Transformer substation's composite post insulator cleaning device
Technical Field
The utility model relates to a filth field of cleaing away of electric power industry transformer substation especially relates to a compound post insulator cleaning device of transformer substation.
Background
The post type composite insulator has the advantages of good hydrophobicity, ageing resistance, electric leakage tracking resistance, electric corrosion damage resistance, light weight, convenience in installation and maintenance, high compressive strength and the like. However, when the transformer substation works for a long time, the transformer substation can be polluted, so that the insulation strength is reduced, and the safety risk is increased, so that the regular cleaning and decontamination are necessary maintenance items of the insulation support.
At present, a power failure maintenance mode is mainly adopted for cleaning up dirt for a composite post insulator by a transformer substation, power needs to be cut for 1-2 times every year, several weeks are spent each time, manpower and material resources are greatly consumed, labor intensity of personnel operation is high, and the cleaning period is long.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a compound post insulator cleaning device of transformer substation to solve above-mentioned problem.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a cleaning device for a composite post insulator of a transformer substation comprises an arc guide rail assembly, a support plate mounting seat cover plate, a cylinder pull rod assembly, a left support plate assembly, a right support plate assembly, a rotary driving assembly and a cleaning brush, wherein the arc guide rail assembly is connected with the support plate mounting seat, the support plate mounting seat cover plate is mounted on the support plate mounting seat, two ends of the cylinder pull rod assembly are respectively hinged with the left support plate assembly and the right support plate assembly, two ends of the cylinder pull rod assembly can relatively extend out or retract, the structure of the right support plate assembly is the same as that of the left support plate assembly, the left support plate assembly and the right support plate assembly are symmetrically arranged and are mounted on the support plate mounting seat through rotating pin shafts and can rotate around the rotating pin shafts, and the left support plate assembly and the right support plate assembly are respectively provided with gears which are meshed with each other by taking the rotating pin shafts as centers, make left backup pad subassembly, right backup pad subassembly can be in step and open or closed like the scissors, and the gyration drive assembly is installed and is close to the guide rail side on the backup pad mount pad, cleans the brush and installs in left backup pad subassembly and right backup pad subassembly bottom.
Preferably, the circular arc guide rail assembly comprises a guide rail mounting plate, a circular arc guide rail, a sliding block, a mounting bracket, a stop block and a sensor, the circular arc guide rail, the sliding block, the stop block and the sensor are mounted on the guide rail mounting plate, an inner gear is arranged on the guide rail mounting plate and fixed on the mounting bracket, the circular arc guide rail is mounted on the guide rail mounting plate, the sliding block is mounted on the circular arc guide rail and can rotate along the circular arc guide rail, a mounting hole position is formed in the mounting bracket and used for being connected with the vertical lifting device, and the support plate mounting seat is fixedly connected with the two sliding blocks.
Preferably, the rotary driving assembly comprises a driving gear, a driving gear box cover plate, a driving gear box, a power device and a bearing, wherein the driving gear is installed in the driving gear box, the bearing is installed at the two ends of the driving gear in the gear box formed by the driving gear box cover plate, the power device is fixed on the driving gear box through screws, meanwhile, the output shaft of the power device and the driving gear are connected through keys, the driving gear can be driven to rotate, the rotary driving assembly is installed on a support plate installation seat through installation hole positions on the driving gear box through screws, the rotary driving assembly is close to the guide rail side, and the driving gear is meshed with an inner gear on a guide rail installation plate in the arc guide rail assembly.
Preferably, the left support plate assembly comprises a pull rod shaft, an upper left support plate, a lower left support plate, a power device, a main shaft, a connecting shaft, a nozzle mounting assembly, a bearing, an upper bearing seat, a lower bearing seat, a steel ball locking sleeve and steel balls, the upper left support plate and the lower left support plate are fixedly connected through a plurality of connecting shafts one above the other, the end part of the upper left support plate is provided with the pull rod shaft, the upper bearing seat and the lower bearing seat are respectively and fixedly mounted on the upper left support plate and the lower left support plate, the upper bearing seat and the lower bearing seat are respectively provided with the bearing, the main shaft is mounted between the upper bearing seat and the lower bearing seat through the bearing and can rotate, the power device is mounted on the upper bearing seat through screws and is in key connection with the main shaft through the bearing so as to drive the main shaft to rotate, the steel balls are mounted in radial mounting holes at the tail end of the main shaft, the steel ball locking sleeve is also mounted at the tail end of the main shaft and prevents the steel balls from falling off, the steel ball locking sleeve can move axially along the main shaft and reset through a spring, the nozzle mounting assembly is fixedly mounted on the left lower supporting plate through a screw, and a nozzle is arranged on the nozzle mounting assembly.
