Disclosure of Invention
The technical problems to be solved by the utility model are as follows: the problem that the efficiency of manual board arrangement is low when drilling is carried out to current encapsulation board is solved, provides a board arrangement machine.
In order to solve the technical problems, an embodiment of the utility model provides a board matching machine, which comprises a first lifting mechanism, a second lifting mechanism, a board conveying mechanism, a baffle conveying mechanism and a conveying mechanism;
the first lifting mechanism is used for bearing the material pile and can drive the material pile to move up and down, the plate conveying mechanism and the partition plate conveying mechanism alternately move to the upper part of the first lifting mechanism, the plate conveying mechanism can reciprocate between the first lifting mechanism and the conveying mechanism so as to convey the to-be-processed plate in the material pile onto the conveying mechanism, and the conveying mechanism is used for bearing the to-be-processed plate and conveying the to-be-processed plate;
the separator plate handling mechanism is capable of reciprocating between the first lifting mechanism and the second lifting mechanism to handle separator plates in the stockpile to the second lifting mechanism, and the second lifting mechanism is capable of moving upwards and receiving the separator plates.
Optionally, the board matching machine further comprises a frame, the conveying mechanism is arranged on one side of the first lifting mechanism in the longitudinal direction, the board carrying mechanism is arranged above the conveying mechanism, and the board carrying mechanism reciprocates between the first lifting mechanism and the conveying mechanism in the longitudinal direction; the second lifting mechanism is arranged on one lateral side of the first lifting mechanism, the partition board carrying mechanism is arranged above the second lifting mechanism, and the partition board carrying mechanism transversely reciprocates between the first lifting mechanism and the second lifting mechanism.
Optionally, the panel handling mechanism includes first drive assembly, direction support piece and tongs subassembly, first drive assembly with the direction support piece is installed in the frame, tongs subassembly sliding connection is in on the direction support piece, first drive assembly can drive tongs subassembly is along the direction support piece removes.
Optionally, the first drive assembly includes first motor, first action wheel, first hold-in range and first follow driving wheel, first action wheel is connected on the output of first motor, first hold-in range encircles first action wheel with first follow driving wheel setting, the tongs subassembly is connected first hold-in range.
Optionally, the tongs subassembly includes tie-beam, shrink subassembly, first tongs subassembly and second tongs subassembly, the tie-beam with first drive assembly is connected, shrink subassembly is installed on the tie-beam, first tongs subassembly with second tongs subassembly is connected shrink subassembly and relative setting, shrink subassembly can drive first tongs subassembly with second tongs subassembly is close to or keeps away from each other.
Optionally, the first gripper assembly includes first connecting piece, first material claw and second material claw, first material claw with the second material claw is installed on the first connecting piece, the second gripper assembly includes second connecting piece, third material claw and fourth material claw, the third material claw with the fourth material claw is installed on the second connecting piece, first connecting piece with the second connecting piece is connected shrink subassembly, first material claw the second material claw the third material claw with the fourth material claw is used for the bearing to wait to process the sheet material.
Optionally, conveying mechanism includes support frame, second drive assembly and conveying assembly, the support frame is installed in the frame, second drive assembly installs on the support frame, second drive assembly connects conveying assembly, conveying assembly can be in the motion under the drive of second drive assembly to drive to wait to process the sheet metal and remove.
Optionally, the second driving assembly includes second motor, drive assembly and synchronizing shaft, drive assembly connects the output of second motor with between the synchronizing shaft, transport assembly includes first transport assembly and second transport assembly, first transport assembly with the second transport assembly sets up relatively on the support frame, first transport assembly's first end with second transport assembly's first end is connected the synchronizing shaft, first transport assembly's second end with second transport assembly's second end is connected on the support frame.
Optionally, the support frame is provided with a first guide piece and a second guide piece which are oppositely arranged, a guide groove is formed between the first guide piece and the second guide piece, and the guide groove is used for guiding movement when the conveying mechanism sends out the plate to be processed.
Optionally, the conveying mechanism further comprises at least one receiving mechanism, the receiving mechanism can receive the plate to be processed when moving upwards, and the receiving mechanism can place the plate to be processed on the supporting frame when moving downwards;
the material receiving mechanism comprises a material receiving cylinder and a material receiving plate, wherein the material receiving cylinder is arranged on the supporting frame, the material receiving plate is connected to the output end of the material receiving cylinder, and the material receiving cylinder can drive the material receiving plate to move up and down.
