CN216862902U - Wallboard mould car integral cover plate grabbing and transferring device - Google Patents
Wallboard mould car integral cover plate grabbing and transferring device Download PDFInfo
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- CN216862902U CN216862902U CN202220604506.3U CN202220604506U CN216862902U CN 216862902 U CN216862902 U CN 216862902U CN 202220604506 U CN202220604506 U CN 202220604506U CN 216862902 U CN216862902 U CN 216862902U
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Abstract
The utility model discloses a wallboard mould car integral cover plate grabbing and transferring device which comprises a rack, wherein a walking beam is arranged at the top of the rack, a transferring mechanism and a grabbing mechanism are respectively arranged above and below the walking beam, the grabbing mechanism is connected with the transferring mechanism through a lifting mechanism, and the transferring mechanism drives the grabbing mechanism to reciprocate along the walking beam; the transfer mechanism comprises a walking frame, a walking driving motor and a transmission assembly, wherein the walking driving motor is fixedly arranged on one side of the frame of the walking frame, and an output shaft of the walking driving motor is connected with the transmission assembly; snatch the mechanism and including snatching the fixed plate and snatching the subassembly, every group snatchs the subassembly and includes the clamp hook and drive actuating cylinder, and the one end of clamp hook is articulated through the connecting axle with snatching the fixed plate, and the other end of clamp hook stretches out outside snatching the fixed plate and be located and snatch the fixed plate below, drives actuating cylinder drive clamp hook's one end and rotates around the connecting axle. The grabbing and transferring device can realize automatic grabbing and transferring of the cover plate of the mould car and improve the working efficiency.
Description
Technical Field
The utility model relates to the technical field of concrete prefabricated parts, in particular to a grabbing and transferring device for an integral cover plate of a wallboard mould car.
Background
At present, the problems of the cast-in-place mode of the traditional building are more and more serious in the aspects of environmental protection, quality stability, employment and the like, and the requirement of the modern building can not be met, so that the assembly type building mode is provided to solve the problems brought by the traditional building mode. The assembly type building can realize batch production of prefabricated parts and the like, so that the traditional cast-in-place type scattered work of a construction site is transferred to production line type prefabrication processing of a factory and then is conveyed to the construction site for assembly operation, the flow is greatly simplified, and the efficiency is improved. Compared with the traditional mode, the assembly type is more standardized, mechanized and automated, and is easier to control the construction period, the environmental protection, the quality and the like. Meanwhile, due to the advantages of industrial production, the advantages of labor are obvious, and mechanized and automatic equipment can be used for reducing or replacing manpower, so that the labor intensity is low and the working environment is good. The light wallboard is an important kind of prefabricated component of assembled, and the wallboard production line is an automation line for producing light wallboard, and its in-process, prepares wallboard prefabrication production special mould car, carries out processes such as wallboard pouring and vibration in the mould car, and when pouring and vibrating accomplish the back, needs transport the mould car to the maintenance kiln body in to the maintenance of wallboard prefabricated component, need cover the board on the mould car during the maintenance. But during present wallboard maintenance, for the manual work generally with the apron from apron storage location transport to mould car top, not only work efficiency is low, artifical intensity of labour is big, and the manual work has danger in the eminence operation. Therefore, the operation of the cover plate of the mould car needs to be improved, and in view of the improvement, the utility model provides a grabbing and transferring device for the integral cover plate of the wallboard mould car, which can automatically grab and transfer the cover plate.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a wallboard mould car integral cover plate grabbing and transferring device, which realizes automatic grabbing and transferring of a mould car cover plate through matching of a transferring mechanism, a grabbing mechanism and a lifting mechanism, improves the working efficiency and reduces the labor intensity of workers.
