CN219652158U - Two-module unloading device of horizontal drying furnace of air conditioner production line - Google Patents
Two-module unloading device of horizontal drying furnace of air conditioner production line Download PDFInfo
- Publication number
- CN219652158U CN219652158U CN202320824289.3U CN202320824289U CN219652158U CN 219652158 U CN219652158 U CN 219652158U CN 202320824289 U CN202320824289 U CN 202320824289U CN 219652158 U CN219652158 U CN 219652158U
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- China
- Prior art keywords
- module
- foam
- fin
- turnover vehicle
- fins
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- 238000001035 drying Methods 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000006260 foam Substances 0.000 claims abstract description 43
- 230000007306 turnover Effects 0.000 claims abstract description 37
- 239000011229 interlayer Substances 0.000 claims abstract description 4
- 229920000742 Cotton Polymers 0.000 claims abstract description 3
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000007704 transition Effects 0.000 claims description 3
- 230000001174 ascending effect Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 description 4
- 238000005238 degreasing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Abstract
A piece device under horizontal dry stove two modules of air conditioner production line, characterized by: it comprises the following steps: the device comprises a clamp module (1), a fin turnover vehicle (3), a foam turnover vehicle (5) and a sucker module (6), wherein the clamp module is arranged above the outlet end of a conveying line of a drying furnace (2), the fin turnover vehicle is used for receiving fins sent by the clamp module and conveying away the fins, and the foam turnover vehicle is used for conveying foam for an interlayer to the lower part of the sucker module; the sucker module is arranged on the Y-direction moving slide rail and can move up and down along the Z-direction along the second Z-direction module (8) so as to suck foam on the foam turnover vehicle through the sucker. The utility model is divided into two module stations, works independently, is provided with a grabbing fin and a foam absorbing cotton, and shares a guide rail and a rack on a basic frame. The fin blanking device is reasonable in overall structure, compact in layout, high in efficiency and capable of achieving mechanical replacement of manual fin blanking.
Description
Technical Field
The utility model relates to an air conditioner production technology, in particular to an air conditioner fin production operation technology, and specifically relates to a two-module piece feeding device of a horizontal drying furnace of an air conditioner production line.
Background
It is known that air conditioner fins need to enter a dry explosion furnace for drying and degreasing after welding, and manual operation cannot be performed due to the fact that the temperature of an outlet of the drying furnace is high, so that grabbing by a robot is a common practice, but because the sizes of fin stacks grabbed by the robot are limited, feeding operation cannot be performed on fins with larger sizes by using the robot, and therefore special design is required to meet production requirements.
Disclosure of Invention
The utility model aims to design a double-module discharging device of an air conditioner production line horizontal drying furnace, which has higher automation level and can meet the production beat requirement, aiming at the problem that a large-size fin cannot be used for discharging operation of a dry explosion furnace by using a robot.
The technical scheme of the utility model is as follows:
a piece device under horizontal dry stove two modules of air conditioner production line, characterized by: it comprises the following steps:
a clamp module 1 mounted above the outlet end of the conveyor line of the drying furnace 2, capable of Z-direction lifting movement along a first Z-direction module 7 after clamping the fins to lift the fins off the conveyor line, the first Z-direction module 7 being capable of moving along a Y-direction moving slide rail 4 to transfer the fins to above the fin transfer cart 3 to place the fins on the fin transfer cart 3;
a fin transfer cart 3, wherein the fin transfer cart 3 is used for receiving and transporting away the fins sent by the clamp module 1;
a foam turnover vehicle 5, wherein the foam turnover vehicle 5 is used for conveying foam for an interlayer to the lower part of the sucker module 6;
and the sucker module 6 is arranged on the Y-direction moving slide rail 4 and can move up and down along the Z-direction along the second Z-direction module 8, so that after the foam on the foam turnover vehicle 5 is sucked by the sucker, the second Z-direction module 8 moves to the position above the fin turnover vehicle 3 along the Y-direction moving slide rail 4, descends and places the foam above the fin after aligning with the fin position above the fin turnover vehicle 3, and then the sucker ascends and returns to the position above the foam turnover vehicle 5 to prepare for sucking the next foam.
