CN110665899A - Ultrasonic wave ornaments paraffin removal device - Google Patents
Ultrasonic wave ornaments paraffin removal device Download PDFInfo
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- CN110665899A CN110665899A CN201910935407.6A CN201910935407A CN110665899A CN 110665899 A CN110665899 A CN 110665899A CN 201910935407 A CN201910935407 A CN 201910935407A CN 110665899 A CN110665899 A CN 110665899A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
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Abstract
The invention discloses an ultrasonic ornament paraffin removal device which mainly comprises a horizontal mechanism, a lifting mechanism, an installation frame, an ultrasonic vibration plate, a plurality of intelligent rotary conductive heads, a plurality of ultrasonic paraffin removal pools and a water washing pool. Therefore, the ultrasonic cleaning device with the structure has remarkable cleaning and wax removing effects on the jewelry with uneven surface and gypsum wax, and has the characteristics of high intelligent degree and high wax removing efficiency.
Description
Technical Field
The invention relates to a cleaning and paraffin removal device, in particular to an ultrasonic ornament paraffin removal device.
Background
In the fields of food, health, medicine and the like, the container cleaning mode is a manual traditional cleaning mode or a spray cleaning mode. With the development of technology in recent years, containers, equipment, and the like have been cleaned by using ultrasonic technology. The principle of ultrasonic cleaning is that the cavitation action, acceleration action and direct current action of ultrasonic waves in liquid are utilized to directly and indirectly act on liquid and dirt, so that a dirt layer is dispersed, emulsified and stripped to achieve the purpose of cleaning. Chinese utility model patent as grant bulletin number CN201895002U discloses an ultrasonic cleaning device, including the longmen framework, be equipped with ultrasonic cleaning tank in the longmen framework, be equipped with ultrasonic device in the ultrasonic cleaning tank, still include basket and controlling means and basket lift and translation mechanism, still be equipped with supersound potcher, tympanic bulla potcher, sweep the wind and blow dry tank in the longmen framework, longmen framework bottom be equipped with the basket car and hold in the palm, be equipped with the basket on the basket car holds in the palm, longmen framework bottom be equipped with basket car and hold in the palm translation linear drive device, linear drive device one end is connected the car and is held in the palm translation mechanism. The ultrasonic cleaning device with the structure solves the problem of automatic cleaning of materials or containers, has the characteristics of high cleaning rate, safe and reliable operation and high automation degree, and can be widely applied to the fields of food, sanitation, medicine and the like as container cleaning machinery. However, when the cleaning device with the structure is applied to the wax removal step in the ornament manufacturing process, the wax removal effect is difficult to reach the expected value, and the reason is as follows:
as is well known, the conventional jewelry processing process generally comprises the following steps: preparing a wax pattern → planting a wax tree → manufacturing a plaster pattern → burning powder → removing wax → casting a product → flushing → cleaning. The jewelry is various and delicate in style, a layer of gypsum wax is adhered to the surface of the jewelry after powder burning, the labor intensity is high, the efficiency is low by manually brushing, and the electroplated layer on the surface of the jewelry is easily peeled off by directly brushing the hairbrush on the surface of the jewelry, so that the quality of the jewelry is influenced. Because the ultrasonic cleaning device of above-mentioned structure is to smooth container in surface and equipment, the sound wave cleaning performance is good, nevertheless come to carry out the wax removal to the ornament that the surface is unsmooth and adhere to gypsum wax through above-mentioned ultrasonic cleaning device, its effect is difficult to guarantee.
