CN212403242U - Automatic hoisting device for secondary maintenance of sleeper - Google Patents
Automatic hoisting device for secondary maintenance of sleeper Download PDFInfo
- Publication number
- CN212403242U CN212403242U CN202020164984.8U CN202020164984U CN212403242U CN 212403242 U CN212403242 U CN 212403242U CN 202020164984 U CN202020164984 U CN 202020164984U CN 212403242 U CN212403242 U CN 212403242U
- Authority
- CN
- China
- Prior art keywords
- lifting
- sleeper
- frame
- steel frame
- gripping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 241001669679 Eleotris Species 0.000 title claims abstract description 89
- 238000012423 maintenance Methods 0.000 title claims abstract description 43
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 70
- 239000010959 steel Substances 0.000 claims abstract description 70
- 238000000034 method Methods 0.000 claims abstract description 17
- 230000008569 process Effects 0.000 claims abstract description 16
- 238000013519 translation Methods 0.000 claims description 29
- 210000000078 claw Anatomy 0.000 claims description 26
- 238000012546 transfer Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000011376 self-consolidating concrete Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Landscapes
- Machines For Laying And Maintaining Railways (AREA)
Abstract
本申请提供一种轨枕二次养护自动吊装装置,包括钢架以及夹取装置,夹取装置中的升降电机和升降滑轮组在钢架上表面所在的平面内横向或纵向移动,升降电机的输出端通过升降滑轮组连接提升吊环,至少两个抓取臂铰接在抓手主梁的端部,抓取驱动组件连接抓取臂,以驱动抓取臂的张开或闭合,抓取臂对目标轨枕进行夹取,通过升降电机提升到预设高度,沿着钢架上表面所在的平面横向或者纵向移动至预设摆放点,放下完成摆放过程。通过本申请提供的一种轨枕二次养护自动吊装装置,可以直接完成目标轨枕的夹取、转运以及摆放动作,无需通过工作人员或者其他设备的配合,消除了对工作人员的安全隐患,提高了轨枕摆放效率和精度。
The application provides an automatic hoisting device for secondary maintenance of sleepers, including a steel frame and a gripping device. The lifting motor and the lifting pulley block in the gripping device move laterally or longitudinally in the plane where the upper surface of the steel frame is located, and the output end of the lifting motor The lifting ring is connected through the lifting pulley block, at least two grab arms are hinged at the end of the main beam of the grabber, and the grab drive component is connected with the grab arms to drive the opening or closing of the grab arms, and the grab arms carry out the operation on the target sleeper. To grip, lift to a preset height by a lifting motor, move laterally or longitudinally along the plane where the upper surface of the steel frame is located to a preset placement point, and put it down to complete the placement process. Through the automatic hoisting device for secondary maintenance of sleepers provided by the present application, the actions of clipping, transferring and placing the target sleepers can be directly completed without the cooperation of staff or other equipment, thus eliminating potential safety hazards for staff and improving The efficiency and accuracy of sleeper placement are improved.
Description
技术领域technical field
本申请涉及轨枕维护设备领域,具体涉及一种轨枕二次养护自动吊装装置。The application relates to the field of sleeper maintenance equipment, in particular to an automatic hoisting device for secondary maintenance of sleepers.
背景技术Background technique
无砟轨道取消了传统有砟轨道的轨枕和道床,采用预制的钢筋混凝土双块式轨枕直接支撑钢轨,在轨枕与底座之间填充砂浆或自密实混凝土垫层,是一种全新的无砟轨道结构。无砟轨道具有平顺性良好、建筑高度低、自重轻、轨道变形缓慢等优点,因此,在铁路客运专线中采用无砟轨道结构已成为现在高速铁路建设的必然趋势。为了确保轨枕的质量符合铁路建设的需要,对支撑钢轨的轨枕的质量要求是极其的严格,在轨枕生产过程中,需要将脱模后的轨枕进行二次养护。Ballastless track cancels the sleepers and ballast bed of traditional ballast track, adopts prefabricated reinforced concrete double-block sleeper to directly support the rail, and fills mortar or self-compacting concrete cushion between the sleeper and the base. It is a brand-new ballastless track. structure. Ballastless track has the advantages of good smoothness, low building height, light weight, and slow track deformation. Therefore, the use of ballastless track structure in railway passenger dedicated lines has become an inevitable trend in the construction of high-speed railways. In order to ensure that the quality of the sleepers meets the needs of railway construction, the quality requirements for the sleepers supporting the rails are extremely strict.
