CN219683414U - Cleaning machine for high-voltage insulator - Google Patents

Cleaning machine for high-voltage insulator Download PDF

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Publication number
CN219683414U
CN219683414U CN202321314601.0U CN202321314601U CN219683414U CN 219683414 U CN219683414 U CN 219683414U CN 202321314601 U CN202321314601 U CN 202321314601U CN 219683414 U CN219683414 U CN 219683414U
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CN
China
Prior art keywords
clamping
fixedly connected
rotating
disc seat
rod
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Application number
CN202321314601.0U
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Chinese (zh)
Inventor
刘峰
刘晖
黄新城
陈其松
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Fujian Hesheng Chongye Electric Porcelain Co ltd
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Fujian Hesheng Chongye Electric Porcelain Co ltd
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Priority to CN202321314601.0U priority Critical patent/CN219683414U/en
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Abstract

The utility model discloses a cleaning machine for a high-voltage insulator, which belongs to the field of cleaning machines, and comprises a tank body, wherein the tank body is of a hollow structure with an opening at the upper side, a transmission mechanism is arranged at the middle position of the lower part of the tank body, an insulator clamping mechanism is arranged in the tank body in an extending manner, the insulator clamping mechanism comprises a disc seat assembled at the upper side of the transmission mechanism, a plurality of annular-array clamping cavities are arranged at the edge positions on the disc seat, two clamping plates are connected in a sliding manner in the clamping cavities, an elastic component for providing kinetic energy for the clamping plates is further arranged on the disc seat, and clamping parts, adjusting parts and driving parts are arranged at one sides, close to each other, of the two clamping plates.

