CN113058922A - Automatic cleaning device for insulator - Google Patents
Automatic cleaning device for insulator Download PDFInfo
- Publication number
- CN113058922A CN113058922A CN202110366844.8A CN202110366844A CN113058922A CN 113058922 A CN113058922 A CN 113058922A CN 202110366844 A CN202110366844 A CN 202110366844A CN 113058922 A CN113058922 A CN 113058922A
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- CN
- China
- Prior art keywords
- cleaning device
- end cover
- layer
- snap ring
- insulators
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/044—Cleaning involving contact with liquid using agitated containers in which the liquid and articles or material are placed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
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- Insulators (AREA)
Abstract
The invention discloses an automatic insulator cleaning device which comprises a cleaning barrel, a base and an end cover, wherein a fixing mechanism is arranged inside the cleaning barrel, the fixing mechanism comprises a shaft rod, the shaft rod is movably connected with the end cover, a plurality of sleeves are arranged on the outer side of the shaft rod, supporting rods are fixedly arranged on the outer peripheral surfaces of the sleeves, snap rings are fixedly arranged at the tops of the supporting rods, and bolts are arranged on the side surfaces of the sleeves. According to the cleaning device, the insulators are fixed by matching the snap ring on the first layer with the snap ring on the second layer, the snap ring on the second layer is matched with the snap ring on the third layer to fix the insulators, the snap ring on the third layer is matched with the snap ring on the fourth layer to fix the insulators, the snap ring on the fourth layer is matched with the snap ring on the fifth layer to fix the insulators, the snap ring on the fifth layer is matched with the snap ring on the sixth layer to fix the insulators, the clockwise-rotating insulators are impacted by the anticlockwise-rotating cleaning water, the cleaning device is used for fixing a plurality of insulators, collision and damage among the insulators are effectively.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to an automatic cleaning device for insulators.
Background
The insulators are devices which are arranged between conductors with different electric potentials or between the conductors and a grounding member and can bear the action of voltage and mechanical stress, the insulators are various in types and different in shapes, and although the structures and the appearances of the insulators of different types are greatly different, the insulators are composed of two parts, namely an insulating part and a connecting hardware fitting;
the insulator is a special insulating control and can play an important role in an overhead transmission line. The insulator is mainly used for telegraph poles in early years, a plurality of disc-shaped insulators are hung at one end of a high-voltage wire connecting tower which is gradually developed, the insulator is usually made of glass or ceramics and is called as an insulator for increasing creepage distance, and after the insulator is produced, a cleaning device is needed to be used for cleaning.
Chinese patent No. CN110841945A discloses a special automatic cleaning device for a bullet train insulator, which comprises a clamping seat, wherein the clamping seat is provided with a groove matched with the shape of an insulator base, a cleaning barrel is fixed on the groove, the cleaning barrel consists of a fixed semi-cylinder fixed on the groove and a movable semi-cylinder movably connected with the fixed semi-cylinder, the fixed semi-cylinder and the movable semi-cylinder respectively comprise a semi-circular shell and a semi-circular inner container positioned at the inner side of the shell, the inner container and the shell are connected through a rotatable device, a cleaning device is arranged at the inner side of the inner container, at least one power gear shaft is arranged between the inner container and the shell, the outer wall of the inner container is provided with teeth matched with a gear on the power gear shaft, and the power gear shaft is rotationally fixed on the clamping seat, the cleaning efficiency is improved.
The prior art has the following defects: when the automatic cleaning equipment cleans the insulators, the insulators are put into the cleaning tank together for cleaning, so that the cleaning effect is poor, and the insulators are easily collided and damaged in the cleaning process.
The above information disclosed in this background section is only for enhancement of understanding of the background of the disclosure and therefore it may contain information that does not constitute prior art that is already known to a person of ordinary skill in the art.
Disclosure of Invention
The invention aims to provide an automatic insulator cleaning device, which solves the problems that the existing cleaning equipment has poor effect of cleaning a plurality of insulators and easily causes damage to the insulators.