In order to achieve the purpose, the utility model adopts the technical scheme that:
the utility model provides a wallboard mould car integral cover plate grabbing and transferring device which comprises a rack and a PLC (programmable logic controller), wherein walking beams are arranged on two sides of the top of the rack, linear guide rails are arranged above the walking beams, a transferring mechanism is arranged above the linear guide rails, a grabbing mechanism is arranged below the walking beams, the grabbing mechanism is connected with the transferring mechanism through a lifting mechanism, the transferring mechanism is connected with the linear guide rails in a sliding manner, and the transferring mechanism drives the grabbing mechanism to reciprocate along the linear guide rails;
the transfer mechanism comprises a walking frame, a walking driving motor and transmission assemblies, wherein the walking frame is arranged above the linear guide rail and is in sliding connection with the linear guide rail, the walking driving motor is fixedly arranged on one side of the walking frame, the end part of an output shaft of the walking driving motor is connected with the transmission assemblies, the transmission assemblies are arranged into 2 groups, and the 2 groups of transmission assemblies are respectively arranged on walking beams on two sides of the frame;
the grabbing mechanism comprises a grabbing fixed plate and grabbing components, the grabbing components are arranged into 2 groups, and the 2 groups of grabbing components are respectively positioned on two sides of the grabbing fixed plate; each group of grabbing components comprises a clamping hook and a driving cylinder, the driving cylinder is arranged above the grabbing fixing plate, one end of the clamping hook is hinged with the grabbing fixing plate through a connecting shaft, the other end of the clamping hook extends out of the grabbing fixing plate and is located below the grabbing fixing plate, and the driving cylinder drives one end of the clamping hook to rotate around the connecting shaft;
the walking driving motor, the driving cylinder and the lifting mechanism are electrically connected with the PLC.
In the technical scheme, the transfer mechanism comprises a walking frame, a walking driving motor and a transmission assembly, wherein the walking driving motor can drive the walking frame to reciprocate along a linear guide rail above the rack through the transmission assembly, so that the whole transfer mechanism and the whole grabbing mechanism are driven to reciprocate along a walking beam, and the translation and the transfer of the whole cover plate of the wallboard mould car are realized; the grabbing mechanism comprises a grabbing fixing plate and a grabbing assembly, the grabbing assembly comprises a clamping hook and a walking driving motor, and the walking driving motor can drive the clamping hook to turn over so as to clamp and release the cover plate; and the grabbing mechanism is connected with the transferring mechanism through the lifting mechanism, and the cover plate is lifted.
Furthermore, the long rack of the transmission assembly and the gear meshed with the long rack are arranged on the inner side of the walking beam, and the gear is arranged at the end part of an output shaft of the walking driving motor. In the technical scheme, the walking driving motor adopts a motor with double output shafts, and the gears of the 2 groups of transmission assemblies can be driven to rotate by one walking driving motor, so that the walking driving motor and the walking frame can run along the linear guide rail together.
Further, the clamping hooks of the 2 groups of grabbing components are oppositely arranged.
In the technical scheme, the clamping hooks of the 2 groups of grabbing components are oppositely arranged, namely, one ends of the clamping hooks with hooks are oppositely arranged, and the cover plate is clamped by the 2 groups of opposite clamping hooks.
Further, at least one clamping hook is arranged in each group of grabbing components.
In above-mentioned technical scheme, every group snatchs the subassembly in the double-layered hook can set up 1 or a plurality ofly, when setting up a plurality ofly, needs to guarantee that every group snatchs the installation direction of a plurality of double-layered hooks in the subassembly the same, and still need to guarantee to drive actuating cylinder control a plurality of double-layered hook synchronous upsets.
Further, elevating system includes lift suspender, lift band pulley and lift driving motor, the lift suspender sets up 2, the lift band pulley sets up 2, 2 lift suspender's one end is fixed respectively at 2 lift band pulleys, and the other end is fixed respectively in the both sides of snatching the fixed plate, lift driving motor's output shaft and 2 lift band pulley's pivot are connected.
In above-mentioned technical scheme, 2 lift band pulleys share 1 pivot, through 2 lift band pulley synchronous rotations of a lift driving motor drive, make 2 lift suspender upwards tighten up or loosen downwards along with the rotation of lift band pulley, guarantee 2 lift suspender synchronous lifting, prevent to snatch the fixed plate slope.
Furthermore, the top of snatching the fixed plate is provided with the guide bar, be provided with the guiding hole with guide bar matched with on the walking frame, outside the guide bar stretched out the guiding hole, the guide bar preferred sets up 2.
In the technical scheme, the guide rod is arranged between the transfer mechanism and the grabbing mechanism and is matched with the lifting sling, so that the stability and the reliability of the lifting process of the grabbing mechanism can be further guaranteed.
Furthermore, the side of the walking frame, the top and the bottom of the grabbing fixing plate are provided with proximity switches, and the proximity switches are electrically connected with the PLC.
The beneficial effects of the utility model are as follows:
according to the wallboard mould car integral cover plate grabbing and transferring device provided by the utility model, the automatic grabbing and transferring of the mould car cover plate are realized through the matching of the transferring mechanism, the grabbing mechanism and the lifting mechanism, the horizontal direction and the vertical direction transferring are realized, the working efficiency is improved, the production period is shortened, and the manual labor intensity is reduced.