Description

Cleaning machine for high-voltage insulator
Technical Field
The utility model relates to the field of cleaning machines, in particular to a cleaning machine for a high-voltage insulator.
Background
The insulator is a device arranged between conductors with different electric potentials or between the conductors and a ground potential component, can withstand voltage and mechanical stress, is a special insulation control, can play an important role in overhead transmission lines, is widely used for telegraph poles in the early years, is slowly developed at one end of a high-voltage wire connecting tower, is hung with a plurality of disc-shaped insulators, and is usually made of glass or ceramic in order to increase creepage distance;
in the using process of the insulators, a large amount of high-voltage insulators are discarded for various reasons, waste materials are generated, and the discarded high-voltage insulators are usually recycled for reducing the waste of resources;
according to research, the high-voltage insulator can not be used continuously because the surface of the high-voltage insulator is seriously polluted, and the basic performance of the high-voltage insulator can be recovered only by cleaning the pollutants on the surface of the high-voltage insulator;
however, experiments show that when the high-voltage insulators are cleaned, the high-voltage insulators in the same batch collide in the cleaning process, so that secondary damage is caused, and the basic performance of the high-voltage insulators with serious secondary damage can be greatly influenced.
Patent search finds that in order to reduce secondary damage of the high-voltage insulator in the cleaning process caused by collision, a clamp is generally arranged to clamp the high-voltage insulator, but in the clamping process, the clamp shields the high-voltage insulator, so that the cleaning equipment cannot effectively flush the contact part of the high-voltage insulator and the clamp, a cleaning dead angle appears, and the flushing effect is reduced.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the utility model aims to provide a cleaning machine for high-voltage insulators, which can reduce secondary damage caused by mutual collision of a plurality of high-voltage insulators during flushing, reduce flushing dead angles and improve flushing effect while reducing secondary damage.
2. Technical proposal
In order to solve the problems, the utility model adopts the following technical scheme.
The cleaning machine for the high-voltage insulator comprises a tank body, wherein the tank body is of a hollow structure with an opening at the upper side, a transmission mechanism is arranged in the middle of the lower part of the tank body, and an insulator clamping mechanism is assembled in the tank body by extending a driving part of the transmission mechanism;
the insulator clamping mechanism comprises a disc seat assembled on the upper side of the driving part, a plurality of annular clamping cavities are formed in the edge position of the disc seat, two clamping plates are connected in a sliding manner in the clamping cavities, and an elastic component for providing kinetic energy for the clamping plates is further arranged on the disc seat;
two clamping plates are provided with clamping portions, adjusting portions and driving portions on one sides, close to each other, of the clamping plates, the clamping portions are used for clamping the high-voltage insulators, the adjusting portions are used for adjusting the positions, in clamping contact, of the high-voltage insulators and the clamping portions, and the driving portions are used for providing kinetic energy for the adjusting portions.
Further, the clamping part comprises two rotating rollers rotatably connected to one side of the clamping plate, and clamping belts are arranged on the outer sides of the two rotating rollers.
Further, the adjusting part comprises a pinion, a meshing rack and a rotating rod, the pinion is assembled on the rotating roller, the meshing rack is vertically connected to the clamping plate in a sliding mode, the pinion is connected with the meshing rack in a meshing mode, the lower portion of the meshing rack is fixedly connected with a pushing rail which is horizontally arranged, the rotating rod is rotationally connected to the lower portion of the clamping plate, the rotating rod is fixedly connected with the rotating plate, one end of the rotating plate, far away from the rotating rod, is fixedly connected with a driving rod, and the driving rod is connected to the inside of the pushing rail in a sliding mode.
Further, the driving part comprises a lower frame fixedly connected to the inside of the tank body and large gears respectively fixedly connected to the two rotating rods, two meshing gear rings are fixedly connected to the upper side of the lower frame, and the two meshing gear rings are respectively connected with the two large gears in a meshing mode.
