CN219652519U - Automatic electroplating line longmen hoist and mount system - Google Patents
Automatic electroplating line longmen hoist and mount system Download PDFInfo
- Publication number
- CN219652519U CN219652519U CN202320293689.6U CN202320293689U CN219652519U CN 219652519 U CN219652519 U CN 219652519U CN 202320293689 U CN202320293689 U CN 202320293689U CN 219652519 U CN219652519 U CN 219652519U
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- lifting
- portal frame
- hoisting
- gantry
- fixed
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- 238000009713 electroplating Methods 0.000 title claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 16
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 230000002708 enhancing effect Effects 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000007747 plating Methods 0.000 claims 9
- 239000000463 material Substances 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
Abstract
The utility model discloses an automatic electroplating line gantry hoisting system, which comprises a gantry, wherein a hoisting structure is fixed on one side of the gantry, the hoisting structure is used for hoisting a workpiece, one side of the gantry is connected with a driving structure, the driving structure is used for driving a device to move, and a moving structure is fixed below the gantry; the sliding rail structure is arranged on the inner side of the portal frame. According to the utility model, the sliding rails are arranged on two sides of the interior of the portal frame, the two ends of the lifting plate vertically lift on the sliding rails through the sliding blocks, the position of the lifting plate in the vertical direction is limited through the sliding rails, the stability of the lifting plate is enhanced, and the position of the lifting belt is limited through the limiting holes formed in the limiting plate, so that the positions of the lifting plate and the lifting belt cannot deviate, the positioning precision of lifting equipment is enhanced, the lifting structure and the driving structure work, the accurate positioning and the linear speed adjustment of an automatic portal lifting system can be synchronously realized, and the multidimensional intelligent function of the equipment is realized.
Description
Technical Field
The utility model relates to the technical field of gantry cranes, in particular to an automatic electroplating line gantry crane system.
Background
The automatic gantry hoisting equipment generally comprises a gantry, a mechanical hook claw, a suspension mechanism and the like. The suspension mechanism comprises a driving motor, a transmission mechanism, a fixed plate and the like, wherein the driving motor is fixed on the fixed plate of the frame gantry frame, outputs a rotating speed suitable for working conditions through a speed reducer, and is connected with a transmission rotating shaft to drive a chain or a belt so as to enable the mechanical hook to do lifting motion. And then the workpiece can be lifted and transferred to a required fixed station through the integral horizontal movement of the gantry frame, so that the purpose that automatic equipment replaces manual workpiece transferring is achieved.
At present, for factory automation gantry hoisting equipment, most of design and manufacture are focused on design matching of relevant indexes such as gantry hoisting weight, lifting height and hoisting speed, for example, the lifting weight is 500KG, 1000KG, 3000KG and the like, the lifting height is 0.5m, 1m, 3m and the like, the hoisting speed is 1m/s, 2m/s and the like, but the positioning precision, the lifting speed and the horizontal moving speed of most of gantry hoisting equipment can not be linearly adjusted.
Disclosure of Invention
The utility model aims to solve the defects in the prior art, and provides an automatic electroplating line gantry hoisting system which comprises a gantry, wherein a hoisting structure is fixed on one side of the gantry, the hoisting structure is used for hoisting a workpiece, one side of the gantry is connected with a driving structure, the driving structure is used for driving a device to move, and a moving structure is fixed below the gantry;
the sliding rail structure is arranged on the inner side of the portal frame and is used for enhancing the stability of the hoisting structure;
and the two ends of the limiting structure are connected with the portal frame, and the limiting structure is used for limiting the position of the hoisting structure.
Preferably, the hoisting structure comprises a hoisting motor, the hoisting motor is fixedly connected with the outer side of the portal frame, the hoisting motor is fixed with one end of a rotating shaft, the other end of the rotating shaft is rotationally connected with the portal frame through a bearing, a hoisting belt is arranged on the rotating shaft, a hanging plate is fixed below the hoisting belt, and a hook is fixed below the hanging plate.
Preferably, the driving structure comprises a shifting motor, the shifting motor is fixedly connected with the outer side of the portal frame through a speed reducer, one end of the shifting motor is connected with a transmission shaft, and the transmission shaft is connected with the moving structure through a transmission belt.
Preferably, the movable structure comprises a mounting box, the upper part of the mounting box is fixedly connected with a portal frame, the inside of the mounting box is connected with a roller, the roller is connected with a transmission belt through a gear shaft, and two ends of the mounting box are detachably connected with auxiliary wheels.