Disclosure of Invention
The invention aims to solve the problems and provides an ultrasonic ornament wax removal device which has remarkable cleaning and wax removal effects on ornaments with uneven surfaces and gypsum wax attached, and has the characteristics of high intelligent degree and high wax removal efficiency.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
an ultrasonic ornament paraffin removal device comprises a support, a mounting rack, an ultrasonic generator, a control box, a lifting mechanism, a horizontal mechanism, N ultrasonic paraffin removal pools and M water washing pools, wherein N is an integer not less than 2, and M is an integer not less than 1;
two groups of ultrasonic vibration plates are arranged in each ultrasonic dewaxing pool, are arranged oppositely and are respectively arranged on the inner side wall of each ultrasonic dewaxing pool, and the ultrasonic vibration plates are electrically connected with an ultrasonic generator;
the system comprises N ultrasonic wax removal pools, a first water washing pool, a second water washing pool, a third water washing pool, an ornament picking and placing station and a hanging assembly, wherein the N ultrasonic wax removal pools are sequentially arranged in sequence and then are adjacent to the 1 st water washing pool, and then the M-1 water washing pools are sequentially arranged in sequence, wherein the 1 st ultrasonic wax removal pool is used as a starting end for cleaning the ornament, the M th water washing pool is used as a tail end for cleaning the ornament, the ornament picking and placing station is arranged between the starting end for cleaning the ornament and the tail end for cleaning the ornament, and the ornament picking; a suspension assembly is correspondingly arranged above each ultrasonic dewaxing pool and each water washing pool; the upper end of the suspension assembly is connected with a horizontal mechanism, and an induction assembly for detecting whether the suspension assembly moves horizontally in place is arranged on the ornament taking and placing station;
the control box is arranged on the support, the host controller is arranged in the control box, the horizontal mechanism is arranged on the mounting frame, the driving assembly of the horizontal mechanism is electrically connected with the host controller, and each suspension assembly synchronously and horizontally moves under the control of the horizontal mechanism; the lifting mechanism is arranged on the support and connected with the mounting frame, a driving assembly of the lifting mechanism is electrically connected with the host controller, and the mounting frame moves in the vertical direction under the control of the lifting mechanism; the ultrasonic generator and the induction assembly are electrically connected with the host controller.
When the wax removing jewelry hanger is used, the jewelry with wax removal is hung on the hanging component.
In the above scheme, further, the sensing assembly comprises a sensor, a first travel switch, a second travel switch and a vertically arranged push rod, wherein the sensor is mounted on the side part of the mounting frame on the ornament taking and placing station and is arranged close to the Mth rinsing pool; first travel switch installs the lateral part at the support, second travel switch installs the lateral part at the support and is located first travel switch's top, the top of push rod is connected with one and drives actuating cylinder, and the lower extreme of push rod stretches out and draws back along with the lift of mounting bracket, the inductor is connected with host controller's input electricity, and the output electricity that drives actuating cylinder and host controller that is connected with the push rod is connected.
In the above aspect, as a preferred embodiment, the mounting frame is an annular frame, and a cross section of the annular frame is a n-shaped structure.
In the above scheme, the horizontal mechanism comprises a transmission motor, a driving wheel, a driven wheel and a horizontal chain, the transmission motor is mounted on the annular frame, a control end of the transmission motor is connected with the host controller, and an output shaft of the transmission motor is connected with the driving wheel through the first chain; the driving wheel and the driven wheel are both arranged on the annular frame, a second chain is connected between the driving wheel and the driven wheel, convex teeth are distributed on the second chain, and the convex teeth and the second chain are integrally formed; the horizontal chain is arranged in the annular frame through a guide rail, and the top end of each suspension assembly is connected with the horizontal chain through a rod piece; a hole groove is formed in the horizontal chain and meshed with the convex teeth on the second chain; an opening is arranged at the top of the annular frame, and the convex teeth on the second chain penetrate through the opening to be meshed with the hole grooves on the horizontal chain, so that the horizontal chain moves along with the transmission of the second chain.
Further preferably, the horizontal mechanism further comprises an annular slide rail arranged below the annular frame, the top end of the annular slide rail is connected with the annular frame through a rod piece, a connecting piece is arranged at the top end of each suspension assembly, one end of each connecting piece is fixed to the top of each suspension assembly, and the other end of each connecting piece is connected to the suspension assembly after bypassing the other side of the annular guide rail from one side of the annular guide rail.