在轨枕实际生产过程中,需要将脱模后的轨枕转运至养护仓进行二次养护,为了将轨枕转运至养护仓中,现有技术是通过人工叉车进行转运,在人工叉车转运过程中,需要工作人员在叉车外进行指挥,必要时还需要工作人员手扶轨枕辅助叉车转运,防止轨枕从叉车上倾倒。In the actual production process of sleepers, it is necessary to transfer the stripped sleepers to the curing bin for secondary maintenance. In order to transfer the sleepers to the curing bin, the prior art is to transfer the sleepers by manual forklifts. The staff conducts the command outside the forklift, and when necessary, the staff is required to hold the sleeper to assist the forklift transfer, to prevent the sleeper from being dumped from the forklift.
然而,人工叉车转运轨枕,需要较多的工作人员,提高了生产成本,工作人员手扶轨枕存在安全隐患,叉车行驶过程中可能会造成轨枕与其它硬物的剐蹭,破坏了轨枕的外观。However, manual forklift transfer sleepers requires more workers, which increases production costs. There are potential safety hazards for workers to hold the sleepers by hand. During the forklift driving process, the sleepers may rub against other hard objects and damage the appearance of the sleepers.
实用新型内容Utility model content
本申请提供的一种轨枕二次养护自动吊装装置,以解决人工叉车转运轨枕需要较高的生产成本,存在安全隐患以及可能造成轨枕损坏的问题。The application provides an automatic hoisting device for secondary maintenance of sleepers to solve the problems that manual forklifts require high production costs to transfer sleepers, have potential safety hazards and may cause damage to sleepers.
本申请提供的一种轨枕二次养护自动吊装装置,所述自动吊装装置用于转运需二次养护的轨枕,所述轨枕前工位输送线用于将脱模后的轨枕运输至吊运工序,所述自动吊装装置包括:钢架以及吊设于所述钢架上的夹取装置,其中,所述轨枕前工位输送线从所述钢架的一侧延伸至所述钢架内部,用于将目标轨枕从前一工序运输至所述钢架的内部预设夹取点,所述目标轨枕为需二次养护轨枕;其中,The application provides an automatic hoisting device for secondary maintenance of sleepers, the automatic hoisting device is used for transferring the sleepers that need secondary maintenance, and the conveyor line in front of the sleeper is used for transporting the demolded sleepers to the hoisting process , the automatic hoisting device comprises: a steel frame and a clamping device hoisted on the steel frame, wherein the conveyor line of the sleeper front station extends from one side of the steel frame to the inside of the steel frame, It is used for transporting the target sleeper from the previous process to the internal preset clamping point of the steel frame, and the target sleeper is a sleeper requiring secondary maintenance; wherein,
所述钢架固定于地基上,用于将所述目标轨枕从预设夹取点移动至预设摆放点;The steel frame is fixed on the foundation, and is used for moving the target sleeper from a preset clamping point to a preset placement point;
所述夹取装置可沿着所述钢架的导向方向移动,所述夹取装置包括设置于所述钢架上的底座,与所述底座相连接的升降装置以及与所述升降装置相连接的机械爪;The gripping device can move along the guide direction of the steel frame, and the gripping device includes a base set on the steel frame, a lifting device connected with the base, and a lifting device connected with the lifting device the mechanical claw;
当所述目标轨枕从轨枕前工位输送线进入所述钢架的内部预设夹取点时,所述夹取装置移动至所述预设夹取点,所述升降电机驱动升降装置下降,以便所述机械爪夹取所述目标轨枕,当夹取所述目标轨枕时,所述升降装置在所述升降电机的驱动下复位,以便所述夹取装置将所述目标轨枕移动至预设摆放点进行二次养护。When the target sleeper enters the internal preset gripping point of the steel frame from the conveyor line of the sleeper front station, the gripping device moves to the preset gripping point, and the lifting motor drives the lifting device to descend, So that the mechanical claw grips the target sleeper, when the target sleeper is gripped, the lifting device is reset under the drive of the lifting motor, so that the gripping device moves the target sleeper to a preset position Place the point for secondary maintenance.
可选的,所述钢架上的导向方向设置有平移导轨、齿条;Optionally, a guide direction on the steel frame is provided with a translation guide rail and a rack;
所述底座为矩形桁架结构,所述底座上设有与所述平移导轨相匹配的滑块和平移电机,所述平移电机的输出轴通过齿轮机构与所述齿条啮合,以驱动所述底座通过所述滑块在所述平移导轨上移动。The base is a rectangular truss structure, and the base is provided with a slider and a translation motor matched with the translation guide rail, and the output shaft of the translation motor is engaged with the rack through a gear mechanism to drive the base The slider is moved on the translation rail.