Further, the transmission mechanism comprises a transmission motor fixedly connected to the middle position of the lower side of the tank body, the output end of the transmission motor extends to the rotating disc fixedly connected to the inside of the tank body, the edge position of the upper side of the rotating disc is fixedly connected with an inserting rod, a jack is formed in the disc seat, and the inserting rod is inserted into the jack.
Further, the top of inserted bar is the hemisphere, a plurality of guide cavities that are relative with a plurality of jack axle centers respectively are seted up to the downside of disc seat and the downside that is located a plurality of jacks, the guide cavity is the round platform shape cavity that increases from top to bottom size gradually.
Further, the elastic component comprises an elastic adjusting component fixedly connected to the upper side of the disc seat, and a return spring is arranged between the elastic adjusting component and the clamping plate.
Further, the elastic adjusting component comprises a fixed plate fixedly connected to the upper side of the disc seat, a threaded rod is rotationally connected to the fixed plate, a movable plate propped against one end of the return spring is connected to the outer side of the threaded rod in a threaded manner, and the movable plate is slidably connected to the upper side of the disc seat.
Further, the axes of the two threaded rods are fixedly connected with a transmission rod, and the threads of the two threaded rods are arranged in opposite directions.
3. Advantageous effects
Compared with the prior art, the utility model has the advantages that:
(1) This scheme is through setting up insulator fixture and carrying out the centre gripping to high-voltage insulator, can make a plurality of high-voltage insulators be in the separation state always, and effectual reduction a plurality of high-voltage insulators are because the secondary damage that collides and produce each other when washing, simultaneously, through adjusting the contact position of fixed plate and clamping part, can let wash the effectual each position to the fixed plate of wash water, reduce the flushing dead angle when reducing the secondary injury, promote the washing effect.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the present utility model in a cut-away configuration;
FIG. 3 is a schematic view of a partially cut-away structure of the present utility model;
FIG. 4 is a schematic view of an insulator clamping mechanism according to the present utility model;
FIG. 5 is a schematic view of a partial structure of an insulator clamping mechanism according to the present utility model;
FIG. 6 is a schematic view of the structure of the driving part and the adjusting part of the present utility model;
FIG. 7 is a cut-away side view of the present utility model;
fig. 8 is a side view, partially in cross-section, of the transmission of the present utility model.
The reference numerals in the figures illustrate:
1. a tank body; 2. loading on a frame; 3. a disc seat; 4. a clamping cavity; 5. a clamping plate; 6. a rotating roller; 7. clamping the belt; 8. a pinion gear; 9. a rack; 10. a push rail; 11. a large gear; 12. a rotating lever; 13. a rotating plate; 14. a driving rod; 15. a pull ring; 16. a high voltage insulator; 17. placing the frame; 18. a gear ring is meshed; 19. a fixing plate; 20. a movable plate; 21. a threaded rod; 22. a return spring; 23. a transmission rod; 24. a drive motor; 25. a rotating disc; 26. a rod; 27. a jack; 28. and a guide cavity.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model; it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present utility model are within the protection scope of the present utility model.
Example 1:
referring to fig. 1-8, a cleaning machine for high voltage insulators includes a tank 1, wherein the tank 1 is in a hollow structure with an opening at the upper side, a transmission mechanism is arranged in the middle of the lower part of the tank 1, and a driving part of the transmission mechanism extends to the inside of the tank 1 and is provided with an insulator clamping mechanism;
referring to fig. 2-4, the insulator clamping mechanism includes a disc seat 3 assembled on the upper side of the driving part, a plurality of annular clamping cavities 4 are formed at the edge position on the disc seat 3, two clamping plates 5 are slidably connected in the clamping cavities 4, and an elastic component for providing kinetic energy for the clamping plates 5 is further arranged on the disc seat 3 and is used for driving the two clamping plates 5 to move towards one side close to each other;
herein, referring to fig. 4, the elastic component includes an elastic adjusting component fixedly connected to the upper side of the disc seat 3, and a return spring 22 is disposed between the elastic adjusting component and the clamping plate 5, and at this time, the clamping plate 5 can be rotated by using the elasticity of the return spring 22, so that the clamping plate 5 moves in a direction approaching to the other clamping plate 5.