In order to achieve the above purpose, the invention provides the following technical scheme: an automatic insulator cleaning device comprises a cleaning barrel, a base and an end cover, wherein a fixing mechanism is arranged inside the cleaning barrel, the fixing mechanism comprises a shaft rod, the shaft rod is movably connected with the end cover, a plurality of sleeves are arranged on the outer side of the shaft rod, supporting rods are fixedly arranged on the outer peripheral surfaces of the sleeves, snap rings are fixedly arranged at the tops of the supporting rods, bolts are arranged on the side surfaces of the sleeves, the sleeves are detachably connected with the shaft rod through the bolts, a first motor is arranged at the center of the top of the end cover, and the shaft rod is in transmission connection with the first motor through an output shaft;
the bottom outside of wash bowl is equipped with the ring gear, just one side of ring gear is equipped with the gear, just ring gear and gear engagement, the bottom of gear is equipped with the second motor, just the gear passes through output shaft transmission with the second motor and is connected, second motor and base fixed connection.
Preferably, the cleaning cylinder is arranged at the top of the base, the bottom end of the cleaning cylinder is embedded into the base, and the cleaning cylinder is movably connected with the base through a bearing.
Preferably, the end cover is arranged at the top end of the cleaning barrel and is in lap joint with the cleaning barrel, and hanging rings are fixedly arranged on two sides of the top of the end cover.
Preferably, the number of the lifting rings is two, the two lifting rings are distributed in a central symmetry mode relative to the end cover, and the two lifting rings are fixedly welded with the end cover.
Preferably, the top end of the shaft rod penetrates through the end cover, the shaft rod is movably connected with the end cover through a bearing, the sleeve is in sliding connection with the shaft rod, and the first motor is detachably connected with the end cover through a screw.
Preferably, the supporting rods are arranged into a plurality of groups, each group of the supporting rods is four, and the four supporting rods are distributed in central symmetry about the sleeve.
Preferably, the bolt is in threaded connection with the sleeve, the end of the bolt abuts against the shaft rod, and a rotary head is fixedly arranged at the end of the bolt.
Preferably, a groove is formed in the outer side of the bottom of the cleaning barrel, the gear ring is matched with the groove, and the second motor is fixedly connected with the base through a motor frame.
Preferably, the fixed automatically controlled drain valve that is equipped with in bottom of wash bowl, the annular water drainage tank corresponding with automatically controlled drain valve position is seted up to the inboard bottom of base, the fixed drain pipe that is equipped with in one side of base, just drain pipe and annular water drainage tank turn-on connection, top one side of wash bowl switches on and is provided with the water injection pipe.
Preferably, the automatically controlled drain valve passes through the screw with the wash bowl and can dismantle and be connected, the tip of drain pipe and water injection pipe all is equipped with the upper shield, and two the upper shield respectively with drain pipe and water injection pipe threaded connection.
The invention firstly puts a plurality of insulators on the snap ring of the second layer of the shaft lever, the snap ring of the first layer is matched with the snap ring of the second layer to fix the insulators, a plurality of insulators are put in the snap ring of the third layer, the snap ring of the upper second layer is matched with the snap ring of the third layer to fix the insulators, a plurality of insulators are put in the snap ring of the fourth layer, the snap ring of the third layer is matched with the snap ring of the fourth layer to fix the insulators, the snap ring of the fourth layer is matched with the snap ring of the fifth layer to fix the insulators, the insulators are put in the snap ring of the sixth layer, the snap ring of the fifth layer is matched with the snap ring of the sixth layer to fix the insulators, the cleaning cylinder drives the cleaning water and the end cover to synchronously rotate, the snap rings drive the insulators to rotate clockwise, the cleaning water rotating anticlockwise impacts the insulators rotating insulators clockwise, the cleaning device fixes the insulators, and effectively prevents the, and the cleaning effect is good.
Drawings
Fig. 1 is a diagram illustrating the overall explosion effect of the present invention.
Fig. 2 is a schematic view of the overall structure of the present invention.
Fig. 3 is a schematic structural diagram of the fixing mechanism of the present invention.
FIG. 4 is a schematic structural view of the cleaning cylinder of the present invention.
FIG. 5 is a schematic view of the placement ring of the present invention.
Fig. 6 is a longitudinal cross-sectional view of the base of the present invention.
Description of reference numerals:
1. a cleaning cylinder; 2. a base; 3. an end cap; 4. a fixing mechanism; 5. a shaft lever; 6. a sleeve; 7. a strut; 8. a snap ring; 9. a bolt; 10. a first motor; 11. a hoisting ring; 12. a ring gear; 13. a gear; 14. a second motor; 15. an annular drainage channel; 16. a drain pipe; 17. a water injection pipe; 18. an electrically controlled drain valve.
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. .