In the above scheme, the lifting mechanism comprises a lifting motor and a transmission shaft, the lifting motor is mounted at the top of the bracket, the control end of the lifting motor is connected with the host controller, and the output shaft of the lifting motor is connected with the transmission shaft; the transmission shaft is installed at the top of support, and is provided with the lift area more than 1 respectively in the both sides of transmission shaft, the one end of lift area is connected in the pivot, the other end in lift area is connected on the annular frame behind the fixed pulley, the lateral part on support top is installed to the fixed pulley. The suspension component on the annular frame is placed into the ultrasonic dewaxing pool through the lifting mechanism, or the jewelry which finishes the dewaxing process is lifted out of the water washing pool.
In the above scheme, further elevating system still includes 2 horizontal poles that set up respectively in the both sides of transmission shaft, the horizontal pole is fixed at the top of annular frame, and is equipped with the locating lever that is parallel to each other at the both ends of each horizontal pole, the vertical lateral part of installing at the support of locating lever, the both ends tip and the locating lever sliding connection of horizontal pole. The locating rod and the cross rod are matched to work, so that the situation that the whole annular frame deviates and deviates in the vertical sliding process can be prevented.
In the scheme, in order to improve the paraffin removal effect of the ornament, a plurality of soaking pools can be arranged on one side of the ultrasonic paraffin removal pool, each hanging component is arranged above each soaking pool and is connected with a lifting cylinder, and the lifting cylinders are electrically connected with the host controller. Namely, before the ornament is put into the ultrasonic wave wax removal tank, the ornament is soaked in the soaking tank.
In the above scheme, as a preferred embodiment, the suspension assembly is an intelligent rotating conductive head, the upper end of the intelligent rotating conductive head is connected with the horizontal mechanism, the lower end of the intelligent rotating conductive head is provided with a hook for suspending accessories, and the control end of the intelligent rotating conductive head is in signal connection with the host controller.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
1. when the intelligent rotary wax removing device is used, an ornament to be subjected to wax removal is hung on a hook on the intelligent rotary conductive head, the intelligent rotary conductive heads on which the ornament is hung are accurately placed into the ultrasonic wax removing tank through the actions of the lifting mechanism and the horizontal mechanism, the ultrasonic vibration plate continuously strikes liquid from two sides in the ultrasonic wax removing tank to remove gypsum wax on the ornament, and the intelligent rotary conductive head rotates according to a set frequency while the ultrasonic vibration plate continuously strikes and cleans the ornament, so that the wax removing cleaning effect is better and uniform. Therefore, the ultrasonic cleaning device with the structure has remarkable cleaning and wax removing effects on the jewelry with uneven surface and gypsum wax attached.
2. The wax removal process of the ornament comprises the following steps: soaking → ultrasonic cleaning → clear water cleaning → airing, and all the steps of wax removal are completed by the ultrasonic device created by the invention, compared with the traditional manual wax removal mode, the method has the remarkable characteristics of high intelligent degree and high wax removal efficiency; when the intelligent rotary head cleaning device is used, cleaning parameters (such as the rotating frequency of the intelligent rotary head, the hitting frequency of the ultrasonic vibration plate, the lifting frequency of the mounting rack and the like) of all steps can be set, the intelligent rotary head cleaning device can adapt to ornament paraffin removal work of various cleaning requirements, and the practicability is high.
3. The invention completes the wax removal work of the ornament by ultrasonic waves, does not generate the condition of scraping the surface of the ornament, does not damage the electroplated layer on the surface of the ornament, and has excellent quality of the ornament after wax removal.
Drawings
FIG. 1 is a schematic view of the entire top view structure of an ultrasonic ornament wax removing device according to the present invention.
FIG. 2 is a schematic structural diagram of an ultrasonic ornament dewaxing device (the soaking pool and the ultrasonic generator are not shown) of the present invention.
Fig. 3 is a structural connection diagram of a single intelligent rotary conductive head mounted on a circular guide rail.