可选的,所述升降装置包括升降滑轮组、横向移动框以及四个伸缩式导向柱;Optionally, the lifting device includes a lifting pulley block, a lateral moving frame and four telescopic guide columns;
所述横向移动框为横向可移动地设置在所述底座上的矩形框结构,所述升降电机和升降滑轮组固定在所述横向移动框上,所述四个伸缩式导向柱分别连接所述横向移动框的四个角位置上。The lateral moving frame is a rectangular frame structure that is laterally movably arranged on the base, the lifting motor and the lifting pulley group are fixed on the lateral moving frame, and the four telescopic guide columns are respectively connected to the lateral moving frame. Move the four corners of the frame.
可选的,所述升降滑轮组包括通过传动钢丝连接的至少一个定滑轮和一个动滑轮;Optionally, the lift pulley set includes at least one fixed pulley and one movable pulley connected by a transmission wire;
所述定滑轮固定在所述横向移动框上,所述动滑轮上连接有起吊挂钩,所述传动钢丝一端固定在所述横向移动框上,另一端绕接所述动滑轮和定滑轮后连接在所述升降电机的输出端。The fixed pulley is fixed on the lateral moving frame, a hoisting hook is connected to the movable pulley, one end of the transmission wire is fixed on the lateral moving frame, and the other end is connected to the moving pulley and the fixed pulley after being wound around. The output of the lift motor.
可选的,所述横向移动框上设有横向移动电机和横向移动滚轮;Optionally, the lateral movement frame is provided with a lateral movement motor and a lateral movement roller;
所述横向移动电机用于控制所述横向移动滚轮转动,所述横向移动滚轮可行走的设置在所述底座上,用于带动所述横向移动框在所述底座上横向移动。The lateral movement motor is used to control the rotation of the lateral movement roller, and the lateral movement roller is arranged on the base in a walkable manner, and is used to drive the lateral movement frame to move laterally on the base.
可选的,所述机械爪包括抓手主梁、提升吊环、抓取臂以及抓取驱动组件;Optionally, the mechanical claw includes a gripper main beam, a lifting ring, a gripping arm and a gripping drive assembly;
所述提升吊环固定在所述抓手主梁的顶端中部,用于连接所述起吊挂钩,所述抓取臂铰接于所述抓手主梁的两端,所述抓取驱动组件连接所述抓取臂,以驱动所述抓取臂的张开或者闭合。The lifting ring is fixed on the top middle of the main beam of the gripper, and is used to connect the lifting hook, the grabbing arm is hinged to both ends of the main beam of the gripper, and the grabbing drive assembly is connected to the The grabbing arm is used to drive the grabbing arm to open or close.
可选的,所述抓手主梁上设有矩形框结构的导向固定框;Optionally, a guide fixing frame with a rectangular frame structure is provided on the gripper main beam;
所述导向固定框位于所述升降装置正下方,所述四个伸缩式导向柱分别连接所述导向固定框的四个角位置上。The guide fixing frame is located directly below the lifting device, and the four telescopic guide columns are respectively connected to four corner positions of the guide fixing frame.
可选的,所述抓取驱动组件为设置在所述抓手主梁上的齿轮齿条结构、液压缸结构或丝杠结构中的任意一种;Optionally, the grabbing drive assembly is any one of a rack and pinion structure, a hydraulic cylinder structure or a lead screw structure disposed on the main beam of the grabber;
所述抓取驱动组件的驱动杆铰接于所述抓取臂的顶端,所述抓取臂的底端设置有夹持板,所述夹持板的横截面为L型结构,用于夹持轨枕两端。The driving rod of the grabbing drive assembly is hinged to the top end of the grabbing arm, the bottom end of the grabbing arm is provided with a clamping plate, and the cross-section of the clamping plate is an L-shaped structure for clamping Both ends of the sleeper.
可选的,所述系统还包括上位机和位置检测组件,所述上位机分别与平移电机、升降电机、横向移动电机以及抓取驱动组件电连接。Optionally, the system further includes a host computer and a position detection component, and the host computer is respectively electrically connected to the translation motor, the lift motor, the lateral movement motor and the grasping drive component.
