CN209189324U - The dedicated comprehensive deashing robot of insulator - Google Patents
The dedicated comprehensive deashing robot of insulator Download PDFInfo
- Publication number
- CN209189324U CN209189324U CN201821617293.8U CN201821617293U CN209189324U CN 209189324 U CN209189324 U CN 209189324U CN 201821617293 U CN201821617293 U CN 201821617293U CN 209189324 U CN209189324 U CN 209189324U
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- brush
- frame
- insulator
- pen type
- type electric
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- 239000012212 insulator Substances 0.000 title claims abstract description 68
- 229910000831 Steel Inorganic materials 0.000 claims description 40
- 239000010959 steel Substances 0.000 claims description 40
- 238000009413 insulation Methods 0.000 claims description 12
- 230000005611 electricity Effects 0.000 claims description 10
- 230000003447 ipsilateral effect Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000010408 sweeping Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
Abstract
A kind of dedicated comprehensive deashing robot of insulator, including two horizontally disposed rectangle frames, two rectangle frames are arranged above and below；Each rectangle frame includes two frames, two first pen type electric putters are equipped between two frames, one end of every first pen type electric putter is connected by the frame of shaft and side, motor is installed on the frame, motor can drive the first pen type electric putter rotating opening by shaft, the other end of first pen type electric putter is connected by locking device and the frame of the other side, and insulator is held or unclamped to the flexible expansion and diminution for being able to achieve rectangle frame of the first pen type electric putter tightly to realize.The utility model structure is simple, compact, is fixed on insulator using encircling type, has a safety feature, and distribution of weight is reasonable, improves its kinetic stability, and overall volume is smaller, easy to carry.
Description
Technical field
The utility model relates to insulator chain sweeping robot, specifically a kind of dedicated comprehensive dust removing machine of insulator
Device people.
Background technique
Insulator is the insulation component connecting for conducting wire with steel tower on aerial high-voltage power transmission line, plays support and prevents
Electric current returns the effect on ground to guarantee the normal operation of transmission line of electricity.Insulator diffuses the industry in air due to staying open air
The filthy and naturally filthy insulator surface that is easily deposited on forms pollution layer, substantially reduces the insulation tolerance of porcelain insulator.?
In the case of wet weather, flashover electric discharge easily occurs for dirty insulator, causes power outage, brings threat to safe power supply.Mesh
Substantially all by the way of hand sweeping, operating environment is dangerous for the cleaning of front insulator, and cleaning task is heavy, cleans quality and is difficult to
It is guaranteed.
Utility model content
To solve the above problems, the purpose of this utility model is to provide a kind of dedicated comprehensive deashing machines of insulator
People, it, which can be substituted, manually carries out clean-up operation for insulator surface, and insulator can be placed within entire machine by hold-fast body,
By adjusting the distance between clamping plate, it is suitable for different size of insulator and firm installation on the insulator, passes through the first stroke
Formula electric putter and the second pen type electric putter it is flexible, cleaning robot can be made to walk on the insulator, can will in conjunction with electronic brush
Dirt on insulator thoroughly cleans up.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of dedicated comprehensive dust removing machine of insulator
Device people, including two horizontally disposed rectangle frames, two rectangle frames are arranged above and below；Each rectangle frame include two frames, two
Two first pen type electric putters are equipped between frame, one end of every first pen type electric putter is connected by the frame of shaft and side
It connects, motor is installed on the frame, motor can drive the first pen type electric putter rotating opening by shaft, the first pen type electric putter
The other end is connected by locking device and the frame of the other side, the flexible expansion and contracting for being able to achieve rectangle frame of the first pen type electric putter
It is small, insulator is held or unclamped tightly to realize；Pass through four vertically arranged the second pen type electricity between two rectangle frames up and down
Push rod connection, the both ends of the second pen type electric putter respectively with ipsilateral frame articulation, between ipsilateral two frames up and down side by side
Hinged two second pen type electric putters, the middle position in the second pen type electric putter are horizontally installed with hairbrush mounting rack, hair
Brush mounting rack is equipped with electronic brush, and for powered brush disc brush disk in being horizontally disposed with, the inside of each frame is vertically equipped with folder
Plate, clamping plate are connect by horizontally disposed clamping plate support plate with frame, are additionally provided with jockey pulley on the clamping plate.The locking device
For electromagnetic lock.Three sets of soft or hard switching clearing apparatus are installed, the soft or hard switching clearing apparatus includes rotation on each hairbrush mounting rack
The fixing end of rotating motor, rotating electric machine is connect with hairbrush mounting rack, and the output shaft end of rotating electric machine connects electric pushrod, electronic
The fixing end and rotating electric machine of push rod cooperate, and the fixation end side week of electric pushrod connects steel brush, the end of electric pushrod output shaft
Elastic plate and electronic brush are connected, between steel brush and electronic brush, the bristle of steel brush tilts elastic plate with respect to electric pushrod
Setting.The central axis of the push rod of the electric pushrod is conllinear with the central axis of rotating electric machine output shaft.The hairbrush mounting rack
Side connects insulation tube, and for insulative pipe sleeve in the fixation end side of electric pushrod week, the inside connection number conducting ring of insulation tube is electronic to push away
The input terminal contacts of bar are all connected with brush, each brush can be matched with a metallic conduction ring, pacify on hairbrush mounting rack
Fill electric pushrod driving device and power supply, each interface of the output end of electric pushrod driving device and a metallic conduction ring
Conducting, power supply are the power supply of electric pushrod driving device.Straight incline degree is greater than degree where the bristle of the steel brush.It is described electronic to push away
The fixation end side week of bar is cased with annular brush frame, connects steel brush on annular brush frame.
