CN212724865U - Porcelain insulator mucilage binding flash belt cleaning device - Google Patents
Porcelain insulator mucilage binding flash belt cleaning device Download PDFInfo
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- CN212724865U CN212724865U CN202021408949.2U CN202021408949U CN212724865U CN 212724865 U CN212724865 U CN 212724865U CN 202021408949 U CN202021408949 U CN 202021408949U CN 212724865 U CN212724865 U CN 212724865U
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Abstract
The utility model discloses a porcelain insulator mucilage binding flash belt cleaning device, it includes that the upper end is equipped with the frame of flange, in the frame, the lower part is provided with servo motor respectively, circulation water purification case, be provided with in the flange with annular groove post sliding fit's workstation, be provided with the basin between flange and the workstation, annular interval is provided with the filter mesh hole in the basin, workstation upper end middle part is provided with drive gear, drive gear passes through the transmission shaft and links to each other with servo motor, drive gear outside annular interval is provided with and rotates the seat with drive gear meshed's centre gripping, annular interval is provided with a plurality of centre gripping tongs on the centre gripping rotates the seat, product entry position, preliminary treatment work position, flushing work position, dewatering work position, product export position have set gradually along the anticlockwise on the flange. This real novel insulator cleaning work that makes can the multistation go on simultaneously, has improved the cleaning performance, has reduced the cost of labor, has guaranteed the electrical property of porcelain insulator product.
Description
Technical Field
The utility model relates to a porcelain insulator makes technical field, in particular to porcelain insulator mucilage binding flash belt cleaning device.
Background
Porcelain insulators are devices that are mounted between conductors of different potentials or between a conductor and a ground potential member and are able to withstand the effects of voltage and mechanical stress. The insulating control is a special insulating control and can play an important role in an overhead transmission line. The porcelain insulator is mainly used for telegraph poles in the early years, one end of the porcelain insulator which is slowly developed on a high-voltage wire connecting tower is hung with a plurality of disc-shaped insulators, the creepage distance is increased, the porcelain insulator cannot be out of work due to various electromechanical stresses caused by changes of environment and electric load conditions, otherwise, the porcelain insulator cannot play a great role, and the use and the service life of the whole line can be damaged. The cementing process is one of the key processes in the manufacture of the porcelain insulator, and the cementing process is an assembly production technology for filling gaps between the porcelain piece and the metal accessories by using the gelling or solidification characteristics of the adhesive, and connecting and forming products with mechanical and electrical characteristics meeting the use requirements. The phenomenon often can appear spilling over after mucilage binding and maintenance process in the adhesive, and the adhesive can bond on the surface of porcelain insulator, and in addition, dirt such as dust in the air also can deposit on the full skirt surface of porcelain insulator in the manufacturing process, if not abluent, can influence the electric property of porcelain insulator, and present manual cleaning mode is not only wasted time and energy, hardly reaches ideal cleaning performance moreover.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to above-mentioned not enough of porcelain insulator washing existence among the prior art, provide a rational in infrastructure, convenient operation, the porcelain insulator mucilage binding flash belt cleaning device that the cleaning performance is good, save the cost of labor.
The utility model provides an above-mentioned technical problem's technical scheme as follows: a porcelain insulator cementing flash cleaning device comprises a frame, wherein a flange is arranged at the upper end of the frame, a servo motor and a circulating water purification tank are respectively arranged at the upper part and the lower part in the frame, a workbench in sliding fit with an annular groove column is arranged in the flange, a water tank is arranged between the flange and the workbench, filter meshes are arranged at annular intervals in the water tank, a transmission gear is arranged in the middle of the upper end of the workbench and is connected with the servo motor through a transmission shaft, a clamping rotating seat meshed with the transmission gear is arranged at the outer side of the transmission gear at annular intervals, a plurality of clamping grippers are arranged on the clamping rotating seat at annular intervals, a product inlet position, a pretreatment working position, a flushing working position, a dewatering working position and a product outlet position are sequentially arranged on the flange along the anticlockwise direction, the pretreatment working position comprises a chemical treatment agent nozzle, and the chemical treatment agent nozzle is, the washing station comprises a water purifying nozzle, the water purifying nozzle is connected with a circulating water tank through a pipeline and a circulating water pump, the dewatering station comprises a support rack, a rotary drum is coupled on the support rack and connected with a rotating motor, and a plurality of rows of water absorbing brushes are arranged on the outer side of the rotary drum at annular intervals.
Further, the centre gripping tongs is including setting up the pivot seat on the centre gripping rotates the seat top edge, swing joint the supporting rod on the pivot seat, sliding cavity sliding fit in the supporting rod has the sawtooth jack catch, is provided with the fastening screw who runs through centre gripping pipe and sawtooth jack catch on the sawtooth jack catch.