The invention provides an automatic insulator cleaning device as shown in figures 1-6, which comprises a cleaning barrel 1, a base 2 and an end cover 3, wherein a fixing mechanism 4 is arranged inside the cleaning barrel 1, the fixing mechanism 4 comprises a shaft rod 5, the shaft rod 5 is movably connected with the end cover 3, a plurality of sleeves 6 are arranged outside the shaft rod 5, a support rod 7 is fixedly arranged on the outer peripheral surface of each sleeve 6, a snap ring 8 is fixedly arranged at the top of each support rod 7, a bolt 9 is arranged on the side surface of each sleeve 6, the sleeves 6 are detachably connected with the shaft rod 5 through the bolt 9, a first motor 10 is arranged at the center of the top of the end cover 3, the shaft rod 5 is in transmission connection with the first motor 10 through an output shaft, a gear ring 12 is arranged on the outer side of the bottom of the cleaning barrel 1, a gear 13 is arranged on one side of the gear ring 12, and the gear ring 12 is meshed, the cleaning device is characterized in that a second motor 14 is arranged at the bottom of the gear 13, the gear 13 is in transmission connection with the second motor 14 through an output shaft, the second motor 14 is fixedly connected with the base 2, the insulator is fixed through the cooperation of a snap ring on a first layer and a snap ring on a second layer, the insulator is fixed through the cooperation of the snap ring on the second layer and a snap ring on a third layer, the insulator is fixed through the cooperation of the snap ring on the third layer and a snap ring on a fourth layer, the insulator is fixed through the cooperation of the snap ring on the fourth layer and a snap ring on a fifth layer, the insulator is fixed through the cooperation of the snap ring on the fifth layer and a snap ring on a sixth layer, cleaning water rotating anticlockwise impacts the insulator rotating clockwise, the cleaning device is used;
the cleaning barrel 1 is arranged at the top of the base 2, the bottom end of the cleaning barrel 1 is embedded in the base 2, the cleaning barrel 1 is movably connected with the base 2 through a bearing, the cleaning barrel 1 is convenient to move through the arranged bearing, the end cover 3 is arranged at the top end of the cleaning barrel 1, the end cover 3 is in lap joint with the cleaning barrel 1, two lifting rings 11 are fixedly arranged on two sides of the top of the end cover 3, the two lifting rings 11 are arranged and are distributed in central symmetry with respect to the end cover 3, the two lifting rings 11 are fixedly welded with the end cover 3, a crane is convenient to use for lifting the end cover 3 through the arranged lifting rings 11, the top end of the shaft lever 5 penetrates through the end cover 3, the shaft lever 5 is movably connected with the end cover 3 through the bearing, the shaft lever 5 is convenient to move through the arranged bearing, the sleeve 6 is slidably connected with the shaft lever 5, and is convenient for, the first motor 10 is detachably connected with the end cover 3 through screws, the first motor 10 is reinforced, the support rods 7 are arranged into a plurality of groups, four support rods 7 are arranged in each group, the four support rods 7 are distributed in central symmetry relative to the sleeve 6, the bolts 9 are in threaded connection with the sleeve 6, the end portions of the bolts 9 are abutted to the shaft lever 5, the end portions of the bolts 9 are fixedly provided with rotating heads, the sleeve 6 can move on the shaft lever 5 after the bolts 9 are loosened, and the sleeve 6 is reinforced after the bolts 9 are screwed;
the bottom outer side of the cleaning barrel 1 is provided with a groove, the groove is convenient for placing the gear ring 12, the gear ring 12 is matched with the groove, the second motor 14 is fixedly connected with the base 2 through a motor frame, the motor 14 is reinforced through the arranged motor frame, the bottom of the cleaning barrel 1 is fixedly provided with an electric control drain valve 18, the inner bottom of the base 2 is provided with an annular drain groove 15 corresponding to the position of the electric control drain valve 18, one side of the base 2 is fixedly provided with a drain pipe 16, the drain pipe 16 is in conduction connection with the annular drain groove 15, one side of the top of the cleaning barrel 1 is provided with a water injection pipe 17 in a conduction manner, the electric control drain valve 18 is detachably connected with the cleaning barrel 1 through a screw, the end parts of the drain pipe 16 and the water injection pipe 17 are both provided with covers, and the two covers are respectively in threaded connection with the drain pipe 16, through the first motor 10, the second motor 14 and the automatically controlled drain valve 18 that set up all through wire and outside block terminal electric connection, after wash 1 washs and accomplishes, control automatically controlled drain valve 18 is opened, and after automatically controlled drain valve 18 opened, wash water discharged to annular water drainage tank 15 in, then discharge through drain pipe 16, wash water through the inside joining of wash 1 of wash tub of being convenient for of water injection pipe 17 that sets up.