本申请提供的一种轨枕二次养护自动吊装装置,所述自动吊装装置用于转运需二次养护的轨枕,轨枕前工位输送线用于将脱模后的轨枕运输至吊运工序,所述装置包括钢架以及吊设于钢架上的夹取装置,轨枕前工位输送线从钢架的一侧延伸至钢架内部,用于将需二次养护轨枕从前一工序运输至钢架的内部预设夹取点,钢架固定于地基上,夹取装置可沿着钢架的导向方向移动,夹取装置包括设置于钢架上的底座,与所述底座相连接的升降装置以及与升降装置相连接的机械爪,当需二次养护的轨枕从轨枕前工位输送线进入钢架的内部预设夹取点时,夹取装置移动至预设夹取点,升降电机驱动升降装置下降,以便机械爪夹取需二次养护的轨枕,当夹取需二次养护的轨枕时,升降装置在升降电机的驱动下复位,以便夹取装置将需二次养护的轨枕移动至预设摆放点进行二次养护。通过上述装置,直接从轨枕前工位输送线上夹取轨枕,无需通过工作人员以及其它转运设备,提高了轨枕的转运和摆放的安全性以及避免了轨枕的损坏。The application provides an automatic hoisting device for secondary maintenance of sleepers. The automatic hoisting device is used to transfer the sleepers that need secondary maintenance, and the conveyor line in front of the sleeper is used to transport the demolded sleepers to the hoisting process. The device includes a steel frame and a clamping device suspended on the steel frame. The conveyor line at the front station of the sleeper extends from one side of the steel frame to the inside of the steel frame, and is used to transport the sleeper that needs secondary maintenance from the previous process to the steel frame. The internal preset gripping point of the steel frame is fixed on the foundation, and the gripping device can move along the guiding direction of the steel frame. The gripping device includes a base set on the steel frame, a lifting device connected to the base, and The mechanical claw connected with the lifting device, when the sleeper that needs secondary maintenance enters the internal preset gripping point of the steel frame from the conveyor line in front of the sleeper, the gripping device moves to the preset gripping point, and the lifting motor drives the lifting and lowering. The device is lowered so that the mechanical claw can pick up the sleeper that needs secondary maintenance. When the sleeper that needs secondary maintenance is clamped, the lifting device is reset under the drive of the lifting motor, so that the clamping device can move the sleeper that needs secondary maintenance to the pre-conditioning. Set up a placement point for secondary maintenance. Through the above device, the sleeper is directly clamped from the conveyor line in front of the sleeper, without the need for staff and other transfer equipment, which improves the safety of the transfer and placement of the sleeper and avoids the damage of the sleeper.
附图说明Description of drawings
为了更清楚地说明本申请的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the present application more clearly, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, for those of ordinary skill in the art, without creative work, the Additional drawings can be obtained from these drawings.
图1为本申请提供的一种轨枕二次养护自动吊装装置的结构示意图;Fig. 1 is the structural representation of a kind of automatic hoisting device for secondary maintenance of sleepers provided by the application;
图2为本申请提供的一种轨枕二次养护自动吊装装置中夹取装置的结构示意图;2 is a schematic structural diagram of a clamping device in an automatic hoisting device for secondary maintenance of sleepers provided by the application;
图3为本申请提供的一种轨枕二次养护自动吊装装置中夹取装置的侧视图。FIG. 3 is a side view of a gripping device in an automatic hoisting device for secondary maintenance of sleepers provided by the application.
其中,1-钢架,11-平移导轨,2-夹取装置,21-底座,211-平移电机,22-升降装置,23-机械爪,24-升降电机,25-起吊挂钩,221-升降滑轮组,222-横向移动框,223-伸缩式导向柱,224-横向移动电机,225-横向移动滚轮,231-抓手主梁,232-提升吊环,233-抓取臂,234-抓取驱动组件,235-导向固定框,236-夹持板。Among them, 1-steel frame, 11-translation guide rail, 2-clamping device, 21-base, 211-translation motor, 22-lifting device, 23-mechanical claw, 24-lifting motor, 25-lifting hook, 221-lifting Pulley block, 222-transverse movement frame, 223-retractable guide column, 224-transverse movement motor, 225-transverse movement roller, 231-grip main beam, 232-lifting ring, 233-grab arm, 234-grab drive Assembly, 235-Guide fixing frame, 236-Clamping plate.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
本申请提供的一种轨枕二次养护自动吊装装置,以解决人工叉车转运轨枕需要较高的生产成本,存在安全隐患以及可能造成轨枕损坏的问题。The application provides an automatic hoisting device for secondary maintenance of sleepers to solve the problems that manual forklifts require high production costs to transfer sleepers, have potential safety hazards and may cause damage to sleepers.