Drawings
In order to clearly illustrate the embodiments or technical solutions of the present invention in the prior art, the drawings used in the description of the embodiments or prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of the gripping and transferring device of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a side view of FIG. 1;
FIG. 4 is a schematic structural view of the transfer mechanism and the lifting mechanism;
FIG. 5 is a schematic view of the structure of the grasping mechanism;
fig. 6 is a side view of fig. 5.
The figure is marked with: 1. a frame; 11. a column; 12. a cross beam; 13. a walking beam; 2. a transfer mechanism; 21. a walking frame; 22. a travel driving motor; 23. a gear; 24. a drive shaft; 3. a grabbing mechanism; 31. grabbing a fixed plate; 32. clamping a hook; 33. a driving cylinder; 34. a connecting shaft; 35. a connecting arm; 4. a lifting mechanism; 41. lifting straps; 42. a lifting belt wheel; 43. a lifting drive motor; 44. a rotating shaft; 45. a guide rod.
Detailed Description
The utility model provides a grabbing and transferring device for an integral cover plate of a wallboard mould car, which is further described in detail below in order to make the purpose, the technical scheme and the effect of the utility model clearer and clearer. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
In the description of the present invention, it is to be understood that the terms "top", "bottom", "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
The utility model is described in detail below with reference to the accompanying drawings:
example 1
Referring to fig. 1 and 2, the embodiment provides a wallboard mould car integral cover plate grabbing and transferring device, which comprises a frame 1, wherein the frame comprises an upright post 11, a cross beam 12 and a traveling beam 13 along the longitudinal direction, the traveling beam 13 is positioned at the top of the frame 1, a linear guide rail is arranged at the top of the traveling beam 13, a transferring mechanism 2 is arranged above the linear guide rail, a grabbing mechanism 3 is arranged below the traveling beam 13, and the grabbing mechanism 3 is connected with the transferring mechanism 2 through a lifting mechanism 4; the transfer mechanism 2 is connected with the linear guide rail at the top of the walking beam 13 in a sliding manner, and the transfer mechanism 2 drives the grabbing mechanism 3 to move back and forth along the linear guide rail.
Referring to fig. 3 and 4, the transfer mechanism 2 includes a traveling frame 21, a traveling driving motor 22 and transmission assemblies, the transmission assemblies are arranged in 2 groups, each group of transmission assemblies includes a long rack and a gear 23 engaged with the long rack, the long rack is arranged on the inner side of the traveling beam, and the gear 23 is arranged on the end portion of an output shaft of the traveling driving motor 22. Specifically, the traveling frame 21 is disposed above the linear guide rail, two sides of the traveling frame 21 are slidably connected to the linear guide rail, the traveling driving motor 22 is fixedly disposed at one side of the frame 1, the traveling driving motor 22 is a dual-output-shaft motor, dual output shafts of the traveling driving motor 22 are connected to the gears 23 of the 2 sets of transmission assemblies through the transmission shaft 24, and one traveling driving motor simultaneously drives the gears of the 2 sets of transmission assemblies to rotate and to run along the long rack, so that the traveling driving motor and the traveling frame run along the linear guide rail together.
Referring to fig. 5 and 6, the grabbing mechanism 3 includes a grabbing fixing plate 31 and grabbing components, the grabbing components are arranged in 2 groups, and the 2 groups of grabbing components are respectively located on two sides of the grabbing fixing plate 31. Specifically, each group of the grabbing components comprises 2 clamping hooks 32 and 1 driving cylinder 33, wherein the 2 clamping hooks 32 are respectively located on one side of the grabbing fixing plate 31, the installation directions of the 2 clamping hooks 32 are the same, a connecting shaft 34 is arranged between the 2 clamping hooks 32, the connecting shaft 34 is located at the top ends of the two clamping hooks 32 and is fixedly connected with the clamping hooks 32, the end parts of the two ends of the connecting shaft 34 extend out of the 2 clamping hooks 32 and are hinged with the grabbing fixing plate 31, and the bottoms of the 2 clamping hooks 32 extend out of the grabbing fixing plate 31 and are located below the grabbing fixing plate 31; the driving air cylinder 33 is arranged above the grabbing fixing plate 31, one end of a piston rod of the driving air cylinder 33 is connected with a connecting shaft 34 between the top ends of the 2 clamping hooks 32 through a connecting arm 35, one end of the piston rod of the driving air cylinder 33 is hinged with one end of the connecting arm 35, the other end of the piston rod of the driving air cylinder 33 is fixedly connected with the connecting shaft 34, when the piston rod of the driving air cylinder 33 extends out, the driving clamping hooks 32 turn inwards to grab a cover plate of the mold trolley, and when the piston rod of the driving air cylinder 33 retracts, the driving clamping hooks 32 turn outwards to loosen the cover plate of the mold trolley.