When in use, a plurality of insulators are fixed by the fixing mechanism 4, the insulators are firstly placed on the snap ring 8 on the second layer of the shaft lever 5, after the insulators are placed, the bolt 9 is loosened, the snap ring 8 on the first layer of the shaft lever 5 is matched with the snap ring 8 on the second layer to fix the insulators by moving the sleeve 6 upwards, then the bolt 9 is screwed to fix the sleeve 6 on the second layer, the insulators are placed in the snap ring 8 on the third layer, the sleeve 6 on the third layer is moved upwards, the snap ring 8 on the second layer is matched with the snap ring 8 on the third layer to fix the insulators, the insulators are placed in the snap ring 8 on the fourth layer, the sleeve 6 on the fourth layer is moved upwards, the snap ring 8 on the third layer is matched with the snap ring 8 on the fourth layer to fix the insulators, the snap ring 8 on the fifth layer is matched with the snap ring 8 on the fifth layer to fix the insulators, and the insulators are placed in the snap ring 8 on, the sixth layer of sleeve 6 is moved upwards, so that the snap ring 8 on the fifth layer is matched with the sixth layer of snap ring 8 to fix the insulators, after the insulators are placed, the fixing structure 4 is placed in the cleaning cylinder 1, the synchronous operation of the first motor 10 and the second motor 14 is controlled, the second motor 14 drives the gear 13 to rotate clockwise, the gear 13 drives the cleaning cylinder 1 to rotate anticlockwise through the gear ring 12, the cleaning cylinder 1 drives cleaning water and the end cover 3 to rotate synchronously, the first motor 10 drives the shaft rod 5 to rotate clockwise, the shaft rod 5 drives the snap rings 8 to rotate through the sleeves 6, the snap rings 8 drive the insulators to rotate clockwise, at the moment, the clockwise rotating cleaning water impacts the clockwise rotating insulators to clean the insulators, after the cleaning is completed, the end cover 3 is lifted to take out the fixing mechanism 4, the cleaned insulators can be taken out, and the cleaning device fixes the insulators, the insulator collision damage is effectively prevented in the cleaning process, and the cleaning effect is good.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (10)
1. The utility model provides an automatic belt cleaning device of insulator, includes wash bowl (1), base (2) and end cover (3), its characterized in that: the cleaning device is characterized in that a fixing mechanism (4) is arranged inside the cleaning barrel (1), the fixing mechanism (4) comprises a shaft rod (5), the shaft rod (5) is movably connected with an end cover (3), a plurality of sleeves (6) are arranged on the outer side of the shaft rod (5), a support rod (7) is fixedly arranged on the outer peripheral surface of each sleeve (6), a snap ring (8) is fixedly arranged at the top of each support rod (7), a bolt (9) is arranged on the side surface of each sleeve (6), each sleeve (6) is detachably connected with the corresponding shaft rod (5) through the corresponding bolt (9), a first motor (10) is arranged in the center of the top of each end cover (3), and each shaft rod (5) is in transmission connection with the corresponding first motor (10) through an output shaft;
the bottom outside of wash bowl (1) is equipped with ring gear (12), just one side of ring gear (12) is equipped with gear (13), just ring gear (12) and gear (13) meshing, the bottom of gear (13) is equipped with second motor (14), just gear (13) are connected through output shaft transmission with second motor (14), second motor (14) and base (2) fixed connection.
2. The automatic insulator cleaning device according to claim 1, wherein: the cleaning barrel (1) is arranged at the top of the base (2), the bottom end of the cleaning barrel (1) is embedded into the base (2), and the cleaning barrel (1) is movably connected with the base (2) through a bearing.
3. The automatic insulator cleaning device according to claim 1, wherein: the cleaning device is characterized in that the end cover (3) is arranged at the top end of the cleaning barrel (1), the end cover (3) is in lap joint with the cleaning barrel (1), and hanging rings (11) are fixedly arranged on two sides of the top of the end cover (3).
4. The automatic insulator cleaning device according to claim 3, wherein: the lifting rings (11) are arranged to be two, the lifting rings (11) are distributed in a central symmetry mode relative to the end cover (3), and the lifting rings (11) are fixedly welded with the end cover (3).