The utility model has the following positive effects: the dedicated comprehensive deashing robot architecture of insulator is simple, compact,
It is fixed on insulator, is had a safety feature using encircling type, distribution of weight is reasonable, improves its kinetic stability, overall volume
It is smaller, it is easy to carry.Clamping plate can be adjusted according to insulator diameter, and adaptability is good.Made using pen type electric putter
For hoofing part power, the mode that upper and lower rectangle frame alternately clamps is walked, and movement velocity is very fast, cooperates electronic brush can be by insulator
On dirt thoroughly remove, in the case where ensure that safe power supply, accomplished that the high efficiency of insulator is removed contamination.
Detailed description of the invention
Fig. 1 is the 3 D stereo schematic diagram of the dedicated comprehensive deashing robot of insulator described in the utility model；
Fig. 2 is the structural schematic diagram of the utility model；
Fig. 3 is the top view of Fig. 2；
Fig. 4 is the left view of Fig. 2；
Fig. 5 is the 3 D stereo schematic diagram of the dedicated comprehensive deashing robot of insulator described in utility model, first in figure
Pen type electric putter (2) is in an open state.
Fig. 6 is the present invention looks up structural representation of soft or hard switching clearing apparatus；
Fig. 7 is the overlooking structure diagram of soft or hard switching clearing apparatus；
Fig. 8 is the left view structural representation of soft or hard switching clearing apparatus；
Fig. 9 is enlarged structure schematic diagram when the stepper motor push rod of soft or hard switching clearing apparatus is not contracted；
Figure 10 be it is soft or hard switching clearing apparatus stepper motor push rod shrink one end apart from when enlarged structure schematic diagram；
Figure 11 is enlarged structure schematic diagram when the stepper motor push rod of soft or hard switching clearing apparatus is shunk completely；
Figure 12 is the status diagram for cleaning insulator.
1, frame 2, the first pen type electric putter 3, the second pen type electric putter 5, electronic brush 6, clamping plate support plate 7, folder in figure
Plate 8, locking device 9, shaft 12, rotating electric machine 14, hairbrush mounting rack, 22 elastic plates, 23 steel brushes, 24 electric pushrods, 25 electricity
Brush, 26 metallic conduction rings, 27 insulation tubes, 28 extension support rings, 29 insulator, 55 jockey pulley.
Specific embodiment
The dedicated comprehensive deashing robot of a kind of insulator described in the utility model, as shown in Figure 1, including two levels
The rectangle frame of setting.As shown in Fig. 2, two rectangle frames are arranged above and below.As shown in figure 3, each rectangle frame includes two frames 1,
Two first pen type electric putters 2 are equipped between two frames 1.One end of every first pen type electric putter 2 passes through shaft and side
Frame 1 connect, motor is installed on the frame 1, as shown in figure 5, motor can drive the first pen type electric putter 2 to rotate by shaft
It opens.The other end of first pen type electric putter 2 is connect by locking device 8 with the frame 1 of the other side.First pen type electric putter 2
Insulator is held or unclamped to the flexible expansion and diminution for being able to achieve rectangle frame tightly to realize.As shown in Figure 1, two squares up and down
By four vertically arranged second pen type electric putters 3 connections between shape frame, the both ends of the second pen type electric putter 3 respectively with it is ipsilateral
Frame 1 it is hinged, hinged two second pen type electric putters 3 side by side between ipsilateral two frames 1 up and down.It is pushed away in the second pen type electricity
Middle position on bar 3 is horizontally installed with hairbrush mounting rack 14, and hairbrush mounting rack 14 is equipped with electronic brush 5, electronic brush 5
Brush is in being horizontally disposed with, so as to the gap cleared up between two umbrella portion of insulator.The inside of each frame 1 is vertically equipped with folder
Plate 7, clamping plate 7 are connect by horizontally disposed clamping plate support plate 6 with frame 1, are additionally provided with jockey pulley 55 on the clamping plate 7.Clamping plate 7
With jockey pulley 55 convenient for holding insulator tightly, jockey pulley prevents robot from sliding between 55 embeddable two umbrella portion.
