited thereto as long as the fabric having the multiple-unit embedded stitch according to the present invention can be knitted. The skilled person can adjust the number of rows and columns of the fabric as required.
In addition, after the fabric is woven, the fabric needs to be subjected to ironing by high-temperature steam. For the fabric without the thermal fuse, the ironing is to ensure that the fabric is heated and fully contracted to achieve a proper fabric effect; for the fabric using the thermal fuse, the thermal fuse needs to be melted and bonded in the fabric through ironing, so as to achieve a proper fabric effect.
In summary, by adopting the fabric weaving technology of the multi-unit embedded type weave provided by the invention, when a plurality of weaving areas different from the main structure yarn and weave are met, the embedded type weave can be woven by using the C yarn nozzle, so that the limitation of a 'napping' method is avoided.
The technology uses the knitting machine to form and weave in one step, creates a knitting form of the multi-unit embedded type knitting vamp, and provides new thought and direction for the design and manufacture of other novel vamps.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. A fabric with a multi-unit embedded type tissue is characterized by comprising:
a main fabric structure (1) having at least one layer of a textile structure woven from at least two, in each case at least one, weaveable material; and the multi-unit embedded type tissue (2) is integrally woven with the fabric main structure.
2. Fabric according to claim 1, characterized in that at least one layer of weave of the main fabric structure (1) comprises a bottom layer (11) and a top layer (12) formed by yarns independently woven or interwoven with each other.
3. A fabric according to claim 1, wherein the multiple unit embedded stitch (2) comprises a first portion (21) and a second portion (22) connected by the first portion.
4. A fabric according to claim 1, wherein the fabric comprises at least two knit stitches, the knit stitches being knitted from at least two knittable materials.
5. Fabric according to claim 3, characterized in that the first portion (21) and the second portion (22) of the multiple-unit inlay stitch (2) are knitted in succession and the respective multiple-unit inlay stitches (2) are also knitted in succession.
6. Fabric according to claim 3, characterized in that the first portion (21) and the second portion (22) of the multi-unit inlay stitch (2) are arranged regularly or irregularly on the fabric.
7. A fabric according to claim 1, wherein in the fabric a multiple unit inlay stitch (2) is used for at least one of making a whole piece of fabric and for any position of the fabric.
8. The fabric according to claim 1, wherein the weaveable material comprises at least one of filament-type yarns and staple-type yarns, and the various types of weaveable material combination methods comprise at least one of covering stitch yarns and blended yarns.
9. Use of a fabric according to any one of claims 1 to 8 in a knitted upper, a knitted garment, a knitted bedding product.
10. A manufacturing method of a fabric with a multi-unit embedded type tissue is characterized in that the fabric comprises a fabric main structure and the multi-unit embedded type tissue integrally woven with the fabric main structure, wherein the manufacturing method comprises the following steps:
a step of forming a main structure of the fabric,
the first step is as follows: A. b, off-course knitting of knitting a 'cylinder' structure by yarn B; the 'cylinder' structure is that at least two adjacent circular knitting lines in the same rotary knitting line are used for knitting a surface layer (11) firstly and then knitting a bottom layer (12); or the bottom layer (12) is woven firstly, then the surface layer (11) is woven, and the surface layer (11) and the bottom layer (12) are woven in a non-interference manner;
the second step is that: A. b, weaving a return cylinder tissue by a yarn nozzle;
the third step: repeating the previous two weaving actions;
the fourth step: introducing a yarn C into the knitting of the knitting area;
a multi-unit embedded tissue forming step,
the first step is as follows: weaving a main structure of the embedded type tissue;
the second step is that: two adjacent embedded tissues are woven in a transitional mode, wherein the two adjacent embedded tissues are the terminal point of the current embedded tissue and the starting point of the next embedded tissue;
the third step: repeating the weaving action of the first step;
the fourth step: as the current embedded type weave end point, the C yarn is led out of the weave area to weave; as a connection point for the next inlay weave, the second weaving step is repeated.
CN202011122534.3A 2020-10-20 2020-10-20 Fabric with multi-unit embedded type weave and manufacturing method and application thereof Pending CN112095214A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011122534.3A CN112095214A (en) 2020-10-20 2020-10-20 Fabric with multi-unit embedded type weave and manufacturing method and application thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011122534.3A CN112095214A (en) 2020-10-20 2020-10-20 Fabric with multi-unit embedded type weave and manufacturing method and application thereof

Publications (1)

Publication Number Publication Date
CN112095214A true CN112095214A (en) 2020-12-18

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Application Number Title Priority Date Filing Date
CN202011122534.3A Pending CN112095214A (en) 2020-10-20 2020-10-20 Fabric with multi-unit embedded type weave and manufacturing method and application thereof

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