5. The automatic insulator cleaning device according to claim 1, wherein: the top end of the shaft lever (5) penetrates through the end cover (3), the shaft lever (5) is movably connected with the end cover (3) through a bearing, the sleeve (6) is in sliding connection with the shaft lever (5), and the first motor (10) is detachably connected with the end cover (3) through a screw.
6. The automatic insulator cleaning device according to claim 1, wherein: the supporting rods (7) are arranged into a plurality of groups, each group of the supporting rods (7) is four, and the four supporting rods (7) are distributed in a central symmetry mode relative to the sleeve (6).
7. The automatic insulator cleaning device according to claim 1, wherein: the bolt (9) is in threaded connection with the sleeve (6), the end of the bolt (9) is abutted to the shaft rod (5), and a rotary head is fixedly arranged at the end of the bolt (9).
8. The automatic insulator cleaning device according to claim 1, wherein: the bottom outside of wash bowl (1) is seted up flutedly, just ring gear (12) and recess looks adaptation, second motor (14) pass through motor frame fixed connection with base (2).
9. The automatic insulator cleaning device according to claim 1, wherein: the fixed automatically controlled drain valve (18) that is equipped with in bottom of wash bowl (1), annular water drainage tank (15) corresponding with automatically controlled drain valve (18) position have been seted up to the inboard bottom of base (2), one side of base (2) is fixed to be equipped with drain pipe (16), just drain pipe (16) and annular water drainage tank (15) turn-on connection, top one side of wash bowl (1) switches on and is provided with water injection pipe (17).
10. The automatic insulator cleaning device according to claim 9, wherein: the electric control drain valve (18) is detachably connected with the cleaning barrel (1) through screws, sleeve covers are arranged at the end parts of the drain pipe (16) and the water injection pipe (17), and the sleeve covers are respectively in threaded connection with the drain pipe (16) and the water injection pipe (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110366844.8A CN113058922A (en) | 2021-04-06 | 2021-04-06 | Automatic cleaning device for insulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110366844.8A CN113058922A (en) | 2021-04-06 | 2021-04-06 | Automatic cleaning device for insulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113058922A true CN113058922A (en) | 2021-07-02 |
Family
ID=76566159
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110366844.8A Pending CN113058922A (en) | 2021-04-06 | 2021-04-06 | Automatic cleaning device for insulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113058922A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4356830A (en) * | 1979-12-13 | 1982-11-02 | Kernforschungsanlage Julich Gmbh | Cleansing apparatus for test-vessels |
| CN105032798A (en) * | 2015-06-14 | 2015-11-11 | 兰州交通大学 | Automatic cleaning system for insulators |
| CN108080318A (en) * | 2017-12-13 | 2018-05-29 | 萍乡市旭华电瓷电器制造有限公司 | A kind of cleaning device of high efficiency insulation |
| CN208033164U (en) * | 2017-09-25 | 2018-11-02 | 韶关航佳信息咨询有限公司 | A kind of waste and old cable recovery and rinsing device of cable |
| CN209061717U (en) * | 2018-11-21 | 2019-07-05 | 西安贝诺茵电子科技有限公司 | A kind of environment-friendly type erratic star wheel piece rack for cleaning |
| CN209577672U (en) * | 2019-03-19 | 2019-11-05 | 吴荻 | A kind of medical instrument cleaning equipment convenient for cleaning |
-
2021
- 2021-04-06 CN CN202110366844.8A patent/CN113058922A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4356830A (en) * | 1979-12-13 | 1982-11-02 | Kernforschungsanlage Julich Gmbh | Cleansing apparatus for test-vessels |
| CN105032798A (en) * | 2015-06-14 | 2015-11-11 | 兰州交通大学 | Automatic cleaning system for insulators |
| CN208033164U (en) * | 2017-09-25 | 2018-11-02 | 韶关航佳信息咨询有限公司 | A kind of waste and old cable recovery and rinsing device of cable |
| CN108080318A (en) * | 2017-12-13 | 2018-05-29 | 萍乡市旭华电瓷电器制造有限公司 | A kind of cleaning device of high efficiency insulation |
| CN209061717U (en) * | 2018-11-21 | 2019-07-05 | 西安贝诺茵电子科技有限公司 | A kind of environment-friendly type erratic star wheel piece rack for cleaning |
| CN209577672U (en) * | 2019-03-19 | 2019-11-05 | 吴荻 | A kind of medical instrument cleaning equipment convenient for cleaning |
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Application publication date: 20210702 |