The reference numbers in the figures are: 1. the device comprises an ultrasonic wax removal tank, 2, an ultrasonic vibration plate, 3, an annular frame, 4, an intelligent rotary conductive head, 5, a washing tank, 6, a soaking tank, 7, a lifting cylinder, 8, an ultrasonic generator, 9, a support, 10, a control box, 11, a cross rod, 12, a positioning rod, 13-1, a lifting motor, 13-2, a transmission shaft, 13-3, a lifting belt, 13-4, a fixed pulley, 14-1, a transmission motor, 14-2, a first chain, 14-3, a driving wheel, 14-4, a second chain, 14-5, a driven wheel, 15, a horizontal chain, 16, an annular slide rail, 17-1, a first travel switch, 17-2, a second travel switch, 18, a push rod, 19 and an inductor.
① and ⑨ are taking and placing stations, ②③④⑤⑥ is an ultrasonic wax removal station, and ⑦⑧ is a cleaning station.
Detailed Description
The following detailed description of the invention, taken in conjunction with the accompanying drawings and specific examples, is not intended to limit the invention.
As shown in figures 1 and 2, the ultrasonic ornament paraffin removal device comprises a support 9, a mounting rack, an ultrasonic generator 8, a control box 10, a lifting mechanism, a horizontal mechanism, N ultrasonic paraffin removal pools 1 and M water washing pools 5, wherein N is an integer larger than or equal to 2, and M is an integer larger than or equal to 1. In this embodiment, the value of N is 5, and the value of M is 2. A plurality of soaking pools 6 are arranged on one side of the ultrasonic wave paraffin removal pool 1, in the embodiment, the number of the soaking pools 6 is 3, and a gypsum wax cosolvent is dissolved in the soaking pools 6 except water. Each soaking pool 6's top all is equipped with suspension assembly, and each suspension assembly all is connected with a lift cylinder 7, lift cylinder 7 is connected with the host computer controller electricity.
The control box 10 is installed on the support 9 and a host controller is installed in the control box 10, the horizontal mechanism is arranged on the installation frame, and a driving assembly of the horizontal mechanism is electrically connected with the host controller. Each suspension assembly is controlled by the horizontal mechanism to synchronously and horizontally move. Elevating system installs on support 9 and is connected with the mounting bracket, just elevating system's drive assembly is connected with the host computer controller electricity, the mounting bracket moves on vertical direction under elevating system's control. The ultrasonic generator 8 and the induction assembly are electrically connected with the host controller.
As shown in the figure, the mounting frame is an annular frame 3, and the cross section of the annular frame 3 is of an inverted U-shaped structure. The shape of the mounting frame can also be a straight line, a circle or other structures, which is only a preferred embodiment and is not limited.
Two sets of ultrasonic vibration boards 2 are installed in each ultrasonic dewaxing pool 1, the two sets of ultrasonic vibration boards 2 are arranged oppositely and are installed on the inner side wall of the ultrasonic dewaxing pool 1 respectively, and the ultrasonic vibration boards 2 are electrically connected with an ultrasonic generator 8. The two groups of ultrasonic vibration plates 2 are shown as groups, and the number of the ultrasonic vibration plates 2 in each group can be 1, 2 or other values according to actual needs, and is not limited uniquely.
The N ultrasonic wax removal pools 1 are sequentially arranged in sequence and then are arranged adjacent to a 1 st water washing pool 5, and then M-1 water washing pools 5 are sequentially arranged in sequence, wherein the 1 st ultrasonic wax removal pool 1 is used as the starting end of ornament cleaning, the M water washing pool 5 is used as the tail end of ornament cleaning, an ornament taking and placing station is arranged between the starting end of ornament cleaning and the tail end of ornament cleaning, at least one suspension assembly is arranged on the ornament taking and placing station, ② - ⑥ are ultrasonic wax removal pools 1 which are ultrasonic wax removal stations, ⑦⑧ are water washing pools 5 which are cleaning stations, the taking and placing stations are 2 (① and ⑨), the taking and placing station ⑨ is the ornament cleaned from the water washing station ⑧ and placed on the ⑨ for a certain time to help to spin-dry and drain water on the surface of the ornament, the taking and placing station ① is used for directly placing the wax to be removed taken out from the annular soaking pool 6 on the taking and placing stations, so that the N ultrasonic wax removal pools 1, M wax removal pools and the 2 water washing pools are arranged in sequence, and the water washing rack to be dried (3 water-to be used for removing wax by vibration and being arranged in sequence).
