CN219669266U - Automatic production line for hybrid unitized mattresses - Google Patents
Automatic production line for hybrid unitized mattresses Download PDFInfo
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- CN219669266U CN219669266U CN202321283152.8U CN202321283152U CN219669266U CN 219669266 U CN219669266 U CN 219669266U CN 202321283152 U CN202321283152 U CN 202321283152U CN 219669266 U CN219669266 U CN 219669266U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 116
- 239000011265 semifinished product Substances 0.000 claims abstract description 31
- 238000009432 framing Methods 0.000 claims abstract description 9
- 238000005096 rolling process Methods 0.000 claims description 15
- 239000004744 fabric Substances 0.000 claims description 10
- 238000004806 packaging method and process Methods 0.000 claims description 9
- 239000003292 glue Substances 0.000 claims description 8
- 239000002655 kraft paper Substances 0.000 claims description 8
- 229920000742 Cotton Polymers 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 5
- 239000002994 raw material Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000009964 serging Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a mixed type unitized mattress automatic production line, which comprises a mattress production workshop, wherein a first semi-finished product production area is arranged in the mattress production workshop, the first semi-finished product production area comprises an independent round spring bed net machine, a first multilayer assembly line, a second framing device and a first stacker crane, and the independent round spring bed net machine, the first multilayer assembly line, the second framing device and the first stacker crane are sequentially arranged according to the production flow.
Description
Technical Field
The utility model relates to the technical field of mattress production, in particular to an automatic production line of a hybrid unitized mattress.
Background
Mattresses are an item between the human body and a bed that is used to ensure that the body gets a healthy, comfortable sleep.
The required materials of the existing mattress production line during production are basically the same, the existing mattress production line is divided into a semi-finished product bed net production line, a finished product bed net production line and a subsequent production line according to the difference of finished products, a plurality of production lines are respectively provided with different floors, the raw materials are required to be respectively conveyed to the different floors when being transported, a large amount of time is wasted on material transportation, and the production efficiency is affected.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model aims to provide a hybrid unitized mattress automatic production line, which is beneficial to improving the production efficiency by integrating the production of a semi-finished bed net and the subsequent production in the same workshop so as to avoid the waste of a great deal of time of workers on material transportation.
The utility model adopts the following technical scheme:
the automatic production line for the hybrid unitized mattress comprises a mattress production workshop, wherein a production area of a first semi-finished product is arranged in the mattress production workshop, the production area of the first semi-finished product comprises an independent round spring bed net machine, a first multilayer assembly line, a second framing device and a first stacker, and the independent round spring bed net machine, the first multilayer assembly line, the second framing device and the first stacker are sequentially arranged according to the production flow;
the mattress production workshop further comprises a subsequent processing area, the subsequent processing area is suitable for receiving a bed net produced in the first semi-finished product production area and processing the bed net into a mattress, a first jacking machine, a first bed net unstacker, a first glue rolling machine, a first surrounding edge machine, a first PE film flat-pressing kraft paper packaging machine and a first rolling machine are arranged in the subsequent processing area, and the first jacking machine, the first bed net unstacker, the first glue rolling machine, the first surrounding edge machine, the first PE film flat-pressing kraft paper packaging machine and the first rolling machine are sequentially arranged according to a production flow.
Further, the mattress production workshop further comprises a second semi-finished product production area, the second semi-finished product production area comprises an automatic independent bagged net machine, a second double-layer pipeline and a second stacker crane, the automatic independent bagged net machine, the second double-layer pipeline and the second stacker crane are sequentially arranged according to the production flow, and the subsequent processing area is suitable for receiving the bed net produced by the second semi-finished product production area and processing the bed net into a mattress.
Further, the multifunctional fabric manufacturing plant comprises a fabric manufacturing plant, wherein a multi-needle pleat cotton machine, a needle inspecting machine, a long arm machine, a lifting machine, a side pulling machine, a flatcar machine, an embroidery machine, a side pointing machine, a side locking machine, a pattern machine and a cutting bed are sequentially arranged in the fabric manufacturing plant according to the production flow, and the multi-needle pleat cotton machine, the needle inspecting machine, the long arm machine, the lifting machine, the side pulling machine, the flatcar machine, the embroidery machine, the side pointing machine, the side locking machine, the pattern machine and the cutting bed are sequentially arranged.
Further, the mattress production workshop is also provided with a storage area.