Optionally, the separator conveying mechanism comprises a third driving assembly and a sucker assembly, and the sucker assembly is connected to the third driving assembly;
the sucking disc subassembly includes sucking disc support and a plurality of sucking discs, sucking disc support connects on the third drive assembly, the sucking disc is installed on the sucking disc support, the sucking disc is used for adsorbing the baffle.
According to the plate distributing machine provided by the embodiment of the utility model, the plate to be processed and the partition plates which are alternately stacked in the material pile can be separated layer by layer through the plate conveying mechanism, the plate to be processed is sent out through the conveying mechanism and enters the next procedure for drilling, the plate is automatically distributed in the plate distributing process, the plate is sent out and the like, the plate is automatically distributed in the material pile, the condition that the quality of products is reduced due to misoperation is greatly reduced, the plate distributing efficiency is improved, and the automatic production of mechanical drilling is facilitated.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects solved by the utility model more clear, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
As shown in fig. 1 to 5, an embodiment of the present utility model provides a board matching machine, which includes a first lifting mechanism 4, a second lifting mechanism 5, a board carrying mechanism 1, a partition board carrying mechanism 2, and a conveying mechanism 3. In the PCB industry, glue coating plates and partition plates are alternately stacked in a material pile, the partition plates are arranged between the plates, when feeding is performed, the plates and the partition plates to be processed need to be moved and taken in sequence, the plate conveying mechanism 1 is used for clamping and conveying the plates to be processed onto the conveying mechanism 3, the conveying mechanism 3 can send the plates to be processed out of the plate distributing machine, and the partition plate conveying mechanism 2 is used for clamping and conveying the partition plates.
The first lifting mechanism 4 is used for bearing a material pile and can lift the material pile to move up and down, the plate conveying mechanism 1 and the baffle conveying mechanism 2 alternately move to the upper side of the first lifting mechanism 4, the plate conveying mechanism 1 can reciprocate between the first lifting mechanism 4 and the conveying mechanism 3 so as to convey the plate to be processed in the material pile onto the conveying mechanism 3, and the conveying mechanism 3 is used for bearing the plate to be processed and pushing the plate to be processed into a material box, and then the plate to be processed is conveyed to the next procedure.
The separator transport mechanism 2 is capable of reciprocating between the first lifting mechanism 4 and the second lifting mechanism 5 to transport the separator in the stack to the second lifting mechanism 5, and the second lifting mechanism 5 is capable of moving upward and receiving the separator.
The plate allocation process is that the plate carrying mechanism 1 moves to the upper side of the first lifting mechanism 4, the first lifting mechanism 4 supports the material pile to move upwards, after the plate carrying mechanism 1 grasps the plate to be processed, the first lifting mechanism 4 moves downwards for a certain distance until the plate to be processed grasped by the plate carrying mechanism 1 breaks away from the material pile, and then the plate carrying mechanism 1 moves to the upper side of the conveying mechanism 3, and the plate to be processed is placed on the conveying mechanism 3. In the process of carrying the plate to be processed by the plate carrying mechanism 1, the baffle carrying mechanism 2 carries the baffle onto the second lifting mechanism 5 to prepare for taking the material by the plate carrying mechanism 1 next time.
The baffle handling mechanism 2 moves to the top of first elevating system 4, and the upward movement of material pile is supported to first elevating system 4, and after baffle handling mechanism 2 snatched the baffle, first elevating system 4 downwardly moving a certain distance until the baffle breaks away from the material pile, and then baffle handling mechanism 2 moves to second elevating system 5 top, and second elevating system 5 upward movement is until placing the baffle on second elevating system 5, and second elevating system 5 carries the baffle downwardly moving for the baffle can break away from baffle handling mechanism 2, and convenience is removed the baffle by baffle handling mechanism 2 next time.
According to the plate matching machine provided by the embodiment of the utility model, the plate to be processed and the partition plates which are alternately stacked in the material pile can be separated layer by layer through the plate conveying mechanism 1 and the partition plate conveying mechanism 2, the plate to be processed is sent out through the conveying mechanism 3 and enters the next procedure for drilling, the plate to be processed and the partition plates in the material pile are automatically taken and separated in the plate matching process, the plate sending out and other processes are automatically completed, the plate matching by manual plate conveying is avoided, the condition of product quality reduction caused by misoperation is greatly reduced, the plate matching efficiency is improved, and the automatic production of mechanical drilling is facilitated.
In addition, the plate matching machine can be used for automatic blanking after processing, the processed plate is conveyed to the first lifting mechanism through the conveying mechanism and the plate conveying mechanism 1, and the partition plate on the second lifting mechanism is conveyed to the first lifting mechanism through the partition plate conveying mechanism, so that the plate and the partition plate are piled into a material pile, automation of different procedures can be realized through forward and backward sequential work, and the universality and the application flexibility of the equipment are improved.