The elastic adjusting component comprises a fixed plate 19 fixedly connected to the upper side of the disc seat 3, a threaded rod 21 is rotatably connected to the fixed plate 19, a movable plate 20 propped against one end of a return spring 22 is in threaded connection with the outer side of the threaded rod 21, the movable plate 20 is slidably connected to the upper side of the disc seat 3, at the moment, when the threaded rod 21 rotates, the movable plate 20 in threaded connection with the threaded rod is driven to move, the position of the movable plate 20 is adjusted, and therefore one end, far away from the clamping plate 5, of the return spring 22 can be limited, and the elasticity of the return spring 22 is adjusted;
meanwhile, in order to synchronously adjust the positions of the two movable plates 20, the transmission rod 23 is fixedly connected to the axle center of the two threaded rods 21, threads of the two threaded rods 21 are arranged in opposite directions, at this time, the two threaded rods 21 can be synchronously driven to rotate when the transmission rod 23 rotates, and the two movable plates 20 can be driven to move in opposite directions when the threaded rods 21 rotate.
Referring to fig. 4-6, two clamping plates 5 are provided with a clamping part, an adjusting part and a driving part on one side close to each other, the clamping part is used for clamping the high-voltage insulator 16, the adjusting part is used for adjusting the clamping contact position of the high-voltage insulator 16 and the clamping part, and the driving part is used for providing kinetic energy for the adjusting part;
referring to fig. 4-5, the clamping portion includes two rotating rollers 6 rotatably connected to one side of the clamping plate 5, the clamping belt 7 is installed on the outer sides of the two rotating rollers 6, and anti-skidding patterns are provided on the outer sides of the clamping belt 7, at this time, the high voltage insulator 16 is clamped by the side, which is close to each other, of the two clamping belts 7, and at this time, when the high voltage insulator 16 is washed, the contact position between the high voltage insulator 16 and the clamping belt 7 cannot be effectively washed, then the rotating rollers 6 are rotated, and when the rotating rollers 6 rotate, the clamping belt 7 is driven to move together, and the contact position between the high voltage insulator 16 and the clamping belt 7 is adjusted, so that the contact position between the high voltage insulator 16 and the clamping belt 7 can be washed.
Referring to fig. 5-6, the adjusting portion includes a pinion 8, a rack 9 and a rotating rod 12, the pinion 8 is assembled on the rotating roller 6, the rack 9 is vertically slidably connected to the clamping plate 5, the pinion 8 is in meshed connection with the rack 9, a pushing rail 10 is fixedly connected to the lower portion of the rack 9, the rotating rod 12 is rotatably connected to the lower portion of the clamping plate 5, a rotating plate 13 is fixedly connected to the rotating rod 12, one end of the rotating plate 13, far from the rotating rod 12, is fixedly connected with a driving rod 14, the driving rod 14 is slidably connected to the inside of the pushing rail 10, when the rotating rod 12 rotates, the driving rod 14 drives the driving rod 14 to revolve through the rotating plate 13, the pushing rail 10 is pushed when the driving rod 14 revolves, the rack 9 is driven to reciprocate up and down by the pushing rail 10, and when the rack 9 moves, the rotating roller 6 is driven to reciprocate through the pinion 8, so that unidirectional rotation of the rotating rod 12 can be converted into reciprocating vertical sliding, and the clamping belt 7 is driven to reciprocate.
Referring to fig. 2-3 and fig. 5-6, the driving part includes a lower frame 17 fixedly connected to the inside of the tank 1 and a large gear 11 fixedly connected to two rotating rods 12, two gear engaging rings 18 are fixedly connected to the upper side of the lower frame 17, the two gear engaging rings 18 are respectively engaged with the two large gears 11, when the clamping plate 5 revolves, the large gears 11 are driven to revolve together, the lower part of the large gears 11 is limited by the gear engaging rings 18, thereby, the large gears 11 rotate while revolving, the rotating plate 13 is driven to rotate together by the rotating rods 12 when the large gears 11 rotate, and kinetic energy is provided for the adjusting part, so that kinetic energy generated when the disc seat 3 rotates can be used for providing kinetic energy for the adjusting part, an electric appliance for providing kinetic energy for the rotating rods 12 is not needed, the phenomenon that the electric appliance is damaged in water is avoided, and difficulty in laying a line is reduced.
Meanwhile, in order to better take the disc seat 3, a pull ring 15 is fixedly connected to the middle position of the disc seat 3, and the disc seat 3 can be taken by pulling the pull ring 15.