And a suspension assembly is correspondingly arranged above each ultrasonic dewaxing pool 1, each water washing pool 5 and the pick-and-place station. The upper end of the suspension assembly is connected with a horizontal mechanism, and an induction assembly used for detecting whether the suspension assembly moves horizontally in place is arranged on the ornament taking and placing station.
As shown in fig. 2, the sensing assembly comprises a sensor 19, a first travel switch 17-1, a second travel switch 17-2 and a vertically arranged push rod 18, wherein the sensor 19 is installed at the side part of a mounting frame on the ornament taking and placing station and is arranged close to the mth washing pool 5, namely, the sensor 19 is specifically installed at the side part of the annular frame 3 on the taking and placing station ⑨, the distance between the sensor and the two travel switches is short, so that the sensing is sensitive, the sensor 19 is specifically a photoelectric sensor, the first travel switch 17-1 is installed at the side part of the bracket 9, the mounting frame is triggered when the mounting frame is descended to the lowest height, the second travel switch 17-2 is installed at the side part of the bracket 9 and is positioned above the first travel switch 17-1, the mounting frame is triggered when the mounting frame is ascended to the highest height, the top end of the push rod 18 is connected with a driving cylinder, the lower end of the push rod 18 is stretched along with the ascending and descending of the mounting frame, namely, when the push rod 18 is stretched under the control of the host, the first travel switch 17-1 or the second travel switch 17-2 can be triggered.
The horizontal mechanism comprises a transmission motor 14-1, a driving wheel 14-3, a driven wheel 14-5 and a horizontal chain 15. The transmission motor 14-1 is installed on the annular frame 3, the control end of the transmission motor 14-1 is connected with a host controller, and the output shaft of the transmission motor 14-1 is connected with the driving wheel 14-3 through a first chain 14-2. The driving wheel 14-3 and the driven wheel 14-5 are both arranged on the annular frame 3, and a second chain 14-4 is connected between the driving wheel 14-3 and the driven wheel 14-5. Convex teeth are distributed on the second chain 14-4 and are integrally formed with the second chain 14-4. The horizontal chain 15 is installed in the annular frame 3 through a guide rail, and the top end of each suspension assembly is connected with the horizontal chain 15 through a rod piece. The horizontal chain 15 is provided with a hole groove which is meshed with the convex teeth on the second chain 14-4. As shown in fig. 3, an opening is arranged at the top of the annular frame 3, and the convex teeth on the second chain 14-4 penetrate through the opening to be meshed with the hole grooves on the horizontal chain 15, so that the horizontal chain 15 moves along with the transmission of the second chain 14-4, and the horizontal movement of the horizontal chain 15 is achieved, and each hanging component connected with the horizontal chain 15 moves synchronously, particularly, the action of the horizontal mechanism is triggered when the ornaments move from one station to the next station.
The horizontal mechanism is still including setting up the annular slide rail 16 in annular frame 3 below, the top of annular slide rail 16 is connected with annular frame 3 through the member, and each hangs the top of subassembly and is equipped with a connecting piece, the one end of connecting piece is fixed and is connected on hanging the subassembly after the other side of annular guide rail is walked around to the other end of hanging the top of subassembly, connecting piece from one side of annular guide rail. The annular slide rail 16 is arranged to assist in supporting the suspension assembly.
The lifting mechanism comprises a lifting motor 13-1 and a transmission shaft 13-2, the lifting motor 13-1 is installed at the top of the support 9, the control end of the lifting motor 13-1 is connected with the host controller, and the output shaft of the lifting motor 13-1 is connected with the transmission shaft 13-2. The transmission shaft 13-2 is installed at the top of the bracket 9, and more than 1 lifting belt 13-3 is respectively arranged on two sides of the transmission shaft 13-2, in this embodiment, 2 lifting belts 13-3 are correspondingly arranged on each side of the transmission shaft 13-2. One end of the lifting belt 13-3 is connected to the rotating shaft, the other end of the lifting belt 13-3 is connected to the annular frame 3 after passing through the fixed pulley 13-4, and the fixed pulley 13-4 is installed on the side portion of the top end of the support 9. The lifting belts 13-3 on the two sides are symmetrically arranged, so that when the transmission shaft 13-2 rotates, 4 lifting belts 13-3 can synchronously ascend or descend. The fixed wheels are arranged on the transmission shaft 13-2 and on the side part of the joint of the two lifting belts 13-3, and the positioning wheels of the fixed wheels on the bracket 9 are positioned on the same straight line, so that the functions of preventing the lifting belts 13-3 from deviating and deviating in the horizontal direction are achieved.