In one embodiment, as shown in fig. 1 and 2, the board matching machine further comprises a frame 6, the first lifting mechanism 4, the second lifting mechanism 5, the board carrying mechanism 1, the partition board carrying mechanism 2 and the conveying mechanism 3 are all installed on the frame 6, the conveying mechanism 3 is arranged on one longitudinal side of the first lifting mechanism 4, the board carrying mechanism 1 is arranged above the conveying mechanism 3, and the board carrying mechanism 1 longitudinally reciprocates between the first lifting mechanism 4 and the conveying mechanism 3. The second elevating system 5 sets up in the first elevating system 4 horizontal one side, and baffle transport mechanism 2 sets up in the top of second elevating system 5, and baffle transport mechanism 2 transversely reciprocates between first elevating system 4 and second elevating system 5, sets up transport mechanism 3 and second elevating system 5 in the one side of the different directions of first elevating system 4, can reduce occupation space, reduces the volume of frame. The first lifting mechanism 4 and the second lifting mechanism 5 can both adopt existing lifting mechanisms.
As shown in fig. 1 and 3, the board carrying mechanism 1 includes a first driving component 11, a guiding support 12 and a gripper component, the first driving component 11 and the guiding support 12 are installed on the frame 6, the first driving component 11 is connected with the gripper component, the gripper component is slidably connected on the guiding support 12, the guiding support 12 can support the gripper component and guide the movement of the gripper component, and the gripper component can move along the guiding support 12 under the driving of the first driving component 11, so that the reciprocating movement between the first lifting mechanism 4 and the conveying mechanism 3 is realized.
In one embodiment, as shown in fig. 3, the first driving assembly 11 includes a first motor 111, a first driving wheel 112, a first synchronous belt 113 and a first driven wheel 114, the first motor 111 is mounted on the frame 6, the first driving wheel 112 is connected to an output end of the first motor 111, the first driven wheel 114 is mounted on the frame 6, the first synchronous belt 113 is disposed around the first driving wheel 112 and the first driven wheel 114, and the gripper assembly is connected to the first synchronous belt 113. When the gripper assembly moves with the plate to be processed, the first motor 111 rotates to drive the first driving wheel 112 to rotate, and the first synchronous belt 113 starts to drive around the first driving wheel 112 and the first driven wheel 114, so that the gripper assembly is driven to move.
In an embodiment, as shown in fig. 3, the guide support 12 includes at least one guide rod 121 and at least one slider 122, the guide rod 121 is mounted on the frame 6, each slider 122 is sleeved on the outer side of the corresponding guide rod 121, the slider 122 is connected to the gripper assembly, and when the first synchronous belt 113 drives the gripper assembly to move, the slider 122 slides along the guide rod 121, so that sliding friction of the gripper assembly is reduced, and the first driving assembly 11 is convenient for driving the gripper assembly to move. Preferably, two guide rods 121 are provided, the two guide rods 121 are disposed opposite to each other, and correspondingly, two sliders 122 are provided, and the two sliders 122 are respectively connected to opposite sides of the gripper assembly.
In an embodiment, as shown in fig. 3, the gripper assembly includes a connection beam 13, a retraction assembly 14, a first gripper assembly 15 and a second gripper assembly 16, where the connection beam 13 is connected with a first synchronous belt 113 of the first driving assembly 11, a slide block 122 on a guide rod 121 is connected to the connection beam 13, the first synchronous belt 113 drives the gripper assembly to move integrally through the connection beam 13, the retraction assembly 14 is installed on the connection beam 13, the first gripper assembly 15 and the second gripper assembly 16 are connected to the retraction assembly 14 and are oppositely arranged, the retraction assembly 14 can drive the first gripper assembly 15 and the second gripper assembly 16 to approach or separate from each other, when the sheet material handling mechanism 1 moves above the first lifting mechanism 4, the first gripper assembly 15 and the second gripper assembly 16 can clamp a sheet material to be processed between the first gripper assembly 15 and the second gripper assembly 16, when the sheet material handling mechanism 1 moves above the conveying mechanism 3, the sheet material to be processed is placed on the conveying mechanism 3 when the first gripper assembly 15 and the second gripper assembly 16 moves away from each other.