Further, the mattress production system further comprises a conveying channel, wherein the conveying channel is used for communicating the mattress production workshop, the bed net production workshop and the bed net production workshop.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the first semi-finished product production area and the subsequent processing area which are originally placed in two different workshops are uniformly placed in the mattress production workshop, so that a worker only needs to uniformly transport the required raw materials into the mattress production workshop, and does not need to transport the raw materials into the two different workshops respectively, the transportation time is shortened, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of a mattress production plant of a hybrid unitized mattress automatic production line of the present utility model;
FIG. 2 is a schematic diagram of a production plant of a bed net of a hybrid unitized mattress automatic production line of the present utility model;
FIG. 3 is a schematic diagram of a fabric production plant of a hybrid unitized mattress automatic production line according to the present utility model;
the diagram is: 10. a mattress production workshop; 101. a first semi-finished product production zone; 1011. an independent round spring bed net machine; 1012. a first multi-layer pipeline; 1013. a second framing device; 1014. a first stacker; 102. a subsequent processing zone; 1021. a first jack; 1022. a first bed net unstacker; 1023. a first glue rolling machine; 1024. a first edge surrounding machine; 1025. the first PE film flat-pressing kraft paper packaging machine; 1026. a first wrapping machine; 103. a second semi-finished product production zone; 1031. an automatic independent bag-packed bed net machine; 1032. a second double layer pipeline; 1033. a second stacker crane; 104. a storage area; 20. a fabric production workshop; 201. a multi-needle pleat cotton machine; 202. a needle checking machine; 203. a long arm machine; 204. a hoist; 205. edge rollers; 206. a flatcar machine; 207. an embroidery machine; 208. a side pointing machine; 209. a serging machine; 2010. pattern sewing machine; 2011. and (5) cutting a bed.
Detailed Description
The present utility model will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.
In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
As shown in fig. 1-3, the utility model discloses a hybrid unitized mattress automatic production line, which comprises a mattress production workshop 10, wherein a first semi-finished product production area 101 is arranged in the mattress production workshop 10, the first semi-finished product production area 101 comprises an independent round spring bed net machine 1011, a first multilayer assembly line 1012, a second framing device 1013 and a first stacker 1014, and the independent round spring bed net machine 1011, the first multilayer assembly line 1012, the second framing device 1013 and the first stacker 1014 are sequentially arranged according to the production flow;
the mattress production workshop 10 further comprises a subsequent processing area 102, the subsequent processing area 102 is suitable for receiving the bed net produced by the first semi-finished product production area 101 and processing the bed net into a mattress, a first jacking machine 1021, a first bed net unstacker 1022, a first glue rolling machine 1023, a first edge surrounding machine 1024, a first PE film flat kraft packaging machine 1025 and a first rolling machine 1026 are arranged in the subsequent processing area 102, and the first jacking machine 1021, the first bed net unstacker 1022, the first glue rolling machine 1023, the first edge surrounding machine 1024, the first PE film flat kraft packaging machine 1025 and the first rolling machine 1026 are sequentially arranged according to a production flow.
According to the utility model, the first semi-finished product production area 101 and the subsequent processing area 102 which are originally placed in two different workshops are uniformly placed in the mattress production workshop 10, so that a worker only needs to uniformly transport raw materials required by the first semi-finished product production area 101 into the mattress production workshop 10, and bed nets produced in the first semi-finished product production area 101 are not required to be transported into other workshops again, so that the transportation time is shortened, and the production efficiency is improved.
Preferably, in this embodiment, the mattress production plant 10 further includes a second semi-finished product production area 103, where the second semi-finished product production area 103 includes an automatic independent bagged mesh machine 1031, a second double-layer pipeline 1032, and a second stacker 1033, where the automatic independent bagged mesh machine 1031, the second double-layer pipeline 1032, and the second stacker 1033 are sequentially arranged according to a production flow, and the subsequent processing area 102 is adapted to receive a mesh produced by the second semi-finished product production area 103 and process the mesh into a mattress.
And because the subsequent processing equipment in the second semi-finished product production area 103 and the first semi-finished product production area 101 are the same, one subsequent processing area 102 is arranged, and one set of subsequent processing equipment is arranged in the subsequent processing area 102, so that the subsequent processing of the second semi-finished product production area 103 and the first semi-finished product production area 101 can be met, and two sets of subsequent processing equipment are not required to be respectively arranged for two production lines, so that the equipment cost is reduced.
In this embodiment, the automatic round spring mattress machine weaves the steel wires into a net shape, and then sequentially passes through a third pipeline and is conveyed to the first frame-beating device, the first jack 1021, the first mattress de-stacking machine 1022, the first glue rolling machine 1023 and the first surrounding machine 1024 to form a mattress, and then the formed mattress is conveyed to the first PE film flat kraft packaging machine 1025 and the first rolling machine 1026 for packaging.