The Y-direction moving slide rail 4 is provided with a Y-direction rack 9, the Y-direction rack 9 is meshed with a driving gear arranged on the Y-direction moving frame 10, the driving gear is driven by a Y-direction motor arranged on a Z-direction frame 11 on the first Z-direction module 7 or the second Z-direction module 8, the Y-direction motor drives the driving gear to rotate, and the driving gear is meshed with the Y-direction rack 9 so as to drive the Y-direction moving frame 10 to move on the Y-direction moving slide rail 4, so that fins or foam is moved to a fin turnover vehicle.
The first Z-direction module 7 and the second Z-direction module 8 have the same main body structure, each Z-direction module comprises a Z-direction frame 11, two sides of the Z-direction frame 11 are respectively provided with a Z-direction rack 12, a Z-direction gear meshed with the Z-direction rack 12 is driven by a Z-direction driving motor arranged on a Z-direction lifting plate 13, the lower part of the Z-direction lifting plate 13 of the first Z-direction module 7 is connected with a clamp module 1, and the lower part of the Z-direction lifting plate 13 of the second Z-direction module 8 is connected with a sucking disc module 6.
The Y-direction moving slide rail 4 is mounted on the base frame 14.
The fixture module 1 comprises two fixture frames 15, the fixture frames 15 are fixedly connected with a Z-direction lifting plate 13 in the first Z-direction module 7, a plurality of groups of clamping assemblies 16 are arranged between the two fixture frames 15, each clamping assembly 16 consists of two lead screws 17, two nuts 18 and two clamping plates 19, the lead screws 17 are erected between the two fixture frames 15 and driven by a motor and are opposite in rotation direction, the nuts 18 are arranged on the lead screws 17 in a rotating mode, and the two clamping plates 19 are respectively connected with one of the corresponding two nuts.
The clamping plates 19 are connected to the corresponding nuts 18 by means of transition plates 20.
The utility model has the beneficial effects that:
the utility model is divided into two module stations, works independently, is provided with a grabbing fin and a foam absorbing cotton, and shares a guide rail and a rack on a basic frame. The fin blanking device is reasonable in overall structure, compact in layout, high in efficiency and capable of achieving mechanical replacement of manual fin blanking.
Drawings
Fig. 1 is a schematic perspective view of the present utility model.
Fig. 2 is a schematic elevational view of the structure of fig. 1.
Fig. 3 is a schematic perspective view of a clamp module according to the present utility model.
Detailed Description
The utility model is further described below with reference to the drawings and examples.
As shown in fig. 1-3.
The utility model provides a piece device under horizontal dry stove of air conditioner production line two modules, as shown in fig. 2, it comprises anchor clamps module 1, fin turnover vehicle 3, foam turnover vehicle 5 and sucking disc module 6, wherein:
the fixture module 1 is arranged above the outlet end of the conveying line of the drying furnace 2, can perform Z-direction ascending motion along the first Z-direction module 7 after clamping the fins so as to lift the fins off the conveying line, and the first Z-direction module 7 can move along the Y-direction moving slide rail 4 so as to move the fins to the position above the fin turnover vehicle 3 and place the fins on the fin turnover vehicle 3; the Y-direction moving slide 4 is mounted on the base frame 14 as shown in fig. 2. The Y-direction moving slide rail 4 is provided with a Y-direction rack 9, the Y-direction rack 9 is meshed with a driving gear arranged on a Y-direction moving frame 10, the driving gear is driven by a Y-direction motor arranged on a Z-direction frame 11 on the first Z-direction module 7 or the second Z-direction module 8, the Y-direction motor drives the driving gear to rotate, and the driving gear is meshed with the Y-direction rack 9 so as to drive the Y-direction moving frame 10 to move on the Y-direction moving slide rail 4, so that fins or foam is moved onto a fin turnover vehicle.
The fin turnover vehicle 3 is used for receiving the fins sent by the clamp module 1 and conveying away the fins; the fin turnover vehicle 3 is a trolley with a wheel, can be designed and manufactured by self, can be designed to be manually pushed, and can also be designed to be an electric (battery-powered) trolley, and the wheels are braked.
The foam turnover vehicle 5 is used for conveying foam for an interlayer to the lower part of the sucker module 6; the foam turnover vehicle 5 can be designed and manufactured by itself, can be a trolley with a wheel, can be designed to be manually pushed, can also be designed to be an electric (battery-powered) trolley, and can be braked by a wheel belt.