参见图1,本申请提供一种轨枕二次养护自动吊装装置,所述自动吊装装置用于转运需二次养护的轨枕,所述轨枕前工位输送线用于将脱模后的轨枕运输至吊运工序,所述自动吊装装置包括钢架1以及吊设于所述钢架1上的夹取装置2,其中,所述轨枕前工位输送线从所述钢架1的一侧延伸至所述钢架1内部,用于将目标轨枕从前一工序运输至所述钢架1的内部预设夹取点,所述目标轨枕为需二次养护轨枕。Referring to FIG. 1 , the present application provides an automatic hoisting device for secondary maintenance of sleepers. The automatic hoisting device is used for transferring sleepers that need secondary maintenance. In the hoisting process, the automatic hoisting device includes a
所述钢架1固定于地基上,用于将所述目标轨枕从预设夹取点移动至预设摆放点。The
所述夹取装置2可沿着所述钢架1的导向方向移动,所述夹取装置2包括设置于所述钢架1上表面的底座21,与所述底座21相连接的升降装置22以及与所述升降装置22相连接的机械爪23。The
当所述目标轨枕从轨枕前工位输送线进入所述钢架1的内部预设夹取点时,所述夹取装置2移动至所述预设夹取点,所述升降装置22在升降电机24的驱动下下降,以便所述机械爪23夹取所述目标轨枕,当夹取所述目标轨枕时,所述升降装置22在所述升降电机24的驱动下复位,以便所述夹取装置2将所述目标轨枕移动至预设摆放点进行二次养护。When the target sleeper enters the inner preset gripping point of the
轨枕前工位输送线从所述钢架1的一侧延伸至钢架1内部,用于将目标轨枕从前一工序运输至钢架1的内部预设夹取点,所述目标轨枕为需二次养护的轨枕,优选的,钢架1为框架结构,前工位输送线至少设有一条,预设夹取点为前工位输送线的末端,在钢架1内部的任意一个位置,钢架1至少设有四个支撑脚,支撑脚的顶端设有横梁,其中,钢架1上任意一条横梁与目标轨枕在轨枕前工位输送线上的移动方向平行,在钢架1上将平行于目标轨枕在轨枕前工位输送线的移动方向设为纵向,垂直于目标轨枕在轨枕前工位输送线的移动方向设为横向,钢架1的导向方向为横向或者纵向,在钢架1上表面所在的平面上设有夹取装置2,夹取装置2包括设置于钢架1上的底座21,与所述底座21相连接的升降装置22以及与所述升降装置22相连接的机械爪23,横梁上设有底座21的配合组件,底座21可以沿横梁纵向往复移动,升降装置22通过升降电机24带动机械爪23沿着垂直于钢架1上表面的方向往复移动,升降装置22还可以在底座21上横向往复移动。目标轨枕进入预设夹取点,夹取装置移动至预设夹取点正上方,升降装置22在升降电机24驱动下下降,将机械爪23下放至预设夹取点,便于机械爪23夹取目标轨枕,机械爪23夹取目标轨枕后,升降电机24驱动升降装置22上升,升降装置22带动机械爪上升到机械爪23下降前的高度,即复位,机械爪23下降前的高度设为第一预设高度,底座21沿着纵向移动,升降装置22在底座21内横向移动,将目标轨枕转运至预设摆放点正上方,升降电机24驱动升降装置22下降,将机械爪23下放至预设摆放点,预设摆放点为养护仓等直接进行二次养护的位置,目标轨枕摆放完成后,等待二次养护,采用上述自动吊装装置,降低生产成本以及解决了现有设备摆放效率低的问题。The sleeper front station conveying line extends from one side of the
所述钢架1的导向方向设置有平移导轨11、齿条,所述底座21为矩形桁架结构,所述底座21上设有与所述平移导轨11相匹配的滑块和平移电机211,所述平移电机211的输出轴通过齿轮机构与所述齿条啮合,以驱动所述底座21通过所述滑块在所述平移导轨11上移动。The guide direction of the
为了方便底座21在横梁上移动,在与纵向平行的横梁上设有平移导轨11,在平移导轨11内同样沿纵向设有齿条,优选的底座21为可移动架设在横梁上的矩形桁架结构,底座21上设有多个与平移导轨11相配合的滑块,滑块与底座21的连接方式有焊接、铆接以及通过螺栓连接,滑块被均匀的分为两组位于平移导轨11上,底座21上还设有平移电机211,平移电机211的输出轴上套设有齿轮,平移电机211驱动齿轮转动,通过齿轮与齿条的啮合,使底座21通过滑块在平移导轨11上往复移动。In order to facilitate the movement of the base 21 on the beam, a
参见图2至图3,所述升降装置22包括升降滑轮组221、横向移动框222以及四个伸缩式导向柱223,所述横向移动框222为所述钢架1上表面所在的平面上沿横向可移动地设置在所述底座21上的矩形框结构,所述升降电机24和升降滑轮组221固定在所述横向移动框222上,所述四个伸缩式导向柱223分别连接所述横向移动框222的四个角位置上。Referring to FIGS. 2 to 3 , the lifting
为了升降装置22带动机械爪23沿钢架1上表面垂直往复移动,优选的,横向移动框222为在钢架1上表面所在的平面内沿着横向往复移动的矩形框结构,升降电机24和升降滑轮组221固定在横向移动框222上,四个伸缩式导向柱223为刚性导向柱,只能沿着一个方向伸长或者缩短,在本申请中,四个伸缩式导向柱223垂直于钢架1上表面所在的平面伸长或者缩短,在升降装置22带动机械爪23上升或者下降的同时,防止机械爪23发生摆动,四个伸缩式导向柱223分别位于横向移动框222的四个角位置上。In order for the
所述升降滑轮组221包括通过传动钢丝连接的至少一个定滑轮和一个动滑轮,所述定滑轮固定在所述横向移动框222上,所述动滑轮上连接有起吊挂钩25,所述传动钢丝一端固定在所述横向移动框222上,另一端绕接所述动滑轮和定滑轮后连接在所述升降电机24的输出端。The lifting