Existing control device is installed in the robot.Control device can receive with the various data of distribution of machine people extremely
On the console or controller of ground control personnel, then from operator to the control device of robot various instructions are sent, by
The control device receive instruction after, control electric pushrod stretch, control electronic drive electric pushrod Unscrew or close or
The various movements such as the open or close of locking device are controlled, to complete cleaning work.It is mountable existing in the control device
Various modules, to realize above-mentioned control, operation and processing function.
When the dedicated comprehensive deashing robot of insulator carries out clean-up operation, firstly, by two pieces the up and down of the same side
Locking device 8 in one pen type electric putter 2 is opened, also, motor drives 2 rotating opening of the first pen type electric putter as shown in Figure 5
Then position relocks locking device 8 at this point, can cover cleaning robot thereon by insulator side.
The dedicated comprehensive deashing robot of insulator creep on the insulator cleaning process it is as follows:
Firstly, the synchronous elongation of the first pen type electric putter 2 on dedicated two tops of comprehensive deashing robot of insulator, i.e., on
The rectangle frame in portion expands, and separates two frame 1 mutually with insulator, and the second pen type electric putter 3 is stretched out later, drives top square
Shape frame moves up, and after above moving to design position, the first pen type electric putter 2 on two top is shunk, and the rectangle frame on top reduces,
A pair of of clamping plate 7 on top clamps insulator again, and the synchronous elongation of the first pen type electric putter 2 of two lower parts, makes lower part later
Rectangle frame expands, and the clamping plate 7 of lower part is driven mutually to separate with insulator, and then the second pen type electric putter 3 is shunk, and pulls the square of lower part
Shape frame is moved upward to set distance, shrinks followed by the first pen type electric putter 2 of lower part, and the rectangle frame of lower part reduces, will under
A pair of of clamping plate 7 in portion clamps insulator again, completes a uplink on the dedicated comprehensive deashing robot insulator of insulator
Movement, repeat this movement can realize the dedicated comprehensive deashing robot of insulator on the insulator upwards creep, this process
In, cooperation rotating brush continuous rotation can thoroughly remove the dirt in insulator surface and gap completely.The insulator is dedicated
The action process that comprehensive deashing robot cleaning moves down after finishing is opposite with the process moved up.
Preferably, the locking device 8 is electromagnetic lock.Only needing lesser electric current just can make electromagnetic lock generation enough
Power keeps locking more firm, ensure that the safety of cleaning robot operation, and cutting electric current can unlock state, side
Just cleaning robot removes and installs.The locking device 8 can also be that existing other can be realized, can both push away in pen type electricity
Bar closure after lock automatically, and can remote control unlock electric lock.
Preferably, as shown in Fig. 6-Figure 11, three sets of soft or hard switching clearing apparatus are installed on each hairbrush mounting rack 14, it is described
Soft or hard switching clearing apparatus includes rotating electric machine 12, and the fixing end of rotating electric machine 12 is connect with hairbrush mounting rack 14, rotating electric machine
12 output shaft end connects electric pushrod 24, and the fixing end and rotating electric machine 12 of electric pushrod 24 cooperate, electric pushrod 24
Connect steel brush 23, the end connection elastic plate 22 and electronic brush 5 of 24 output shaft of electric pushrod, elastic plate 22 fixed end side week
Between steel brush 23 and electronic brush 5, the bristle of steel brush 23 is obliquely installed with respect to electric pushrod 24.When electric pushrod 24 extends
When, the bristle of steel brush 23 follow the string plate 22 compacting constraint and packed up to drawing close at electric pushrod 24, under this state, only by electricity
Dynamic brush 5 cleans insulator；When electric pushrod 24 compresses, compacting of the bristle of steel brush 23 by elastic plate 22, brush
Diffusion expansion, the end of the bristle of the steel brush 23 after expansion are located at outside electronic 5 bristle of brush hair around, can individually clean insulation
Son can also cooperate common cleaning insulator with fur.Steel brush 23 is made of the stronger bristle of rigidity.The electric pushrod 24 can lead to
Cross it is existing can be connected to power supply to the device of rotary part continued power, so as in rotary course can simultaneous retractable, from
And realize the switching between soft brush and hard brush.