Preferably, the sliding rail structure comprises a sliding rail and a sliding block, the sliding rail is matched with the sliding block, the sliding rail is fixed on the inner side of the portal frame, and one side of the sliding block is detachably connected with the hanging plate through a screw.
Preferably, the limit structure comprises a limit plate, a limit hole is formed in the limit plate, the limit hole is formed in the limit plate and used for penetrating through the lifting belt, and two ends of the limit plate are fixed with the portal frame through connecting blocks.
Preferably, two hooks are arranged.
Preferably, the moving structure and the sliding rail structure are both provided with two.
Preferably, each of the moving structures is provided with two rollers and four auxiliary wheels.
Preferably, the portal frame is made of seamless steel.
The technical scheme has the following advantages or beneficial effects:
according to the utility model, the sliding rails are arranged on two sides of the interior of the portal frame, the two ends of the lifting plate vertically lift on the sliding rails through the sliding blocks, the position of the lifting plate in the vertical direction is limited through the sliding rails, the stability of the lifting plate is enhanced, and the position of the lifting belt is limited through the limiting holes formed in the limiting plate, so that the positions of the lifting plate and the lifting belt cannot deviate, the positioning precision of lifting equipment is enhanced, the lifting structure and the driving structure work, the accurate positioning and the linear speed adjustment of an automatic portal lifting system can be synchronously realized, and the multidimensional intelligent function of the equipment is realized.
Drawings
FIG. 1 is a schematic view of a hoisting system according to an embodiment of the utility model;
FIG. 2 is a front view of a hoist system according to an embodiment of the present utility model;
FIG. 3 is a side view of a hoist system according to an embodiment of the present utility model;
fig. 4 is a bottom schematic view of a hoist system according to an embodiment of the utility model.
Legend description:
1. a portal frame; 2. a hoisting structure; 3. a driving structure; 4. a moving structure; 5. a slide rail structure; 6. a limit structure; 7. a workpiece; 201. lifting the motor; 202. a rotating shaft; 203. a lifting belt; 204. a hanger plate; 205. a hook; 31. a transfer motor; 32. a speed reducer; 33. a transmission shaft; 34. a drive belt; 41. a mounting box; 42. a roller; 43. a gear shaft; 44. an auxiliary wheel; 51. a slide rail; 52. a slide block; 61. a limiting plate; 62. and (5) connecting a block.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Embodiment one:
as shown in fig. 1-4, the gantry lifting system of the automatic electroplating line comprises a gantry 1, wherein a lifting structure 2 is fixed on one side of the gantry 1, the lifting structure 2 is used for lifting a workpiece 7, one side of the gantry 1 is connected with a driving structure 3, the driving structure 3 is used for driving a device to move, and a moving structure 4 is fixed below the gantry 1; the sliding rail structure 5 is arranged on the inner side of the portal frame 1, and the sliding rail structure 5 is used for enhancing the stability of the hoisting structure 2; the two ends of the limiting structure 6 are connected with the portal frame 1, and the limiting structure 6 is used for limiting the position of the hoisting structure 2; the workpiece 7 is hoisted through the hoisting structure 2, the moving structure 4 is controlled to move through the driving structure 3 to drive the portal frame 1 to horizontally move, all intermediate processes realize full-automatic operation except manual operation required for feeding and discharging, the portal frame 1 is controlled to move to a designated position (position switch detection) through the driving structure 3 and the moving structure 4, the tool is lifted and moved to a first process treatment tank position (position switch detection), the hoisting structure 2 is controlled to descend, the material starts to be treated and timing is performed, meanwhile, the charging basket is coded, after the first tank position treatment is completed, the portal frame 1 is controlled to reach the first tank position, the tool charging basket is lifted, the portal frame 1 is moved to the next treatment tank position (position switch detection), the hoisting structure 2 is controlled to descend, the material starts to be treated and timing is performed, at the moment, the first tank position waits for the treatment charging basket, whether the tool charging basket needs to be treated or not is detected (position sensor feedback signal), and if a new tool needs to be treated, the gantry crane is controlled to carry out hoisting treatment, so that automatic control treatment of the tool material is repeatedly completed.