Preferably, clean the brush and include brush axle, brush upper mounting panel, brush lower mounting panel, brush wheel hub, brush planting hair, the brush is planted hair and is planted on brush wheel hub, mounting panel and brush lower mounting panel are installed at brush wheel hub both ends on the brush, the brush axle is by mounting panel and brush lower mounting panel card on the brush in the centre and prevent the circumferencial rotation through the hexagon, the epaxial steel ball draw-in groove that is provided with of brush simultaneously, clean the brush and pass through brush axle and left supporting plate subassembly, the main shaft in the right supporting plate subassembly is connected, the brush axle prevents the ascending rotation of circumferencial direction through the hexagon with the main shaft, prevent axial displacement through steel ball locking steel ball draw-in groove.
Preferably, the nozzle is a conical atomizing nozzle.
Preferably, the power device may be a pneumatic motor or a waterproof electric motor.
Preferably, the sensors are diffuse reflection photoelectric sensors, are arranged at the left and right limit positions and the middle position, and are responsible for positioning of the left and right limit positions and centering during revolution.
Compared with the prior art, the utility model has the advantages that: the utility model provides a compound post insulator cleaning device of transformer substation, a plurality of brushes that clean of equipartition on the circumferencial direction, it can be scissors form and open and the closure to clean the brush about, conveniently get into, leave and accord with post insulator, but clean brush rotation and revolution, it softens filthy to assist the nozzle blowout medicament simultaneously, the filthy after the blowout clear water washes the cleaning, can realize that the mechanization of compound post insulator of transformer substation cleans, wash, realize the high-efficient cleanness to compound post insulator, improve the filthy cleaning efficiency to transformer substation's insulator, reduce manual work intensity, reduce the filthy clearance cycle of single, it is long when reducing the transformer substation and having a power failure, there are great economic benefits and social value.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the present invention showing an open state of the opening;
FIG. 3 is a schematic structural view of the arc guide assembly of FIG. 1;
FIG. 4 is a cross-sectional view of the swing drive assembly of FIG. 1;
FIG. 5 is a schematic structural view of the left brace plate assembly of FIG. 1;
FIG. 6 is a schematic cross-sectional view of the cleaning brush of FIG. 1;
fig. 7 is a schematic operation diagram of the present invention;
wherein: 1. the device comprises an arc guide rail component, 2, a support plate mounting seat, 3, a support plate mounting seat cover plate, 4, a cylinder pull rod component, 5, a left support plate component, 6, a right support plate component, 7, a rotary driving component, 8, a cleaning brush, 9, a rotary pin shaft, 10, a composite post insulator, 11, a guide rail mounting plate, 12, an arc guide rail, 13, a sliding block, 14, a mounting bracket, 15, a stop block, 16, a sensor, 501, a pull rod shaft, 502, a left upper support plate, 503, a left lower support plate, 504, a power device, 505, a main shaft, 506, a connecting shaft, 507, a nozzle mounting component, 50701, a nozzle, 508, a bearing, 509, an upper bearing seat, 510, a lower bearing seat, 511, a steel ball locking sleeve, 512, a steel ball, 71, a driving gear, 72, a driving gear box cover plate, 73, a driving gear box, 74, a power device, 75, a bearing, 81, a brush shaft, 82. the brush is arranged on the upper mounting plate 83, the lower mounting plate 84, the brush hub 85 and the brush are planted with bristles.
Detailed Description
The invention will be further explained with reference to the drawings and the specific embodiments.
As shown in fig. 1-7, a transformer substation composite post insulator cleaning device comprises an arc guide rail assembly 1, a support plate mounting seat 2, a support plate mounting seat cover plate 3, a cylinder pull rod assembly 4, a left support plate assembly 5, a right support plate assembly 6, a rotary driving assembly 7 and a cleaning brush 8, wherein the arc guide rail assembly 1 is connected with the support plate mounting seat 2, the support plate mounting seat cover plate 3 is mounted on the support plate mounting seat 2, two ends of the cylinder pull rod assembly 4 are respectively hinged with the left support plate assembly 5 and the right support plate assembly 6, two ends of the cylinder pull rod assembly 4 can be relatively extended or retracted, the structure of the right support plate assembly 6 is the same as that of the left support plate assembly 5, the left support plate assembly 5 and the right support plate assembly 6 are symmetrically arranged and mounted on the support plate mounting seat 2 through a rotary pin shaft 9 and can rotate around the rotary pin shaft 9, and simultaneously the left support plate assembly, The right supporting plate component is respectively provided with gears which are meshed with each other by taking the rotating pin shaft as the center, so that the left supporting plate component and the right supporting plate component can be synchronously opened or closed in a scissor shape, the rotary driving component 7 is installed on the supporting plate installation seat 2 and is close to the guide rail side, and the sweeping brush 8 is installed at the bottoms of the left supporting plate component 5 and the right supporting plate component 6.