The suction cup module 6 is generally composed of suction cups and cylinders, and is a conventional structure or standard component, the suction cup module 6 is mounted on the Y-direction moving slide rail 4 and can move up and down along the second Z-direction module 8 in the Z-direction so that after the foam on the foam transfer cart 5 is sucked by the suction cups, the second Z-direction module 8 moves above the fin transfer cart 3 along the Y-direction moving slide rail 4, descends and places the foam above the fins when the foam is placed on the fin transfer cart 3, and then the suction cups ascend and return to the above the foam transfer cart 5 to prepare for sucking the next foam.
As shown in fig. 2, the main structures of the first Z-direction module 7 and the second Z-direction module 8 are the same, and they both comprise a Z-direction frame 11, a Z-direction rack 12 is mounted on each of two sides of the Z-direction frame 11, a Z-direction gear engaged with the Z-direction rack 12 is driven by a Z-direction driving motor mounted on a Z-direction lifting plate 13, a clamp module 1 is connected to the lower portion of the Z-direction lifting plate 13 of the first Z-direction module 7, and a suction cup module 6 is connected to the lower portion of the Z-direction lifting plate 13 of the second Z-direction module 8.
As shown in fig. 3, the fixture module 1 includes two fixture frames 15, the fixture frames 15 are fixedly connected with the Z-direction lifting plate 13 in the first Z-direction module 7, a plurality of groups of clamping assemblies 16 are installed between the two fixture frames 15 (three groups of clamping assemblies 16 are arranged in fig. 3 of this embodiment, the number of the clamping assemblies 16 in specific implementation can be automatically increased or decreased according to the size of fins), each clamping assembly 16 is composed of two lead screws 17, two nuts 18 and two clamping plates 19, the lead screws 17 are erected between the two fixture frames 15 and driven by a motor, the rotation directions of the two clamping plates are opposite, the nuts 18 are screwed on the lead screws 17, and the two clamping plates 19 are respectively connected with one of the corresponding two nuts. In practice, the clamping plates 19 are connected to the corresponding nuts 18 by means of transition plates 20.
The utility model is mainly applied to the lower part of the horizontal drying furnace of the air conditioner production line. Mainly aims at the situation that some products are large in size and the robot can not be used for discharging, and is suitable for stacking the discharging of the fin drying furnace with large size. A base frame is placed over the outlet of a drying oven (e.g., degreasing oven). The base frame is provided with a Y-axis sliding rail and a Y-axis rack. The Y-axis frame is arranged on a sliding rail on the base frame, and a Y-axis driving motor, a driving shaft, a driving gear and the like are arranged in the Y-axis frame. The two modules share a Y-axis sliding rail and a rack. Each module is provided with Z-motion. The Z-axis frame is linked with the Y-axis frame, and up-and-down movement is realized through a sliding rail, a rack gear and the like. The lower end of the Z-axis frame can be provided with a fin clamp module and a sucker module.
The utility model operates as follows: after the drying furnace degreasing, the conveying belt conveys the fins in place, the drying furnace stops conveying the fins, the clamp module is tightened down to clamp the fins, the clamp module rises and moves to the upper part of the turnover trolley along the Y-direction sliding rail to put down the fins, the moving distance is controlled by electricity to prevent interference, after the fins are put down, the clamp module rises and returns to the outlet of the drying furnace along the Y-direction sliding rail to wait for clamping and taking the next fins, after the placement of the previous fins is finished, the sucker module 6 descends, after absorbing foam, rises and moves to the upper part of the fins of the fin turnover trolley along the Y-direction sliding rail, after the foam is lowered, the foam is placed on the fins, and then the sucker rises and returns to the foam trolley to wait for the next action. And when the fins on the fin turnover trolley reach the turnover number, pushing away the base frame and pushing the next fin turnover trolley to the lower part of the base frame. After the foam on the foam transfer trolley is used, the empty trolley is pushed away, and meanwhile, the trolley filled with the foam is pushed to a corresponding position below the base frame.
The utility model is not related in part to the same as or can be practiced with the prior art.