In one embodiment, the shrinkage assembly 14 includes a shrinkage motor, a shrinkage driving wheel, a shrinkage driven wheel and a shrinkage synchronous belt, the shrinkage motor is mounted on the connecting beam 13, the shrinkage driving wheel is mounted at an output end of the shrinkage motor, the shrinkage driven wheel is mounted on the connecting beam 13, the shrinkage synchronous belt is arranged around the shrinkage driving wheel and the shrinkage driven wheel, and the shrinkage motor can drive the shrinkage driving wheel to rotate, so that the shrinkage synchronous belt is driven to move around the shrinkage driving wheel and the shrinkage driven wheel.
In one embodiment, as shown in fig. 3, the first gripper assembly 15 includes a first connecting member 151, a first gripper 152 and a second gripper 153, the first gripper 152 and the second gripper 153 are mounted on the first connecting member 151, the second gripper assembly 16 includes a second connecting member 161, a third gripper 162 and a fourth gripper 163, the third gripper 162 and the fourth gripper 163 are mounted on the second connecting member 161, the first connecting member 151 and the second connecting member 161 are connected to the retraction assembly 14, and the first gripper 152, the second gripper 153, the third gripper 162 and the fourth gripper 163 are used for supporting a sheet to be processed.
Specifically, the first connecting member 151 is connected to the sections of the shrink synchronous belt on the shrink driving wheel side and the shrink driven wheel side through the synchronous belt pressing plate, and the second connecting member 161 is connected to the sections of the shrink synchronous belt on the shrink driving wheel side and the shrink driven wheel side through the synchronous belt pressing plate, whereby the shrink synchronous belt can drive the first connecting member 151 and the second connecting member 161 to approach or separate from each other along the connecting beam 13 when the shrink synchronous belt moves.
When the plate to be processed is clamped, the distance between the first gripper assembly 15 and the second gripper assembly 16 is larger than the width of the plate to be processed, when the first lifting mechanism 4 drives the material pile to be lifted to the clamping position, the shrinkage synchronous belt drives the first gripper assembly 15 and the second gripper assembly 16 to be close to each other until the first material claw 152, the second material claw 153, the third material claw 162 and the fourth material claw 163 move to the lower part of the plate to be processed and support the plate to be processed, and then when the first driving assembly 11 drives the gripper assembly to move, the first material claw 152, the second material claw 153, the third material claw 162 and the fourth material claw 163 move together with the plate to be processed. When the material is required to be discharged, the first gripper assembly 15 and the second gripper assembly 16 are far away from each other, and the four material claws are separated from the plate to be processed. In the embodiment, the plate to be processed is supported by the four material claws, and is stable and not easy to skew in the moving process.
In an embodiment, as shown in fig. 3, the board handling mechanism 1 further includes a first sensing device 17, the first sensing device 17 is mounted on the connecting beam 13, when the board handling mechanism moves and picks up a board to be processed, the first lifting mechanism 4 supports the material pile to lift, and when the first sensing device 17 senses the board, the first lifting mechanism 4 stops moving, so that the board handling mechanism 1 and the material pile can be prevented from interfering to damage the board in the material picking process.
In an embodiment, as shown in fig. 2 and 5, the conveying mechanism 3 includes a support frame 31, a second driving component 32 and a conveying component, the support frame 31 is installed on the frame 6, the second driving component 32 is installed on the support frame 31, the second driving component 32 is connected with the conveying component, a plate to be processed is placed on the conveying component, and the conveying component can be driven by the second driving component 32 to move so as to drive the plate to be processed to move, so that the plate to be processed is sent out.
In an embodiment, as shown in fig. 5, the second driving assembly 32 includes a second motor 321, a transmission assembly and a synchronizing shaft 325, the second motor 321 is mounted on the supporting frame 31, the transmission assembly is connected between an output end of the second motor 321 and the synchronizing shaft 325, the second motor 321 rotates, the synchronizing shaft 325 can be driven to rotate by the rotation assembly, the conveying assembly includes a first conveying assembly 33 and a second conveying assembly 34, the first conveying assembly 33 and the second conveying assembly 34 jointly support a plate material to be processed, the first conveying assembly 33 and the second conveying assembly 34 are oppositely arranged on the supporting frame 31, a first end of the first conveying assembly 33 and a first end of the second conveying assembly 34 are connected with the synchronizing shaft 325, and a second end of the first conveying assembly 33 and a second end of the second conveying assembly 34 are connected on the supporting frame 31, so that the movement synchronism of the first conveying assembly 33 and the second conveying assembly 34 can be kept through the synchronizing shaft 325.