The circular arc guide rail assembly 1 comprises a guide rail mounting plate 11, a circular arc guide rail 12, a sliding block 13, a mounting bracket 14, a stop block 15 and a sensor 16, the circular arc guide rail 12, the sliding block 13, the stop block 15 and the sensor 16 are mounted on the guide rail mounting plate 11, an internal gear is arranged on the guide rail mounting plate and fixed on the mounting bracket, the circular arc guide rail 12 is mounted on the guide rail mounting plate 11, the sliding block 13 is mounted on the circular arc guide rail 12 and can rotate along the circular arc guide rail 12, a mounting hole position is arranged on the mounting bracket 14 and used for being connected with a vertical lifting device, and a support plate mounting seat 2 is fixedly connected with the two sliding blocks 13.
The rotary driving assembly 7 comprises a driving gear 71, a driving gear box cover plate 72, a driving gear box 73, a power device 74 and bearings 75, the driving gear 71 is installed in the driving gear box 73, the bearings 75 are installed at two ends of the driving gear 71 in the gear box formed by the driving gear box cover plate 72, the power device 74 is fixed on the driving gear box 73 through screws, meanwhile, an output shaft of the power device 74 is in key connection with the driving gear 71 and can drive the driving gear 71 to rotate, the rotary driving assembly 7 is installed on the supporting plate installation seat 2 through installation hole positions on the driving gear box 73 through screws and is close to the guide rail side, and the driving gear 71 is meshed with an internal gear on the guide rail installation plate in the arc guide rail assembly 1.
The left supporting plate component 5 comprises a pull rod shaft 501, an upper left supporting plate 502, a lower left supporting plate 503, a power device 504, a main shaft 505, a connecting shaft 506, a nozzle mounting component 507, a bearing 508, an upper bearing seat 509, a lower bearing seat 510, a steel ball locking sleeve 511 and a steel ball 512, wherein the upper left supporting plate 502 and the lower left supporting plate 503 are fixedly connected one above the other through a plurality of connecting shafts 506, the end part of the upper left supporting plate 502 is provided with the pull rod shaft 501, the upper bearing seat 509 and the lower bearing seat 510 are respectively and fixedly mounted on the upper left supporting plate 502 and the lower left supporting plate 503, meanwhile, the upper bearing seat 509 and the lower bearing seat 510 are respectively and fixedly mounted with the bearing 508, the main shaft 505 is mounted between the upper bearing seat 509 and the lower bearing seat 510 through the bearing 508 and can rotate, the power device 504 is mounted on the upper bearing seat 509 through a screw and is connected with the main shaft 505 through a key, the key can drive the main shaft 505 to rotate, the steel ball 512 is mounted in a radial mounting hole position at the tail end of the main shaft 505, the steel ball locking sleeve 511 is also arranged at the tail end of the main shaft 505 and prevents the steel balls from falling off, the steel ball locking sleeve 511 can move axially along the main shaft 505 and is reset through a spring, the nozzle mounting component 507 is fixedly arranged on the left lower supporting plate 503 through a screw, and the nozzle mounting component 507 is provided with a nozzle 50701.
The upper left support plate 502 and the upper right support plate 602 are completely symmetrical, so that the left support plate assembly 5 and the right support plate assembly 6 can be opened or closed in a scissor shape under the action of the cylinder pull rod assembly 4, the device is convenient to be sleeved in and out of the composite post insulator 10, and the left support plate assembly 5 and the right support plate assembly 6 are concentric and concentric with the center of the arc guide rail 12 when the device is completely closed.
Cleaning brush 8 and including brush axle 81, mounting panel 82 on the brush, mounting panel 83 under the brush, brush wheel hub 84, the brush plants hair 85 and plants on brush wheel hub 84, mounting panel 82 and brush are installed at brush wheel hub 84 both ends down on the brush, brush axle 81 is by mounting panel 82 and brush down mounting panel 83 card prevent the circumferencial rotation in the centre and through the hexagon on the brush, the epaxial steel ball draw-in groove that is provided with of brush simultaneously, clean brush 8 and pass through brush axle 81 and left support board subassembly 5, main shaft in the right branch fagging subassembly 6 is connected, brush axle 81 prevents the ascending rotation of circumferencial direction with the main shaft through the hexagon, prevent axial displacement through steel ball 512 locking steel ball draw-in groove.