考虑到升降电机的功率问题,升降滑轮组221至少包括一个定滑轮和一个动滑轮,通过传动钢丝连接,将传动钢丝一端固定在横向移动框222上,另一端绕接动滑轮和定滑轮后连接在升降电机24的输出端,动滑轮上设有起吊挂钩25,升降电机24转动过程中,收卷传动钢丝,传动钢丝牵引动滑轮向上运动,进而带动起吊挂钩25向上运动,升降电机24反转,放松传动钢丝,起吊挂钩25向下运动,动滑轮可以降低对升降电机24输出动力的要求,在升降电机24输出较小拉力的时候也能完成对目标轨枕的提升,定滑轮固定在横向移动框222上,可以改变升降电机24的动力输出方向。Taking into account the power of the lifting motor, the lifting
所述横向移动框222上设有横向移动电机224和横向移动滚轮225,所述横向移动电机224用于控制所述横向移动滚轮225转动,所述横向移动滚轮225可行走的设置在所述底座21上,用于带动所述横向移动框222在所述底座21上横向移动。The
为了升降装置22在钢架1上横向移动,横向移动框222上可设有横向移动电机224和横向移动滚轮225,横向移动滚轮225套设在横向移动电机224的输出轴上,横向移动滚轮225的转动的平面与横向方向平行,横向移动滚轮225与底座21的上表面紧密接触,当目标轨枕被提升时,横向移动滚轮225与底座21的上表面的摩擦力增大,有利于横向移动框222在底座21上平稳移动,即升降装置22在钢架1上表面内平稳移动,升降装置22在钢架1上表面内横向移动还可以采用齿轮齿条啮合的方式,本申请实施例中对此并不作限制。In order for the
所述机械爪23包括抓手主梁231、提升吊环232、抓取臂233、和抓取驱动组件234,所述提升吊环232固定在所述抓手主梁231的顶端中部,用于连接所述起吊挂钩25,所述抓取臂233铰接于所述抓手主梁231的两端,所述抓取驱动组件234连接所述抓取臂233,以驱动所述抓取臂233的张开或者闭合。The
所述抓手主梁231上设有矩形框结构的导向固定框235,所述导向固定框235位于所述升降装置22正下方,所述四个伸缩式导向柱223分别连接所述导向固定框235的四个角位置上。The gripper
所述抓取驱动组件234为设置在所述抓手主梁231上的齿轮齿条结构、液压缸结构或丝杠结构中的任意一种,所述抓取驱动组件234的驱动杆铰接于所述抓取臂233的顶端,所述抓取臂233的底端设置有夹持板236,所述夹持板236的横截面为L型结构,用于夹持轨枕两端。The grabbing
本申请提供的技术方案中,机械爪23可以通过抓取臂233对轨枕前工位输送线上的目标轨枕直接进行夹取,无需其他转运设备即可完成夹取动作,抓手主梁231顶端中部的提升吊环232与起吊挂钩25连接,抓取驱动组件234为设置在抓手主梁231上的液压缸,还可以采用齿轮齿条或者丝杠来代替液压缸,以液压缸为例,液压缸可以通过液压作用推动活塞运动,使驱动杆改变长度,进而改变了抓取臂233铰接角度,实现了抓取臂233的张开或者闭合,例如,当夹取轨枕前工位输送线上的目标轨枕时,液压缸内的活塞往内运动,使得抓取驱动组件234对抓取臂233的顶端产生一个向内的拉力,由于抓取臂233的中间部分铰接于抓手主梁231上,因此抓取臂233的底端向外张开,从而增大了两个抓取臂233之间的张开角度,同理可知,在抓取臂233运动到预定位置后,通过反向控制液压缸,以减小两个抓取臂233之间的张开角度。In the technical solution provided in this application, the
为了避免目标轨枕在提升或者下放的过程中不产生摆动,抓手主梁231上设有导向固定框235,导向固定框235为矩形框结构,位于横向移动框222的正下方,导向固定框235在钢架1上表面上的投影面的长度和宽度对应的大于横向移动框222在钢架1上表面上投影面的长度和宽度,优选的,导向固定框235在钢架1上表面上的投影面与横向移动框222在钢架1上表面上投影面重合,四个伸缩式导向柱223的底部固定在导向固定框235的四个角位置上。In order to prevent the target sleeper from swinging during the lifting or lowering process, the gripper
另外在抓取臂233底部设置L形夹持板236,用于托住目标轨枕的底部,使得目标轨枕在两个抓取臂233之间。为了进一步提高抓取臂233与夹持板236之间的连接强度,可以在抓取臂233和夹持板236之间安装加强筋,使得夹持板236与抓取臂233始终保持垂直状态,在抓取臂233夹取目标轨枕的过程中,为了保证目标轨枕上与夹持板236接触部分不被损坏,夹持板236内壁上可设置弹性件,例如橡胶垫,橡胶垫会在夹持板236与目标轨枕接触的瞬间起到缓冲作用,也提高了目标轨枕与夹持板236接触的稳定性。In addition, an L-shaped
在本申请的部分实施例中,所述装置还包括上位机,所述上位机分别与平移电机211、升降电机24、横向移动电机224以及抓取驱动组件234电连接。In some embodiments of the present application, the device further includes a host computer, and the host computer is electrically connected to the
上位机可以为电脑、手机或者平板,在上位机上安装控制程序,通过预先设定的控制程序控制平移电机211、升降电机24、横向移动电机224以及抓取驱动组件234的启动时机,实现对目标轨枕的精确摆放。The host computer can be a computer, a mobile phone or a tablet, a control program is installed on the host computer, and the