In use, as shown in figure 12, first hairbrush mounting rack 14 is horizontally installed to sweeping robot, electronic brush 5
For horizontality, bristle can clean insulator gap.The utility model is additionally arranged soft or hard cut on the basis of original electronic brush
Clearing apparatus is changed, soft or hard switching clearing apparatus can be switched fast electronic 5 removing state of brush and steel brush using electric pushrod 24
23 remove state, and the extension of electronic brush 5 leans out the extension of steel brush 23, thus in insulator cleaning more clean for surface
When, electronic brush 5 is mainly contacted with insulator, is only needed to clean insulator using electronic brush 5 at this time, is avoided steel brush
Insulator caused by 23 long-times rub with insulator damages.When encountering insulator surface has the impurity of more difficult cleaning, electricity
Dynamic push rod 24 can be shunk, and at this time since steel brush 23 is in heeling condition, elastic plate 22 can push the end of steel brush 23 to side
Portion, and then the extension of steel brush 23 is made to lean out the extension of electronic brush 5, steel brush 23 is mainly contacted with insulator surface at this time, thus
The sundries of more difficult cleaning is cleared up.The elastic plate 22 of the utility model is the circular plate structure of glass steel material, powered brush
5 outer diameter of disk is greater than the outer diameter of elastic plate 22, and when electric pushrod 24 is shunk, elastic plate 22 can press steel brush 23 to side, from
And the inside for being inserted into electronic brush 5 for avoiding steel brush 23 excessive, while support is provided for steel brush 23, so that electric pushrod 24 is existed
Inclined steel brush 23 can be pushed to lean out the extension of electronic brush 5 during push rod contraction.
The central axis of the push rod of the electric pushrod 24 is conllinear with the central axis of 12 output shaft of rotating electric machine.Electric pushrod
The central axis of 24 push rod and the central axis of 12 output shaft of rotating electric machine are collinearly conducive to electronic brush 5 and the rotation of steel brush 23 more
Stablize.
The side of the hairbrush mounting rack 14 connects insulation tube 27,27 sets of the insulation tube fixation end sides in electric pushrod 24
Week, the inside connection number conducting ring of insulation tube 27, the input terminal contacts of electric pushrod 24 are all connected with brush 25, each brush 25
It can be matched with a metallic conduction ring 26, electric pushrod driving device and power supply are installed on hairbrush mounting rack 14, it is electronic to push away
Each interface of the output end of rod driving device and a metallic conduction ring 26 are connected, and power supply is the confession of electric pushrod driving device
Electricity.Each brush 25 can ensure that driving device for step-by-step is rotated in electric pushrod 24 with a metallic conduction ring 26
During can be 24 continued power of electric pushrod.
Straight incline degree is greater than 30 degree where the bristle of the steel brush 23.Straight incline degree where the bristle of steel brush 23 is greater than
30 degree can ensure there is enough surpluses for leaning out electronic 5 extension of brush after steel brush 23 pushes bending by elastic plate 22 again.
It is cased with annular brush frame the fixation end side week of the electric pushrod 24, connects steel brush 23 on annular brush frame.Annular
The connection type of brush holder and steel brush 23 is the connection type of existing toothbrush handle and bristle.
Annular brush holder is installed on the output shaft of the electric pushrod 24, connects electronic brush 5 on annular brush frame.It is electronic
Brush 5 and the connection type of annular brush frame are the connection type of existing toothbrush handle and bristle.
The side connection extension support ring 28 of the elastic plate 22.The middle part for extending support ring 28 and steel brush 23 cooperates.Expand
Opening up support ring 28 can be than elastic plate 22 closer to steel brush 23, to play preferably supporting role for steel brush 23.
The technical solution of the utility model is not restricted in the range of embodiment described in the utility model.This is practical new
The technology contents of the not detailed description of type are well-known technique.