As shown in fig. 1 and 2, the hoisting structure 2 comprises a hoisting motor 201, the hoisting motor 201 is fixedly connected with the outer side of the portal frame 1, the hoisting motor 201 is fixed with one end of a rotating shaft 202, the other end of the rotating shaft 202 is rotationally connected with the portal frame 1 through a bearing, a hoisting belt 203 is arranged on the rotating shaft 202, a lifting plate 204 is fixed below the hoisting belt 203, and a hook 205 is fixed below the lifting plate 204; the lifting motor 201 drives the rotating shaft 202 to rotate, and the rotating shaft 202 drives the lifting belt 203 and the hook 205 to lift the workpiece 7, so that automatic lifting is realized.
As shown in fig. 2 and 3, the slide rail structure 5 includes a slide rail 51 and a slide block 52, the slide rail 51 is adapted to the slide block 52, the slide rail 51 is fixed inside the portal frame 1, one side of the slide block 52 is detachably connected with the hanger plate 204 through a screw, the limit structure 6 includes a limit plate 61, a limit hole is formed inside the limit plate 61 for passing through the lifting belt 203, and two ends of the limit plate 61 are fixed with the portal frame 1 through a connecting block 62; through the slide rail 51 setting in the inside both sides of portal frame 1, hanger plate 204 both ends pass through slider 52 and vertically go up and down on slide rail 51, have limited hanger plate 204 in the position of vertical direction through slide rail 51, have strengthened hanger plate 204's stability, and the spacing hole of the inside seting up of rethread limiting plate 61 is prescribing a limit to the position of lifting belt 203 for hanger plate 204 and lifting belt 203's position can not take place the skew, has strengthened lifting device's positioning accuracy.
Embodiment two:
as shown in fig. 2 and fig. 4, on the basis of the first embodiment, the present utility model provides a technical solution: the number of hooks 205 is two, the number of moving structures 4 and the number of sliding rail structures 5 are two, each moving structure 4 is provided with two idler wheels 42 and four auxiliary wheels 44, and the portal frame 1 is made of seamless steel; the workpiece 7 is conveniently and stably lifted by the two hooks 205.
As shown in fig. 1 and 2, the driving structure 3 comprises a transferring motor 31, the transferring motor 31 is fixedly connected with the outer side of the portal frame 1 through a speed reducer 32, one end of the transferring motor 31 is connected with a transmission shaft 33, the transmission shaft 33 is connected with a moving structure 4 through a transmission belt 34, the moving structure 4 comprises a mounting box 41, the upper part of the mounting box 41 is fixedly connected with the portal frame 1, a roller 42 is connected inside the mounting box 41, the roller 42 is connected with the transmission belt 34 through a gear shaft 43, and two ends of the mounting box 41 are detachably connected with auxiliary wheels 44; through moving motor 31 and speed reducer 32 work, drive transmission shaft 33 rotates, and then drive gear shaft 43 and gyro wheel 42 through drive belt 34 and rotate for gyro wheel 42 drives portal frame 1 and removes, and a plurality of auxiliary wheel 44 sets up in the gyro wheel 42 outside, makes auxiliary wheel 44 slide in the orbital side of walking, has limited the position of gyro wheel 42, has improved the stability of gyro wheel 42 during operation, can realize in step that the accurate location of automatic portal hoist and mount system, the speed is linear adjustable, automatically, the function integration an organic wholes such as work piece power supply of switching on, realize the multidimension degree intelligent function of this equipment.