In addition, the clamping hooks 32 of the above 2 groups of grabbing components are oppositely arranged, that is, the ends with hooks of the clamping hooks 32 are oppositely arranged, and the cover plate is clamped or loosened by the 2 groups of opposite clamping hooks 32.
Referring to fig. 3 and 4, the lifting mechanism 4 includes a lifting strap 41, a lifting pulley 42, and a lifting driving motor 43. The lifting sling 41 is provided with 2 lifting belt wheels 42, the lifting belt wheels are provided with 2 lifting sling and 2 lifting belt wheels are respectively and symmetrically arranged, one end of each lifting sling 41 is respectively fixed on the lifting belt wheels 42, and the other end of each lifting sling 41 is respectively fixed on two sides of the grabbing fixing plate 31; the output shaft of the lifting driving motor 43 is connected with the rotating shafts 44 of the 2 lifting belt wheels 42 through a coupler, the 2 lifting belt wheels 42 share one rotating shaft, and the 2 lifting belt wheels are respectively arranged at two ends of the rotating shaft. The lifting driving motor 43 drives 2 lifting belt wheels to synchronously rotate, so that 2 lifting hanging strips are upwards tightened or downwards loosened along with the rotation of the lifting belt wheels, the 2 lifting hanging strips are ensured to synchronously lift, and the fixed plate is prevented from being grabbed and inclined.
The top of the grabbing fixed plate 31 is further provided with 2 guide rods 45, the walking frame 21 is provided with guide holes matched with the guide rods 45, and the guide rods 45 extend out of the guide holes. Through the cooperation of the guide rod and the lifting sling, the stability and the reliability of the lifting process of the grabbing mechanism can be further ensured.
In addition, the whole apron of wallboard mould car that this embodiment provided snatchs transfer device still includes the PLC controller, walking driving motor 22, drive actuating cylinder 33 and lift driving motor 43 all pass through the electricity with the PLC controller and be connected. Two proximity switches are arranged on one side of the walking frame 21 close to one of the walking beams 13, limit pieces matched with the proximity switches are arranged on the walking beams 13, and 2 limit pieces respectively correspond to the cover plate storage area and the mold trolley area and are used for controlling the walking frame to run in place; in addition, the top and the bottom of the grabbing fixing plate 31 are provided with proximity switches for controlling the grabbing mechanism to ascend in place and descend in place, and the top of the mold trolley is also provided with proximity switches for controlling the grabbing mechanism to descend in place so as to place the cover plate on the top of the mold trolley; the proximity switches are electrically connected with the PLC, and automatic operation of the grabbing and transporting device is realized by setting an automatic operation program in the PLC. Of course, the mode can be switched to a manual mode, and the transferring mechanism, the grabbing mechanism and the lifting mechanism are operated according to actual running conditions to grab, transfer, lift and the like.
The whole apron of wallboard mould car that this embodiment provided snatchs transfer device, its working process is: when the access switch at the bottom of the grabbing fixing plate detects that the grabbing mechanism descends in place, a feedback signal is sent to the PLC controller, and the PLC controller controls the lifting driving motor to be turned off and stops descending; then the PLC controller controls a piston rod of the driving cylinder to extend out to drive the clamping hook to rotate to clamp the cover plate, then the lifting driving motor is started again to drive the grabbing mechanism to ascend, and when the proximity switch at the top of the grabbing fixing plate detects that the grabbing mechanism ascends in place, the lifting driving motor is turned off and stops ascending; then the walking driving motor is started, the transferring mechanism, the grabbing mechanism and the clamped cover plate run along the linear guide rail together, and when the proximity switch on one side of the walking beam detects that the walking frame runs to the area of the mold car, the walking driving motor is turned off and stops running; then the lifting driving motor is started to enable the grabbing mechanism to descend, and when the proximity switch at the top of the mould car detects that the grabbing mechanism descends in place, the lifting driving motor is turned off and stops descending; then the piston rod of the driving cylinder retracts, the clamping hook rotates to be loosened, the cover plate falls on the upper portion of the die car, and one cover plate is transported. After the cover plate is transported, the walking driving motor controls the walking frame to return to the cover plate grabbing position to wait for the next cover plate grabbing and transporting cycle.
It should be noted that the parts not described in the present invention can be realized by using or referring to the existing technology.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make various changes, modifications, additions and substitutions within the spirit and scope of the present invention.