In a preferred embodiment, the lifting mechanism further comprises 2 cross bars 11 respectively disposed at both sides of the transmission shaft 13-2, the cross bars 11 are fixed on the top of the ring frame 3, and the lifting belt 13-3 can be connected to the cross bars 11 in use. Locating rods 12 which are parallel to each other are arranged at two ends of each transverse rod 11, the locating rods 12 are vertically arranged on the side portions of the supports 9, and the end portions of the two ends of each transverse rod 11 are connected with the locating rods 12 in a sliding mode. The arrangement of the cross rod 11 and the positioning rod 12 plays a role in preventing the lifting belt 13-3 from deviating and deviating in the vertical direction.
In this embodiment, the suspension assembly is specifically an intelligent rotating conductive head 4. The upper end of the intelligent rotary conductive head 4 is connected with a horizontal mechanism, the lower end of the intelligent rotary conductive head 4 is provided with a hook for hanging ornaments, and the control end of the intelligent rotary conductive head 4 is in signal connection with a host controller. The intelligent rotary conductive heads 4 work by being connected with commercial power through wires to serve as working power supplies. The intelligent rotating conductive head 4 adopted by the invention is a mature conductive rotator in the prior art, specifically, the model 300A intelligent rotating conductive head 4 sold by Shenzhen Linhui electroplating equipment Limited company, and a swinging head/electroplating swinging machine. The intelligent control system has own operating voltage during working, has protection functions of overcurrent, overvoltage, overheating, short circuit and the like, and is internally integrated with a PLC (programmable logic controller), RS485 communication control, touch screen control and the like. When the intelligent rotary conductive head 4 is used for hanging the ornament, the ornament can rotate in the ultrasonic dewaxing pool 1, the water washing pool 5, the pick-and-place station and the soaking pool 6, and the wax removing effect, the cleaning effect and the later draining effect are facilitated. Of course, if the conventional hook is selected instead of the intelligent rotary conductive head 4, the wax removal and cleaning work of the super ornament can be completed. Although the cost is improved by adopting the intelligent rotating conductive head 4, the wax removing effect is improved by more than 1 time compared with the conventional suspension structure.
And an emergency stop main switch is arranged on the side part of the bracket 9 and is connected with the host computer controller.
The invention is in operation:
1) placing the ornaments to be dewaxed on a soaking pool 6, setting soaking time on a host controller, and when the set time is reached, the host controller drives a lifting cylinder 7 to act, so as to lift the ornaments to be dewaxed from the soaking pool 6, and then placing the ornaments to be dewaxed on a taking and placing station ①;
2) the transmission motor 14-1 on the horizontal mechanism rotates, the driving wheel 14-3 drives the driven wheel 14-5 to rotate through the second chain 14-4, and as the convex teeth on the second chain 14-4 are meshed with the hole grooves on the horizontal chain 15, the rotation of the driven wheel 14-5 drives the second chain 14-4 to rotate, so that the horizontal chain 15 and the second chain 14-4 rotate continuously in the meshing process, and the intelligent rotary conductive head 4 on the horizontal chain 15 horizontally moves from the taking and placing station ① to the position right above the ultrasonic dewaxing station ②;
3) the intelligent rotary conductive head 4 is in a vacant position (of course, other stations are the same) in the moving process when the intelligent rotary conductive head 4 on the water washing station ⑧ moves to the position of the pick-and-place station ⑨, the sensor 19 senses that the intelligent rotary conductive head 4 is arranged below the intelligent rotary conductive head 4 (specifically, the intelligent rotary conductive head is in a vacant position) and feeds back a signal of 'in place' to a host computer controller, and the host computer controller receives a 'descending' instruction sent to a lifting motor 13-1 of the lifting mechanism and simultaneously sends a 'downwards extending' instruction to a driving cylinder, so that the intelligent rotary conductive head 4 on the whole rotary conductive head 4 descends until the position of a push rod 18 downwards extending triggers a first stroke switch 17-1;
4) through the step 3), the ornaments on the ultrasonic wax removal stations ② - ⑥ are all soaked in the ultrasonic wax removal pool 1, the ultrasonic vibration plate 2 continuously works to remove wax from the ornaments, the ornaments on the water washing station ⑦⑧ are all soaked in the water washing pool 5, the cleaning work is completed in the water washing pool 5, the ornaments on the picking and placing station ⑨ are in a water throwing and draining state after the procedures of ultrasonic wax removal and clean water cleaning are completed, and the picking and placing station ① repeats the operation of the step 1);
5) when the ornaments on the pick-and-place station ⑨ are drained for a certain time, the ornaments are taken down to complete the wax removal and cleaning of the single ornaments.