Referring to fig. 7-8, the transmission mechanism includes a transmission motor 24 fixedly connected to a middle position of a lower side of the tank 1, an output end of the transmission motor 24 extends to a rotating disc 25 fixedly connected to an inner side of the tank 1, the rotating disc 25 is a driving part, an inserting rod 26 is fixedly connected to an edge position of an upper side of the rotating disc 25, a jack 27 is formed in the disc seat 3, the inserting rod 26 is inserted into the jack 27, at this time, the disc seat 3 is placed on the rotating disc 25, the inserting rod 26 is inserted into the jack 27 to start the transmission motor 24, the rotating disc 25 is driven to rotate after the transmission motor 24 is started, the rotating disc 25 drives the disc seat 3 to rotate together through the inserting rod 26 when the rotating disc 25 rotates, and after the rotation is completed, the disc seat 3 and the rotating disc 25 are directly lifted upwards, so that the disc seat 3 and the rotating disc seat 3 can be separated, and the disc seat 3 can be easily installed and disassembled.
Referring to fig. 8, in order to make the inserting rod 26 more conveniently inserted into the jack 27, the top of the inserting rod 26 is hemispherical, a plurality of guide cavities 28 respectively opposite to the axes of the jacks 27 are formed at the lower side of the disc seat 3 and the lower side of the jacks 27, the guide cavities 28 are truncated cone-shaped cavities with gradually increased size from top to bottom, at this time, the inserting rod 26 can easily enter the guide cavities 28 through one side with larger lower part of the guide cavities 28, and then can enter the jack 27 along the gradient of the guide cavities 28, so that the position correction of the disc seat 3 can be more simply completed.
Simultaneously, the inside of jar body 1 still fixedly connected with goes up frame 2, and disc seat 3 rotates the inside of connecting at last frame 2, can consolidate disc seat 3, promotes the stability of disc seat 3.
In summary, the insulator clamping mechanism is arranged to clamp the high-voltage insulators 16, so that the high-voltage insulators 16 are always in a separated state, secondary damage caused by mutual collision of the high-voltage insulators 16 during flushing is effectively reduced, meanwhile, through adjusting the contact positions of the fixing plate 19 and the clamping part, each position of the fixing plate 19 can be effectively flushed by flushing water, flushing dead angles are reduced while secondary damage is reduced, and flushing effect is improved.
Example 2:
on the basis of the embodiment 1, a use method of a cleaning machine for a high-voltage insulator is disclosed, and comprises the following steps:
the first step, a plurality of high-voltage insulators 16 are respectively clamped among a plurality of groups of clamping parts, and the high-voltage insulators 16 are clamped by two clamping belts 7;
secondly, placing the disc seat 3 on the rotating disc 25, enabling the guide cavity 28 to be positioned on the upper side of the inserted link 26, enabling the inserted link 26 to be inserted into the jack 27 along the gradient of the guide cavity 28, and completing the assembly of the disc seat 3 and the rotating disc 25;
thirdly, flushing the high-voltage insulator 16 in the tank body 1;
step four, starting a transmission motor 24, wherein after the transmission motor 24 is started, the disc seat 3 is driven to rotate through the rotating disc 25, so that all angles of the high-voltage insulator 16 are driven to uniformly contact with flushing water, and the flushing effect is improved;
meanwhile, when the disc seat 3 rotates, the clamping plate 5 is driven to revolve, when the clamping plate 5 revolves, the large gear 11 is driven to revolve together, the large gear 11 rotates while revolving, and when the large gear 11 rotates, the rotating rod 12 drives the rotating plate 13 to rotate together, so that kinetic energy is provided for the adjusting part;
the driving rod 14 is driven to revolve when the rotating plate 13 rotates, the pushing rail 10 is pushed when the driving rod 14 revolves, the pushing rail 10 drives the meshing rack 9 to reciprocate up and down, and the rotating roller 6 is driven to move through the pinion 8 when the meshing rack 9 moves;
when the rotating roller 6 rotates, the clamping belt 7 is driven to move together, the clamping belt 7 is driven to move repeatedly, and the contact position of the high-voltage insulator 16 and the clamping belt 7 is adjusted repeatedly;
and fifthly, taking the disc seat 3 out of the tank body 1, and dismantling the washed high-voltage insulator 16.
The above description is only of the preferred embodiments of the present utility model; the scope of the utility model is not limited in this respect. Any person skilled in the art, within the technical scope of the present disclosure, may apply to the present utility model, and the technical solution and the improvement thereof are all covered by the protection scope of the present utility model.