Preferably, in this embodiment, the fabric production plant 20 is further included, a multi-needle pleat cotton machine 201, a needle inspecting machine 202, a long arm machine 203, a lifter 204, a side drawing machine 205, a flatcar 206, an embroidery machine 207, a side pointing machine 208, a lockstitch machine 209, a pattern machine 2010 and a cutting bed 2011 in the fabric production plant 20 are sequentially set according to the production flow, and the multi-needle pleat cotton machine 201, the needle inspecting machine 202, the long arm machine 203, the lifter 204, the side drawing machine 205, the flatcar 206, the embroidery machine 207, the side pointing machine 208, the lockstitch machine 209, the pattern machine 2010 and the cutting bed 2011 are sequentially set according to the production flow.
Preferably, in this embodiment, in order to facilitate stacking of the raw materials and the finished products, the mattress production plant 10 is further provided with a storage area 104 in the embodiment, and of course, a storage area 104 for storing the raw materials and the finished products is also provided in the bed net production area and the fabric production area.
In addition, in order to facilitate the transportation of raw materials by workers, a conveying channel is further included in the embodiment.
The above embodiments are only preferred embodiments of the present utility model, and the scope of the present utility model is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present utility model are intended to be within the scope of the present utility model as claimed.
Claims (5)
1. The utility model provides a hybrid unitized mattress automatic production line which characterized in that: the automatic production line comprises a mattress production workshop (10), wherein a first semi-finished product production area (101) is arranged in the mattress production workshop (10), the first semi-finished product production area (101) comprises an independent round spring bed net machine (1011), a first multilayer assembly line (1012), a second framing device (1013) and a first stacker (1014), and the independent round spring bed net machine (1011), the first multilayer assembly line (1012), the second framing device (1013) and the first stacker (1014) are sequentially arranged according to the production flow;
the mattress production workshop (10) further comprises a subsequent processing area (102), the subsequent processing area (102) is suitable for receiving a bed net produced by the first semi-finished product production area (101) and processing the bed net into a mattress, a first jacking machine (1021), a first bed net unstacker (1022), a first glue rolling machine (1023), a first edge surrounding machine (1024), a first PE film flat kraft packaging machine (1025) and a first rolling machine (1026) are arranged in the subsequent processing area (102), and the first jacking machine (1021), the first bed net unstacker (1022), the first glue rolling machine (1023), the first edge surrounding machine (1024), the first PE film flat kraft packaging machine (1025) and the first rolling machine (1026) are sequentially arranged according to a production flow.
2. The automatic production line for hybrid unitized mattresses according to claim 1, wherein: the mattress production workshop (10) further comprises a second semi-finished product production area (103), the second semi-finished product production area (103) comprises an automatic independent bagged bed net machine (1031), a second double-layer pipeline (1032) and a second stacker crane (1033), the automatic independent bagged bed net machine (1031), the second double-layer pipeline (1032) and the second stacker crane (1033) are sequentially arranged according to the production flow, and the subsequent processing area (102) is suitable for receiving a bed net produced by the second semi-finished product production area (103) and processing the bed net into a mattress.
3. The automatic production line for hybrid unitized mattresses according to claim 1, wherein: still include surface fabric workshop (20), many needle pleat cotton machine (201), needle check machine (202), long arm machine (203), lifting machine (204), draw limit machine (205), flatcar machine (206), embroidery machine (207), point limit machine (208), lockstitch limit machine (209), style machine (2010) and cutting bed (2011) in surface fabric workshop (20), many needle pleat cotton machine (201), needle check machine (202), long arm machine (203), lifting machine (204), draw limit machine (205), flatcar machine (206), embroidery machine (207), point limit machine (208), lockstitch limit machine (209), style machine (2010) and cutting bed (2011) set gradually according to production flow.
4. The automatic production line for hybrid unitized mattresses according to claim 1, wherein: the mattress production plant (10) is also provided with a storage area (104).
5. The automatic production line for hybrid unitized mattresses according to claim 1, wherein: the mattress production system further comprises a conveying channel which is used for communicating the mattress production workshop (10), the bed net production workshop and the bed net production workshop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321283152.8U CN219669266U (en) | 2023-05-24 | 2023-05-24 | Automatic production line for hybrid unitized mattresses |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321283152.8U CN219669266U (en) | 2023-05-24 | 2023-05-24 | Automatic production line for hybrid unitized mattresses |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219669266U true CN219669266U (en) | 2023-09-12 |
Family
ID=87898135
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321283152.8U Active CN219669266U (en) | 2023-05-24 | 2023-05-24 | Automatic production line for hybrid unitized mattresses |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219669266U (en) |
-
2023
- 2023-05-24 CN CN202321283152.8U patent/CN219669266U/en active Active
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