The intelligent wax removal can be realized by continuously repeating the steps 1) to 5). Of course to further reduce
Because the time that the horizontal migration of the rotatory conductive head of intelligence 4 and reciprocate is all shorter, so rotatory conductive head of intelligence 4 all is in constantly operating condition on each station generally, constantly rotates promptly. But may also be turned off as desired for a given intelligent rotating contact 4.
The above description is intended to describe in detail the preferred embodiments of the present invention, but the embodiments are not intended to limit the scope of the claims of the present invention, and all equivalent changes and modifications made within the technical spirit of the present invention should fall within the scope of the claims of the present invention.
Claims (9)
1. The utility model provides an ultrasonic wave ornaments paraffin removal device which characterized in that: the ultrasonic wax removal device comprises a bracket, a mounting rack, an ultrasonic generator, a control box, a lifting mechanism, a horizontal mechanism, N ultrasonic wax removal pools and M water washing pools, wherein N is an integer not less than 2, and M is an integer not less than 1;
two groups of ultrasonic vibration plates are arranged in each ultrasonic dewaxing pool, are arranged oppositely and are respectively arranged on the inner side wall of each ultrasonic dewaxing pool, and the ultrasonic vibration plates are electrically connected with an ultrasonic generator;
the system comprises N ultrasonic wax removal pools, a first water washing pool, a second water washing pool, a third water washing pool, an ornament picking and placing station and a hanging assembly, wherein the N ultrasonic wax removal pools are sequentially arranged in sequence and then are adjacent to the 1 st water washing pool, and then the M-1 water washing pools are sequentially arranged in sequence, wherein the 1 st ultrasonic wax removal pool is used as a starting end for cleaning the ornament, the M th water washing pool is used as a tail end for cleaning the ornament, the ornament picking and placing station is arranged between the starting end for cleaning the ornament and the tail end for cleaning the ornament, and the ornament picking; a suspension assembly is correspondingly arranged above each ultrasonic dewaxing pool and each water washing pool; the upper end of the suspension assembly is connected with a horizontal mechanism, and an induction assembly for detecting whether the suspension assembly moves horizontally in place is arranged on the ornament taking and placing station;
the control box is arranged on the support, the host controller is arranged in the control box, the horizontal mechanism is arranged on the mounting frame, the driving assembly of the horizontal mechanism is electrically connected with the host controller, and each suspension assembly synchronously and horizontally moves under the control of the horizontal mechanism; the lifting mechanism is arranged on the support and connected with the mounting frame, a driving assembly of the lifting mechanism is electrically connected with the host controller, and the mounting frame moves in the vertical direction under the control of the lifting mechanism; the ultrasonic generator and the induction assembly are electrically connected with the host controller.