Claims (9)

1. The utility model provides a cleaning machine for high voltage insulator, includes a jar body (1), its characterized in that: the tank body (1) is of a hollow structure with an opening at the upper side, a transmission mechanism is arranged in the middle of the lower part of the tank body (1), and an insulator clamping mechanism is assembled in the tank body (1) from the driving part of the transmission mechanism;
the insulator clamping mechanism comprises a disc seat (3) assembled on the upper side of the driving part, a plurality of annular-array clamping cavities (4) are formed in the edge position of the disc seat (3), two clamping plates (5) are connected in a sliding manner in the clamping cavities (4), and an elastic component for providing kinetic energy for the clamping plates (5) is further arranged on the disc seat (3);
two clamping plates (5) are provided with clamping parts, adjusting parts and driving parts on one sides close to each other, the clamping parts are used for clamping high-voltage insulators (16), the adjusting parts are used for adjusting the positions of the high-voltage insulators (16) and the clamping parts in clamping contact, and the driving parts are used for providing kinetic energy for the adjusting parts.
2. A washer for a high voltage insulator as claimed in claim 1, wherein: the clamping part comprises two rotating rollers (6) rotatably connected to one side of the clamping plate (5), and clamping belts (7) are arranged on the outer sides of the two rotating rollers (6).
3. A washer for high voltage insulators as in claim 2 wherein: the adjusting part comprises a pinion (8), a meshing rack (9) and a rotating rod (12), the pinion (8) is assembled on the rotating roller (6), the meshing rack (9) is vertically and slidably connected on the clamping plate (5), the pinion (8) is in meshing connection with the meshing rack (9), a pushing rail (10) horizontally arranged is fixedly connected to the lower part of the meshing rack (9), the rotating rod (12) is rotationally connected to the lower part of the clamping plate (5), a rotating plate (13) is fixedly connected to the rotating rod (12), one end of the rotating plate (13) far away from the rotating rod (12) is fixedly connected with a driving rod (14), and the driving rod (14) is slidably connected to the inside of the pushing rail (10).
4. A washer for a high voltage insulator according to claim 3, wherein: the driving part comprises a lower frame (17) fixedly connected inside the tank body (1) and large gears (11) respectively fixedly connected to the two rotating rods (12), two meshing gear rings (18) are fixedly connected to the upper side of the lower frame (17), and the two meshing gear rings (18) are respectively meshed with the two large gears (11).
5. A washer for a high voltage insulator as claimed in claim 1, wherein: the transmission mechanism comprises a transmission motor (24) fixedly connected to the middle position of the lower side of the tank body (1), a rotating disc (25) is fixedly connected to the output end of the transmission motor (24) and extends to the inner part of the tank body (1), a plug rod (26) is fixedly connected to the edge position of the upper side of the rotating disc (25), a jack (27) is formed in the disc seat (3), and the plug rod (26) is inserted into the jack (27).
6. A washer for high voltage insulators as in claim 5 wherein: the top of inserted link (26) is the hemisphere, a plurality of guide cavities (28) that are opposite with a plurality of jack (27) axle center respectively are seted up to the downside of disc seat (3) and be located the downside of a plurality of jack (27), guide cavity (28) are the round platform shape cavity that increases from last to lower size gradually.
7. A washer for a high voltage insulator as claimed in claim 1, wherein: the elastic component comprises an elastic adjusting component fixedly connected to the upper side of the disc seat (3), and a return spring (22) is arranged between the elastic adjusting component and the clamping plate (5).
8. A washer for high voltage insulators as in claim 7 wherein: the elastic adjusting assembly comprises a fixed plate (19) fixedly connected to the upper side of the disc seat (3), a threaded rod (21) is rotatably connected to the fixed plate (19), a movable plate (20) propped against one end of a return spring (22) is connected to the outer side of the threaded rod (21) in a threaded manner, and the movable plate (20) is slidably connected to the upper side of the disc seat (3).
9. A washer for high voltage insulators as in claim 8 wherein: the axle centers of the two threaded rods (21) are fixedly connected with a transmission rod (23), and the threads of the two threaded rods (21) are arranged in opposite directions.
CN202321314601.0U 2023-05-29 2023-05-29 Cleaning machine for high-voltage insulator Active CN219683414U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321314601.0U CN219683414U (en) 2023-05-29 2023-05-29 Cleaning machine for high-voltage insulator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321314601.0U CN219683414U (en) 2023-05-29 2023-05-29 Cleaning machine for high-voltage insulator

Publications (1)

Publication Number Publication Date
CN219683414U true CN219683414U (en) 2023-09-15

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ID=87964651

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321314601.0U Active CN219683414U (en) 2023-05-29 2023-05-29 Cleaning machine for high-voltage insulator

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118060150A (en) * 2024-04-18 2024-05-24 江苏凯龙宝顿动力科技有限公司 Take wire circuit board rubber coating frock

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118060150A (en) * 2024-04-18 2024-05-24 江苏凯龙宝顿动力科技有限公司 Take wire circuit board rubber coating frock

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