In an embodiment, as shown in fig. 5, the transmission assembly includes a second driving wheel 322, a second synchronous belt 323 and a second driven wheel 324, the second driving wheel 322 is installed on an output end of the second motor 321, the second driven wheel 324 is installed on the synchronous shaft 325, the second synchronous belt 323 is disposed around the second driving wheel 322 and the second driven wheel 324, the second motor 321 rotates, and the second driven wheel 324 can be driven to rotate through the second driving wheel 322 and the second synchronous belt 323, so as to drive the synchronous shaft 325 to rotate, so that the first conveying assembly 33 and the second conveying assembly 34 synchronously move to convey the plate to be processed.
The first conveying assembly 33 comprises a first conveying belt 331, a first driving wheel 332 and a second driving wheel 333, the first conveying belt 331 is arranged around the first driving wheel 332 and the second driving wheel 333, the second conveying assembly 34 comprises a second conveying belt 341, a third driving wheel 342 and a fourth driving wheel 343, the second conveying belt 341 is arranged around the third driving wheel 342 and the fourth driving wheel 343, the first driving wheel 332 and the third driving wheel 342 are arranged on a synchronous shaft 325, the second driving wheel 333 and the fourth driving wheel 343 are arranged on a supporting frame 31, the first conveying belt 331 and the second conveying belt 341 are abutted against the lower surface of a plate to be processed, the second motor 321 drives the synchronous shaft 325 to rotate, and then drives the first driving wheel 332 and the third driving wheel 342 to rotate, so that the first conveying belt 331 and the second conveying belt 341 are conveyed.
In one embodiment, as shown in fig. 5, the supporting frame 31 is provided with a first guide member 311 and a second guide member 312 which are disposed opposite to each other, and a guide groove 313 is formed between the first guide member 311 and the second guide member 312, and the guide groove 313 is used for guiding movement when the conveying mechanism 3 sends out the plate material to be processed. When the encapsulation plate in the PCB industry is conveyed, the plate to be processed is provided with a PIN foot, the PIN foot can pass through the guide groove 313, and the plate to be processed is prevented from being deviated in the conveying process. Preferably, the guide groove 313 has an entrance end and an exit end, the entrance end having a width gradually increasing in a direction away from the exit end so that the PIN can enter the guide groove 313.
In an embodiment, as shown in fig. 5, the conveying mechanism 3 further includes at least one receiving mechanism 35, when the receiving mechanism 35 moves upwards, the receiving mechanism 35 can receive a plate to be processed, when the receiving mechanism 35 moves downwards, the receiving mechanism 35 moves upwards, the plate to be processed is placed on the receiving mechanism 35, then, the receiving mechanism 35 moves downwards until the receiving mechanism 35 is not higher than the first conveying belt 331 and the second conveying belt 341, the plate to be processed falls onto the first conveying belt 331 and the second conveying belt 341, the butt joint between the plate conveying mechanism and the conveying mechanism 3 can be realized through the receiving mechanism 35, the height difference between the plate conveying mechanism and the conveying mechanism 3 is eliminated, and the receiving of the plate to be processed is completed.
Preferably, two receiving mechanisms 35 are provided, and the two receiving mechanisms 35 are oppositely arranged on the supporting frame 31.
The receiving mechanism 35 comprises a receiving cylinder 351 and a receiving plate 352, the receiving cylinder 351 is mounted on the supporting frame 31, the receiving plate 352 is connected to the output end of the receiving cylinder 351, and the receiving cylinder 351 can drive the receiving plate 352 to move up and down.
In an embodiment, as shown in fig. 4, the separator conveying mechanism 2 includes a third driving assembly 21 and a sucker assembly 22, the third driving assembly 21 is installed on the frame 6, the sucker assembly 22 is connected to the third driving assembly 21, and the third driving assembly 21 can drive the sucker assembly 22 to implement reciprocating movement.
In one embodiment, the third driving assembly 21 is a linear module.
In one embodiment, as shown in fig. 4, the suction cup assembly 22 includes a suction cup support 221 and a plurality of suction cups 222, the suction cup support 221 is connected to the third driving assembly 21, the third driving assembly 21 can drive the suction cup support 221 to move, the suction cups 222 are installed on the suction cup support 221, and the suction cups 222 are used for sucking the partition boards.
In an embodiment, as shown in fig. 4, the separator conveying mechanism 2 further includes a second sensing device 23, the second sensing device 23 is mounted on the sucker support 221, when the separator conveying mechanism 2 moves to take the separator, the first lifting mechanism 4 supports the material pile to lift, when the second sensing device 23 senses the separator, the first lifting mechanism 4 stops moving, the plurality of suckers 222 suck the separator, and in the material taking process, the separator conveying mechanism 2 and the material pile can be prevented from being interfered by the second sensing device 23 to be damaged, and the separator is prevented from being damaged by collision.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.