本申请提供的一种轨枕二次养护自动吊装装置,所述装置于转运需二次养护的轨枕,轨枕前工位输送线用于将脱模后的轨枕运输至吊运工序,所述装置包括钢架1以及吊设于钢架1上的夹取装置2,轨枕前工位输送线从钢架的一侧延伸至钢架内部,用于将需二次养护轨枕从前一工序运输至钢架的内部预设夹取点,钢架1固定于地基上,夹取装置2可沿着钢架1的导向方向移动,夹取装置包括设置于钢架上的底座,与所述底座相连接的升降装置以及与升降装置相连接的机械爪,当需二次养护的轨枕从轨枕前工位输送线进入钢架的内部预设夹取点时,夹取装置移动至预设夹取点,升降装置在升降电机的驱动下下降,以便机械爪夹取需二次养护的轨枕,当夹取需二次养护的轨枕时,升降装置在升降电机的驱动下复位,以便夹取装置将需二次养护的轨枕移动至预设摆放点进行二次养护。通过上述自动吊装装置,直接从轨枕前工位输送线上夹取轨枕,无需通过工作人员以及其它转运设备,消除了对工作人员的安全隐患,提高了轨枕的转运和摆放效率以及摆放点的空间利用率。The application provides an automatic hoisting device for secondary maintenance of sleepers. The device is used to transfer the sleepers that need secondary maintenance. The conveyor line in front of the sleepers is used to transport the demolded sleepers to the hoisting process. The device includes:
以上结合具体实施方式和范例性实例对本申请进行了详细说明,不过这些说明并不能理解为对本申请的限制。本领域技术人员理解,在不偏离本申请精神和范围的情况下,可以对本申请技术方案及其实施方式进行多种等价替换、修饰或改进,这些均落入本申请的范围内。本申请的保护范围以所附权利要求为准。The present application has been described in detail above with reference to specific embodiments and exemplary examples, but these descriptions should not be construed as a limitation on the present application. Those skilled in the art understand that, without departing from the spirit and scope of the present application, various equivalent replacements, modifications or improvements can be made to the technical solutions of the present application and the embodiments thereof, which all fall within the scope of the present application. The scope of protection of the present application is determined by the appended claims.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202020164984.8U CN212403242U (en) | 2020-02-12 | 2020-02-12 | Automatic hoisting device for secondary maintenance of sleeper |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202020164984.8U CN212403242U (en) | 2020-02-12 | 2020-02-12 | Automatic hoisting device for secondary maintenance of sleeper |
Publications (1)
Publication Number | Publication Date |
---|---|
CN212403242U true CN212403242U (en) | 2021-01-26 |
Family
ID=74400591
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202020164984.8U Active CN212403242U (en) | 2020-02-12 | 2020-02-12 | Automatic hoisting device for secondary maintenance of sleeper |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN212403242U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111186773A (en) * | 2020-02-12 | 2020-05-22 | 北京智创赋能技术开发中心(有限合伙) | Automatic hoisting device for secondary maintenance of sleeper and control method thereof |
CN113682968A (en) * | 2021-08-25 | 2021-11-23 | 浙江硕实机械有限公司 | Automatic special fixture of intelligence hoist bar |
CN115557386A (en) * | 2022-10-10 | 2023-01-03 | 意特利(滁州)智能数控科技有限公司 | Hoisting equipment for moving horizontal polishing machine |
-
2020