Claims (6)
1. A piece device under horizontal dry stove two modules of air conditioner production line, characterized by: it comprises the following steps:
the fixture module (1) is arranged above the outlet end of the conveying line of the drying furnace (2), can perform Z-direction ascending motion along the first Z-direction module (7) after clamping the fins so as to lift the fins off the conveying line, and the first Z-direction module (7) can move along the Y-direction moving slide rail (4) so as to move the fins to the position above the fin turnover vehicle (3) and place the fins on the fin turnover vehicle (3);
a fin turnover vehicle (3), wherein the fin turnover vehicle (3) is used for receiving the fins sent by the clamp module (1) and conveying away the fins;
a foam turnover vehicle (5), wherein the foam turnover vehicle (5) is used for conveying foam for an interlayer to the lower part of the sucker module (6);
and the sucking disc module (6) is arranged on the Y-direction moving sliding rail (4) and can move up and down along the Z-direction along the second Z-direction module (8), after the foam on the foam turnover vehicle (5) is sucked through the sucking disc, the second Z-direction module (8) moves to the upper part of the fin turnover vehicle (3) along the Y-direction moving sliding rail (4), descends and places the foam above the fin after aligning with the upper part of the fin on the fin turnover vehicle (3), and then the sucking disc ascends and returns to the upper part of the foam turnover vehicle (5) to prepare for sucking the next foam.
2. The air conditioner production line horizontal drying furnace two-module unloading device according to claim 1, wherein: the Y-direction moving slide rail (4) is provided with a Y-direction rack (9), the Y-direction rack (9) is meshed with a driving gear arranged on the Y-direction moving frame (10), the driving gear is driven by a Y-direction motor arranged on a Z-direction frame (11) on the first Z-direction module (7) or the second Z-direction module (8), the Y-direction motor drives the driving gear to rotate, and the driving gear is meshed with the Y-direction rack (9) so as to drive the Y-direction moving frame (10) to move on the Y-direction moving slide rail (4) to move fins or foam cotton to a fin turnover vehicle.
3. The air conditioner production line horizontal drying furnace two-module unloading device according to claim 1, wherein: the Z-direction lifting device is characterized in that the first Z-direction module (7) and the second Z-direction module (8) are identical in main body structure, each Z-direction module comprises a Z-direction frame (11), two sides of the Z-direction frame (11) are respectively provided with a Z-direction rack (12), a Z-direction gear meshed with the Z-direction rack (12) is driven by a Z-direction driving motor arranged on a Z-direction lifting plate (13), the lower part of the Z-direction lifting plate (13) of the first Z-direction module (7) is connected with a clamp module (1), and the lower part of the Z-direction lifting plate (13) of the second Z-direction module (8) is connected with a sucking disc module (6).
4. The air conditioner production line horizontal drying furnace two-module unloading device according to claim 1, wherein: the Y-direction moving slide rail (4) is arranged on the base frame (14).
5. The air conditioner production line horizontal drying furnace two-module unloading device according to claim 1, wherein: the fixture module (1) comprises two fixture frames (15), the fixture frames (15) are fixedly connected with a Z-direction lifting plate (13) in the first Z-direction module (7), a plurality of groups of clamping assemblies (16) are installed between the two fixture frames (15), each clamping assembly (16) consists of two lead screws (17), two nuts (18) and two clamping plates (19), the lead screws (17) are erected between the two fixture frames (15) and driven by motors and are opposite in rotation direction, the nuts (18) are rotatably installed on the lead screws (17), and the two clamping plates (19) are respectively connected with one of the corresponding two nuts.
6. The air conditioner production line horizontal drying furnace two-module unloading device according to claim 5, wherein: the clamping plate (19) is connected with the corresponding nut (18) through a transition plate (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320824289.3U CN219652158U (en) | 2023-04-14 | 2023-04-14 | Two-module unloading device of horizontal drying furnace of air conditioner production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320824289.3U CN219652158U (en) | 2023-04-14 | 2023-04-14 | Two-module unloading device of horizontal drying furnace of air conditioner production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219652158U true CN219652158U (en) | 2023-09-08 |
Family
ID=87853786
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320824289.3U Active CN219652158U (en) | 2023-04-14 | 2023-04-14 | Two-module unloading device of horizontal drying furnace of air conditioner production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219652158U (en) |
-
2023
- 2023-04-14 CN CN202320824289.3U patent/CN219652158U/en active Active
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