Because the steel ball locking sleeve 511 is provided with an inclined surface and a cylindrical surface, the steel ball locking sleeve 511 is pushed upwards and the brush shaft 81 is pulled downwards, the steel ball 512 can be separated from the cylindrical surface of the steel ball locking sleeve 511 and move outwards to the inclined surface, the steel ball 512 can not lock the brush shaft 81, otherwise, the steel ball locking sleeve 511 is pushed upwards and the brush shaft 81 is pushed upwards to the position, the steel ball locking sleeve 511 is released, the steel ball locking sleeve 511 is reset under the action of a spring, the steel ball is pushed into a steel ball clamping groove on the brush shaft 81 through the inclined surface, meanwhile, the cylindrical surface on the steel ball locking sleeve 511 is contacted with the steel ball 512, the steel ball 512 can not be separated, and the brush shaft 81 can be locked, so that the cleaning brush 8 can be quickly disassembled and replaced.
The nozzle 50701 is a conical atomizing nozzle. The power device may be a pneumatic motor or a waterproof electric motor. The sensor 16 is a diffuse reflection photoelectric sensor, is arranged at the left and right limit positions and the middle position, and is responsible for the positioning of the left and right limit and centering during revolution.
During operation, the mounting bracket 14 in the arc guide rail assembly 1 is connected with the vertical lifting device, firstly the system resets the support plate mounting seat 2 at the middle position through the middle sensor 16, the left support plate assembly 5 and the right support plate assembly 6 are opened in a scissor shape under the action of the cylinder pull rod assembly 4, then the device is sent to a proper position, namely the center of the arc guide rail 12 is close to the center of the composite post insulator, then the scissor-shaped openings of the left support plate assembly 5 and the right support plate assembly 6 are closed to form the same circumference through the cylinder pull rod assembly 4, then the nozzle 50701 sprays the medicament to soften the dirt, next, the power devices 504 and 604 in the left support plate assembly 5 and the right support plate assembly 6 are started to rotate the cleaning brush 8, meanwhile, the nozzle 50701 starts to spray clear water, and the power device 74 in the rotary driving assembly 7 is synchronously started, namely, the support plate mounting seat 2 and the left support plate assembly 5, the right support plate assembly 6 mounted on the support plate assembly are driven to rotate, The right supporting plate assembly 6 rotates along the arc guide rail 12, the cleaning brushes 8 arranged on the left supporting plate assembly 5 and the right supporting plate assembly 6 realize revolution, when the cleaning brushes 8 rotate leftwards to be close to a left limit position, the sensor 16 arranged on the arc guide rail assembly 1 detects that the sliding block 12 is close to the limit position, the system immediately stops the power device 74 in the rotary driving assembly 7 and starts to rotate reversely to move rightwards, and when the cleaning brushes 8 move rightwards to the right limit position, the power device 74 in the rotary driving assembly 7 stops and starts to rotate reversely to the left, so that a plurality of times of back and forth movement are repeated, after cleaning, the system controls the supporting plate mounting seat 2 and the left supporting plate assembly 5 and the right supporting plate assembly 6 arranged on the supporting plate mounting seat to return to the middle positions through the sensor 16, and then cleaning is finished by using the insulator skirt at the position; the left supporting plate assembly 5 and the right supporting plate assembly 6 are opened in a scissor shape under the action of the air cylinder pull rod assembly 4, the lifting device integrally moves the device to the next cleaning position, and the insulator skirt at the other position is cleaned by repeating the steps; the above steps are repeated to complete the cleaning of the whole composite post insulator 10.
Use the utility model provides a during compound post insulator cleaning device of transformer substation, because a plurality of brushes that clean of equipartition on the circumferencial direction, it can be scissors form and open and closed to clean the brush about, conveniently get into, leave and accord with post insulator, but clean brush rotation and revolution, it is filthy to assist nozzle blowout medicament to soften simultaneously, the filthy after the blowout clear water is washed, can realize that the mechanization of compound post insulator of transformer substation cleans, wash, realize the high-efficient cleanness to compound post insulator, improve the filthy clean efficiency to transformer substation's insulator, reduce manual work intensity, reduce the filthy clearance cycle of single, it is long when reducing the transformer substation's power failure, there are great economic benefits and social value.
It is obvious that the embodiments described above are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.