Claims (7)
1. The grabbing and transferring device for the integral cover plate of the wallboard mould car is characterized by comprising a rack and a PLC (programmable logic controller), wherein walking beams are arranged on two sides of the top of the rack, linear guide rails are arranged above the walking beams, a transferring mechanism is arranged above the linear guide rails, a grabbing mechanism is arranged below the walking beams, and the grabbing mechanism is connected with the transferring mechanism through a lifting mechanism;
the transfer mechanism comprises a walking frame, a walking driving motor and transmission assemblies, wherein the walking frame is arranged above the linear guide rail and is in sliding connection with the linear guide rail, the walking driving motor is fixedly arranged on one side of the walking frame, an output shaft of the walking driving motor is connected with the transmission assemblies, the transmission assemblies are arranged into 2 groups, and the 2 groups of transmission assemblies are respectively arranged on walking beams on two sides of the frame;
the grabbing mechanism comprises a grabbing fixed plate and grabbing components, the grabbing components are arranged into 2 groups, and the 2 groups of grabbing components are respectively positioned on two sides of the grabbing fixed plate; each group of grabbing components comprises a clamping hook and a driving cylinder, the driving cylinder is arranged above the grabbing fixing plate, one end of the clamping hook is hinged with the grabbing fixing plate through a connecting shaft, the other end of the clamping hook extends out of the grabbing fixing plate and is located below the grabbing fixing plate, and the driving cylinder drives one end of the clamping hook to rotate around the connecting shaft;
the walking driving motor, the driving cylinder and the lifting mechanism are electrically connected with the PLC.
2. The wallboard mold trolley integral cover plate grabbing and transferring device of claim 1, wherein the transmission assembly comprises a long rack and a gear meshed with the long rack, the long rack is arranged on the inner side of the walking beam, and the gear is arranged at the end part of an output shaft of the walking driving motor.
3. The wallboard mold car integral cover plate grabbing and transferring device of claim 1, wherein the clamping hooks of the 2 groups of grabbing components are oppositely arranged.
4. The wallboard mold car integral cover plate grabbing and transferring device of claim 1, wherein at least one clamping hook is arranged in each group of grabbing components.
5. The wallboard mold trolley overall cover plate grabbing and transferring device of claim 1, wherein the lifting mechanism comprises 2 lifting straps, 2 lifting belt wheels and a lifting driving motor, one end of each lifting strap is fixed on each lifting belt wheel, the other end of each lifting strap is fixed on two sides of the grabbing fixing plate, and an output shaft of the lifting driving motor is connected with rotating shafts of the 2 lifting belt wheels.
6. The wallboard mold trolley integral cover plate grabbing and transferring device of claim 1, wherein a guide rod is arranged at the top of the grabbing fixing plate, a guide hole matched with the guide rod is formed in the walking frame, and the guide rod extends out of the guide hole.
7. The wallboard mold trolley integral cover plate grabbing and transferring device of claim 1, wherein the side surface of the walking frame and the top and bottom of the grabbing fixing plate are respectively provided with a proximity switch, and the proximity switches are electrically connected with the PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220604506.3U CN216862902U (en) | 2022-03-18 | 2022-03-18 | Wallboard mould car integral cover plate grabbing and transferring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220604506.3U CN216862902U (en) | 2022-03-18 | 2022-03-18 | Wallboard mould car integral cover plate grabbing and transferring device |
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| Publication Number | Publication Date |
|---|---|
| CN216862902U true CN216862902U (en) | 2022-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220604506.3U Active CN216862902U (en) | 2022-03-18 | 2022-03-18 | Wallboard mould car integral cover plate grabbing and transferring device |
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| CN (1) | CN216862902U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115902100A (en) * | 2022-07-11 | 2023-04-04 | 山东省葡萄研究院 | Grape wine volatile substance detection device suitable for in cellar for storing things |
-
2022
- 2022-03-18 CN CN202220604506.3U patent/CN216862902U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115902100A (en) * | 2022-07-11 | 2023-04-04 | 山东省葡萄研究院 | Grape wine volatile substance detection device suitable for in cellar for storing things |
| CN115902100B (en) * | 2022-07-11 | 2024-04-30 | 山东省葡萄研究院 | Grape wine volatile matter detection device suitable for in cellar for storing things |
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Address after: 266400 No. 177, Qian Jia Shan Road, Huangdao District, Qingdao, Shandong. Patentee after: Qingdao Global Heavy Industry Technology Co.,Ltd. Address before: 266400 No. 177, Qian Jia Shan Road, Huangdao District, Qingdao, Shandong. Patentee before: QINGDAO HICORP GROUP Co.,Ltd. |