Working principle: the staff hoists work piece 7 through hoisting structure 2, rethread drive structure 3 control moving structure 4 moves, drive portal frame 1 carries out horizontal migration, except that material loading and unloading need manual operation, all intermediate processes realize full-automatic operation, drive axis of rotation 202 through hoisting motor 201 and rotate, axis of rotation 202 drives elevating belt 203 and couple 205 again and mentions work piece 7, realize automatic hoist and mount, set up in portal frame 1 inside both sides through slide rail 51, the hanger plate 204 both ends pass through slider 52 and vertically lift on slide rail 51, the position of hanger plate 204 in the vertical direction has been restricted through slide rail 51, stability of hanger plate 204 has been strengthened, the spacing hole that the rethread limiting plate 61 is inside is offered is prescribe to the position of elevating belt 203, make hanger plate 204 and elevating belt 203's position can not take place the skew, the positioning accuracy of lifting device has been strengthened, work through transfer motor 31 and speed reducer 32, drive transmission shaft 33 rotates, and then drive gear shaft 43 and gyro wheel 42 through driving drive belt 34 and gyro wheel 42 and carry out the rotation, make gyro wheel 42 drive portal frame 1 carry out the removal, the gyro wheel 42, the setting is outside gyro wheel 42, the automatic power source 44, the position of the automatic power source of auxiliary wheel 44 is realized, the automatic power source of running rail is accurate, the position of the intelligent power source is adjusted, the position of the intelligent power supply is realized, the synchronous, the automatic power system is realized, and the position of the intelligent and the work device is adjusted, and the position of the intelligent and the work device is realized.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (10)
1. The automatic electroplating line gantry hoisting system comprises a gantry (1), and is characterized in that a hoisting structure (2) is fixed on one side of the gantry (1), the hoisting structure (2) is used for hoisting a workpiece (7), one side of the gantry (1) is connected with a driving structure (3), the driving structure (3) is used for driving a device to move, and a moving structure (4) is fixed below the gantry (1);
the sliding rail structure (5) is arranged on the inner side of the portal frame (1), and the sliding rail structure (5) is used for enhancing the stability of the hoisting structure (2);
the limiting structure (6), limiting structure (6) both ends are connected with portal frame (1), limiting structure (6) are used for prescribing a limit to the position of hoisting structure (2).
2. An automated plating line gantry crane system according to claim 1, wherein: lifting structure (2) are including lifting motor (201), lifting motor (201) and portal frame (1) outside fixed connection, lifting motor (201) are fixed with axis of rotation (202) one end, the axis of rotation (202) other end is connected with portal frame (1) rotation through the bearing, be provided with lifting belt (203) on axis of rotation (202), lifting belt (203) below is fixed with hanger plate (204), hanger plate (204) below is fixed with couple (205).
3. An automated plating line gantry crane system according to claim 1, wherein: the driving structure (3) comprises a transfer motor (31), the transfer motor (31) is fixedly connected with the outer side of the portal frame (1) through a speed reducer (32), one end of the transfer motor (31) is connected with a transmission shaft (33), and the transmission shaft (33) is connected with the moving structure (4) through a transmission belt (34).
4. An automated plating line gantry crane system according to claim 1, wherein: the movable structure (4) comprises a mounting box (41), the upper portion of the mounting box (41) is fixedly connected with the portal frame (1), a roller (42) is connected to the inside of the mounting box (41), the roller (42) is connected with the driving belt (34) through a gear shaft (43), and auxiliary wheels (44) are detachably connected to the two ends of the mounting box (41).
5. An automated plating line gantry crane system according to claim 1, wherein: the sliding rail structure (5) comprises a sliding rail (51) and a sliding block (52), the sliding rail (51) is matched with the sliding block (52), the sliding rail (51) is fixed on the inner side of the portal frame (1), and one side of the sliding block (52) is detachably connected with the hanging plate (204) through a screw.
6. An automated plating line gantry crane system according to claim 1, wherein: the limiting structure (6) comprises a limiting plate (61), limiting holes are formed in the limiting plate (61), the limiting holes are formed in the limiting plate (61) and used for penetrating through the lifting belt (203), and two ends of the limiting plate (61) are fixed with the portal frame (1) through connecting blocks (62).
7. An automated plating line gantry crane system according to claim 2, wherein: two hooks (205) are arranged.
8. An automated plating line gantry crane system according to claim 1, wherein: the movable structure (4) and the sliding rail structure (5) are both provided with two.
9. An automated plating line gantry crane system according to claim 1, wherein: each of the moving structures (4) is provided with two rollers (42) and four auxiliary wheels (44).
10. An automated plating line gantry crane system according to claim 1, wherein: the portal frame (1) is made of seamless steel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320293689.6U CN219652519U (en) | 2023-02-23 | 2023-02-23 | Automatic electroplating line longmen hoist and mount system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320293689.6U CN219652519U (en) | 2023-02-23 | 2023-02-23 | Automatic electroplating line longmen hoist and mount system |
Publications (1)
Publication Number | Publication Date |
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CN219652519U true CN219652519U (en) | 2023-09-08 |
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ID=87880961
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202320293689.6U Active CN219652519U (en) | 2023-02-23 | 2023-02-23 | Automatic electroplating line longmen hoist and mount system |
Country Status (1)
Country | Link |
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CN (1) | CN219652519U (en) |
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2023
- 2023-02-23 CN CN202320293689.6U patent/CN219652519U/en active Active
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