2. The ultrasonic ornament wax removing device according to claim 1, wherein: the induction assembly comprises an inductor, a first travel switch, a second travel switch and a vertically arranged push rod, wherein the inductor is arranged on the side part of the mounting frame on the ornament taking and placing station and is close to the Mth rinsing pool; first travel switch installs the lateral part at the support, second travel switch installs the lateral part at the support and is located first travel switch's top, the top of push rod is connected with one and drives actuating cylinder, and the lower extreme of push rod stretches out and draws back along with the lift of mounting bracket, the inductor is connected with host controller's input electricity, and the output electricity that drives actuating cylinder and host controller that is connected with the push rod is connected.
3. The ultrasonic ornament wax removing device according to claim 1, wherein: the mounting frame is an annular frame, and the cross section of the annular frame is of an n-shaped structure.
4. The ultrasonic ornament wax removing device according to claim 3, wherein: the horizontal mechanism comprises a transmission motor, a driving wheel, a driven wheel and a horizontal chain, the transmission motor is arranged on the annular frame, the control end of the transmission motor is connected with the host controller, and the output shaft of the transmission motor is connected with the driving wheel through the first chain; the driving wheel and the driven wheel are both arranged on the annular frame, a second chain is connected between the driving wheel and the driven wheel, convex teeth are distributed on the second chain, and the convex teeth and the second chain are integrally formed; the horizontal chain is arranged in the annular frame through a guide rail, and the top end of each suspension assembly is connected with the horizontal chain through a rod piece; a hole groove is formed in the horizontal chain and meshed with the convex teeth on the second chain; an opening is arranged at the top of the annular frame, and the convex teeth on the second chain penetrate through the opening to be meshed with the hole grooves on the horizontal chain, so that the horizontal chain moves along with the transmission of the second chain.
5. The ultrasonic ornament wax removing device according to claim 4, wherein: the horizontal mechanism is still including setting up the annular slide rail in annular frame below, the top of annular slide rail is connected with the annular frame through the member, and each hangs the top of subassembly and is equipped with a connecting piece, the one end of connecting piece is fixed and is connected on hanging the subassembly after the other side of annular guide rail is walked around to one side of hanging the top of subassembly, the other end of connecting piece from annular guide rail.
6. The ultrasonic ornament wax removing device according to claim 3, wherein: the lifting mechanism comprises a lifting motor and a transmission shaft, the lifting motor is arranged at the top of the bracket, the control end of the lifting motor is connected with the host controller, and the output shaft of the lifting motor is connected with the transmission shaft; the transmission shaft is installed at the top of support, and is provided with the lift area more than 1 respectively in the both sides of transmission shaft, the one end of lift area is connected in the pivot, the other end in lift area is connected on the annular frame behind the fixed pulley, the lateral part on support top is installed to the fixed pulley.
7. The ultrasonic ornament wax removing device according to claim 6, wherein: elevating system still includes 2 horizontal poles that set up respectively in the both sides of transmission shaft, the horizontal pole is fixed at the top of annular frame, and is equipped with the locating lever that is parallel to each other at the both ends of each horizontal pole, the vertical lateral part of installing at the support of locating lever, the both ends tip and the locating lever sliding connection of horizontal pole.
8. The ultrasonic ornament wax removing device according to claim 1, wherein: one side in ultrasonic wave wax removal pond is equipped with a plurality of fermentation vat, and the top of each fermentation vat all is equipped with the subassembly that hangs, and each hangs the subassembly and all is connected with a lift cylinder, the lift cylinder is connected with the host controller electricity.
9. The ultrasonic ornament wax removal device according to any one of claims 1 to 8, wherein: the suspension assembly is an intelligent rotary conductive head, the upper end of the intelligent rotary conductive head is connected with the horizontal mechanism, a hook for suspending accessories is installed at the lower end of the intelligent rotary conductive head, and the control end of the intelligent rotary conductive head is in signal connection with the host controller.
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| CN201910935407.6A CN110665899A (en) | 2019-09-29 | 2019-09-29 | Ultrasonic wave ornaments paraffin removal device |
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Cited By (1)
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| CN117840119A (en) * | 2024-03-08 | 2024-04-09 | 宝鸡恒兴机械铸造有限公司 | Mould surface cleaning device |
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Application publication date: 20200110 |