Further, the cross section of the sawtooth jaw is L-shaped.
The utility model has the advantages that: compared with the prior art, the return type workbench is arranged, so that insulator cleaning work can be carried out at multiple stations at the same time; the working positions, the revolving worktable and the autorotation clamping rotating seats which are arranged in sequence anticlockwise improve the cleaning effect, reduce the labor cost and ensure the electrical performance of the porcelain insulator product.
Drawings
Fig. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of the cross-sectional structure A-A of FIG. 1;
FIG. 3 is an enlarged schematic view of the transmission gear of the present invention engaged with the clamping rotary seat;
fig. 4 is an enlarged view of the structure of the section B-B of fig. 3.
In the figure, 1, a frame 2, a transmission gear 3, a clamping rotating seat 4, a porcelain insulator 5, a chemical treatment agent storage box 6, a filter mesh 7, a pipeline 8, a water purifying nozzle 9, a transmission shaft 10, a rotating motor 11, a water absorbing brush 12, a support rack 13, a flange 14, a rotary drum 15, a water tank 16, a workbench 17, a circulating water pump 18, a clamping hand grip 19, a rotary shaft 20, a servo motor 21, a support plate 22, an annular groove column 23, a circulating water purifying box 24, a sawtooth jaw 25, a clamping rod 26, a rotary shaft seat 27, a pulley 28, a fastening screw 29, a sliding cavity 30 and a chemical treatment agent nozzle.
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be described in further detail below with reference to specific embodiments according to the accompanying drawings.
As shown in the figure, the porcelain insulator cementing flash cleaning device comprises a frame 1, the upper end of which is provided with a flange 13, the upper part and the lower part in the frame are respectively provided with a servo motor 20 and a circulating water purification tank 23, the flange is internally provided with a workbench 16 which is in sliding fit with an annular groove column 22, a water tank 15 is arranged between the flange and the workbench, the annular interval in the water tank is provided with filter mesh holes 6, the servo motor can be used for waterproof treatment, the servo motor is supported by a support plate 21, gaps are reserved between the support plate and the front and the rear sides of the frame so that water passing through the filter mesh holes can rapidly flow into the circulating water tank, the middle part of the upper end of the workbench is provided with a transmission gear 2, the transmission gear is connected with the servo motor through a transmission shaft 9 fixed in the workbench, the transmission shaft is sleeved in a bearing (the bearing is, the clamping rotating seat is movably arranged on the workbench through a rotating shaft 19, a plurality of clamping grippers 18 are arranged on the clamping rotating seat at intervals in an annular manner, each clamping gripper comprises a rotating shaft seat 26 arranged on the edge of the top of the clamping rotating seat and a clamping rod 25 movably connected to the rotating shaft seat, a sawtooth jaw 24 (a pulley 27 is arranged on the inner side of the sliding cavity in order to move the sawtooth jaw) is in sliding fit in a sliding cavity 29 in the clamping rod, the section of the sawtooth jaw is L-shaped, a fastening screw 28 penetrating through the clamping rod and capable of abutting against the side face of the sawtooth jaw is arranged on the clamping rod, a product inlet position, a pretreatment working position, a flushing working position, a dewatering working position and a product outlet position (comprising at least one flushing working position and dewatering working position, and the product inlet position and the product outlet position are arranged at corresponding positions shown by arrows in figure 1) are sequentially arranged on the flange along the, the pretreatment work position includes chemical treatment agent nozzle 6, chemical treatment agent nozzle 30 passes through pipeline 7 and links to each other with chemical treatment agent storage box 5, it includes water purification nozzle 8 to wash the work position, water purification nozzle passes through the pipeline and links to each other with circulation water purification case 23 with circulating water pump 17, dewatering work position includes support rack 12, the hub connection has rotary drum 14 on the support rack, and the rotary drum is connected with rotation motor 10, rotary drum outside annular interval is provided with a plurality of rows of brush 11 that absorbs water.