Claims (7)
1. a kind of dedicated comprehensive deashing robot of insulator, it is characterised in that: including two horizontally disposed rectangle frames, two
Rectangle frame is arranged above and below；Each rectangle frame includes two frames (1), is equipped with two first pen type electricity between two frames (1) and pushes away
One end of bar (2), every first pen type electric putter (2) is connected by the frame (1) of shaft and side, is installed on the frame (1)
Motor, motor can drive first pen type electric putter (2) rotating opening by shaft, and the other end of the first pen type electric putter (2) is logical
Locking device (8) is crossed to connect with the frame (1) of the other side, the flexible expansion for being able to achieve rectangle frame of the first pen type electric putter (2) and
It reduces, holds or unclamp insulator tightly to realize；Pass through four the second vertically arranged pen types between two rectangle frames up and down
Electric putter (3) connection, the both ends of the second pen type electric putter (3) respectively with ipsilateral frame (1) hingedly, ipsilateral two frames up and down
Hinged two second pen type electric putters (3), the middle position in the second pen type electric putter (3) are horizontal side by side between frame (1)
It is equipped with hairbrush mounting rack (14), hairbrush mounting rack (14) is equipped with electronic brush (5), and electronic brush (5) brush is set in level
It sets, the inside of each frame (1) is vertically equipped with clamping plate (7), and clamping plate (7) passes through horizontally disposed clamping plate support plate (6)
It is connect with frame (1), jockey pulley (55) is additionally provided on the clamping plate (7).
2. the dedicated comprehensive deashing robot of a kind of insulator according to claim 1, it is characterised in that: the locking dress
Setting (8) is electromagnetic lock.
3. the dedicated comprehensive deashing robot of a kind of insulator according to claim 1, it is characterised in that: each hairbrush peace
Three sets of soft or hard switching clearing apparatus of installation on (14) are shelved, the soft or hard switching clearing apparatus includes rotating electric machine (12), rotation
The fixing end of motor (12) is connect with hairbrush mounting rack (14), and the output shaft end of rotating electric machine (12) connects electric pushrod
(24), the fixing end of electric pushrod (24) and rotating electric machine (12) cooperate, and the fixation end side week of electric pushrod (24) connects steel brush
(23), end connection elastic plate (22) of electric pushrod (24) output shaft and electronic brush (5), elastic plate (22) are located at steel brush
(23) between electronic brush (5), the bristle of steel brush (23) is obliquely installed with respect to electric pushrod (24).
4. the dedicated comprehensive deashing robot of a kind of insulator according to claim 3, it is characterised in that: described electronic to push away
The central axis of the push rod of bar (24) is conllinear with the central axis of rotating electric machine (12) output shaft.
5. the dedicated comprehensive deashing robot of a kind of insulator according to claim 3, it is characterised in that: the hairbrush peace
Side connection insulation tube (27) of (14) is shelved, insulation tube (27) is covered in the fixation end side of electric pushrod (24) week, insulation tube
(27) inside connection number conducting ring, the input terminal contacts of electric pushrod (24) are all connected with brush (25), each brush (25)
It can be matched with a metallic conduction ring (26), electric pushrod driving device and power supply, electricity are installed on hairbrush mounting rack (14)
Each interface of the output end of dynamic push rod driving device and a metallic conduction ring (26) are connected, and power supply is electric pushrod driving
Device power supply.
6. the dedicated comprehensive deashing robot of a kind of insulator according to claim 3, it is characterised in that: the steel brush
(23) straight incline degree is greater than 30 degree where bristle.
7. the dedicated comprehensive deashing robot of a kind of insulator according to claim 3, it is characterised in that: described electronic to push away
It is cased with annular brush frame the fixation end side week of bar (24), connects steel brush (23) on annular brush frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821617293.8U CN209189324U (en) | 2018-09-30 | 2018-09-30 | The dedicated comprehensive deashing robot of insulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821617293.8U CN209189324U (en) | 2018-09-30 | 2018-09-30 | The dedicated comprehensive deashing robot of insulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209189324U true CN209189324U (en) | 2019-08-02 |
Family
ID=67407291
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821617293.8U Active CN209189324U (en) | 2018-09-30 | 2018-09-30 | The dedicated comprehensive deashing robot of insulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209189324U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109317438A (en) * | 2018-09-30 | 2019-02-12 | 国家电网有限公司 | The dedicated comprehensive deashing robot of insulator |
-
2018
- 2018-09-30 CN CN201821617293.8U patent/CN209189324U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109317438A (en) * | 2018-09-30 | 2019-02-12 | 国家电网有限公司 | The dedicated comprehensive deashing robot of insulator |
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