- 2020-02-12 CN CN202020164984.8U patent/CN212403242U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111186773A (en) * | 2020-02-12 | 2020-05-22 | 北京智创赋能技术开发中心(有限合伙) | Automatic hoisting device for secondary maintenance of sleeper and control method thereof |
CN113682968A (en) * | 2021-08-25 | 2021-11-23 | 浙江硕实机械有限公司 | Automatic special fixture of intelligence hoist bar |
CN115557386A (en) * | 2022-10-10 | 2023-01-03 | 意特利(滁州)智能数控科技有限公司 | Hoisting equipment for moving horizontal polishing machine |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN111186773A (en) | Automatic hoisting device for secondary maintenance of sleeper and control method thereof | |
CN212403242U (en) | Automatic hoisting device for secondary maintenance of sleeper | |
CN110217584B (en) | Sleeper stacking equipment | |
CN209723660U (en) | A kind of device of efficiently building a wall | |
CN110485939A (en) | A kind of automatic petroleum well workover machine people | |
CN216376545U (en) | Aerated brick clamping and hoisting device | |
CN111015638A (en) | Engine cylinder sleeve grabbing device | |
CN212221728U (en) | A sleeper stacker for telescopic clamping of sleepers | |
CN108726345A (en) | A kind of brew house material transporting system | |
CN209723657U (en) | a sizing device | |
CN114683399B (en) | Steel bar truss fetching and installing equipment | |
CN203474277U (en) | Non-swinging line hanging type brick clamping machine | |
CN217675413U (en) | Clamping device for grabbing green bricks | |
CN207129916U (en) | It is a kind of to remove brick machine with self-locking clamping jaw | |
CN216234803U (en) | Full-automatic plate feeding machine | |
CN104670939B (en) | Board feeder | |
CN212953969U (en) | Door type stacking machine | |
CN212241540U (en) | A 90° precast concrete slab turning machine | |
CN211769845U (en) | Roller type truss walking sleeper stacker crane | |
CN206955201U (en) | A kind of plate is connected transition mechanism | |
CN113955481A (en) | Automatic loading machine | |
CN221642816U (en) | Brick stacking lifting and translation device | |
CN219365974U (en) | Calandria machine | |
CN219408930U (en) | Railway maintenance construction hoist and mount rail material device | |
CN220844441U (en) | Feeding and discharging mechanical arm device and production line |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20241227 Address after: No. 99, West of Yingbin Avenue, Yuanzhen, Duji District, Huaibei City, Anhui Province 235000 Patentee after: Anhui Haoyunda Zhichuang Technology Co.,Ltd. Country or region after: China Address before: 100083 101, building 19, 29 Huayuan North Road, Haidian District, Beijing Patentee before: Beijing Zhichuang empowering Technology Development Center (L.P.) Country or region before: China |
|
TR01 | Transfer of patent right |