When in use, the clamping claw 18 of one of the clamping rotating seats 3 of each working position is rotated outwards, the porcelain insulators 4 are sequentially placed in the clamping rotating seats, then the clamping claw is rotated inwards, the sawtooth claws 24 on the sliding clamping claw move to positions where the sawtooth claws are propped against the porcelain insulators and are fixed by rotating the fastening screw 28 in the sliding cavity 29, the power supply is started to start working, when the clamping rotating seats rotate to a pretreatment working position, the chemical treatment agent nozzle 30 sprays chemical treatment agents to the surfaces of the porcelain insulators for pretreatment to soften adhesive and dirt, then the ceramic insulators are rotated to a washing working position, the water purifying nozzle 8 sprays purified water to the surfaces of the porcelain insulators for washing the adhesive and the dirt, the washed water is filtered from the filter meshes 6 and then enters the circulating water purifying tank 23, then enters the water purifying nozzle through the circulating water pump 17 and the pipeline 7 for recycling, and when the ceramic insulators are rotated to a water removing working position, the rotating motor 10 drives the rotating drum 14 to rotate, the rotating direction of the rotating drum is opposite to that of the clamping rotating seat, the water absorption hairbrush 11 removes water stains and residual attachments on the surface of the porcelain insulator and finally rotates to a product outlet position, the sawtooth clamping jaws are loosened by rotating the fastening screw rod, the porcelain insulator is taken out of the clamping rotating seat and sequentially and circularly cleaned, and the controller, the time relay, the travel switch and the like of the electrical control part belong to the conventional technology in the field and are not detailed herein.
The above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the specific embodiments, it should be understood by those skilled in the art that the technical solutions of the present invention can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the scope of the claims of the present invention.
Claims (3)
1. The utility model provides a porcelain insulator mucilage binding flash belt cleaning device which characterized in that: the device comprises a frame (1) with a flange (13) at the upper end, a servo motor (20) and a circulating water purification tank (23) are respectively arranged at the upper and lower parts in the frame, a workbench (16) which is in sliding fit with an annular groove column (22) is arranged in the flange, a water tank (15) is arranged between the flange and the workbench, filter meshes (6) are arranged at annular intervals in the water tank, a transmission gear (2) is arranged in the middle of the upper end of the workbench and is connected with the servo motor through a transmission shaft (9) fixed in the workbench, clamping rotating seats (3) meshed with the transmission gear are arranged at annular intervals outside the transmission gear, a plurality of clamping grippers (18) are arranged at annular intervals on the clamping rotating seats, a product inlet position, a pretreatment working position, a flushing working position, a dewatering working position and a product outlet position are sequentially arranged on the flange along the anticlockwise direction, the pretreatment working, the chemical treatment agent nozzle passes through pipeline (7) and links to each other with chemical treatment agent storage box (5), it includes water purification nozzle (8) to wash the work position, water purification nozzle passes through pipeline (7) and links to each other with circulation water purification case (23) with circulating water pump (17), dewatering work position includes support rack (12), the coupling has rotary drum (14) on the support rack, and the rotary drum is connected with rotation motor (10), rotary drum outside annular interval is provided with a plurality of rows brush (11) of absorbing water.
2. The porcelain insulator cementing flash cleaning device according to claim 1, characterized in that: the clamping hand grab (18) comprises a rotating shaft seat (26) arranged on the edge of the top of the clamping rotating seat (3) and a clamping rod (25) movably connected onto the rotating shaft seat, a sawtooth clamping jaw (24) is matched in a sliding cavity (29) in the clamping rod in a sliding mode, and a fastening screw (28) penetrating through the clamping rod and the sawtooth clamping jaw is arranged on the sawtooth clamping jaw.
3. The porcelain insulator cementing flash cleaning device according to claim 2, characterized in that: the section of the sawtooth jaw (24) is L-shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021408949.2U CN212724865U (en) | 2020-07-17 | 2020-07-17 | Porcelain insulator mucilage binding flash belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021408949.2U CN212724865U (en) | 2020-07-17 | 2020-07-17 | Porcelain insulator mucilage binding flash belt cleaning device |
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| Publication Number | Publication Date |
|---|---|
| CN212724865U true CN212724865U (en) | 2021-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021408949.2U Active CN212724865U (en) | 2020-07-17 | 2020-07-17 | Porcelain insulator mucilage binding flash belt cleaning device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113327731A (en) * | 2021-05-27 | 2021-08-31 | 三瑞科技(江西)有限公司 | Cementing device and method for glass insulator |
| CN114700306A (en) * | 2022-04-02 | 2022-07-05 | 南通东西洗轮机机械有限公司 | Washing unit is used in automobile parts processing |
-
2020
- 2020-07-17 CN CN202021408949.2U patent/CN212724865U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113327731A (en) * | 2021-05-27 | 2021-08-31 | 三瑞科技(江西)有限公司 | Cementing device and method for glass insulator |
| CN114700306A (en) * | 2022-04-02 | 2022-07-05 | 南通东西洗轮机机械有限公司 | Washing unit is used in automobile parts processing |
| CN114700306B (en) * | 2022-04-02 | 2022-12-16 | 南通东西洗轮机机械有限公司 | Washing unit is used in automobile parts processing |
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