CN219651701U - Battery package - Google Patents

Abstract

The utility model discloses a battery package which comprises a frame, a first supporting and limiting structure arranged at the bottom of the frame and used for placing a battery, at least one layer of overturning bracket arranged on the side wall of the frame, a second supporting and limiting structure arranged on the overturning bracket, and a driving device arranged on the frame and used for driving the overturning bracket to rotate, wherein the overturning bracket is hinged with the side wall of the frame. The battery package provided by the utility model can realize multi-layer placement of batteries without influencing the taking-out of lower batteries, effectively utilizes the up-down space of the battery package, and reduces the increase of personnel investment and site investment caused by the package.

Description

Battery package

Technical Field

The utility model relates to the technical field of battery support frames, in particular to a battery package.

Background

The constraints of the weight and the size of the product of a power battery used for hybrid electric vehicles such as PHEV, HEV and the like lead to the fact that automatic equipment is required to be used for clamping from a packaging container to a station during the whole vehicle assembly: the automatic equipment runs to the position right above the battery, descends to the appointed position to clamp, and ascends to a high point to start to move to a station to install after clamping. As shown in fig. 1, the current battery body is mostly cuboid and laid down, and mounting brackets are arranged on two sides of the battery body for fixedly mounting the battery on an automobile. According to the product design of the battery, the supporting position of the battery for the package is a mounting bracket when the battery is placed on the package, and the clamping position of the battery for the automatic equipment is also the mounting bracket.

Because the supporting position of the package to the battery and the clamping position of the automation equipment to the battery are both on the same component of the battery, the supporting structure of the package is necessarily on the same straight line of the up-down running of the automation equipment, and the existing packaging design is in a single-layer placing mode so as to avoid the stroke interference of the supporting structure and the automation equipment. There are two types of single layer packaging schemes: (1) One container is used for placing 1 product, after the product is taken out, the empty container is removed, a new product is switched, and the time required for switching is N times (N is the number of layers) of the multi-layer packaging structure. (2) The same layer is used for placing a plurality of products, the switching time is the same as that of the multilayer structure, but the occupied area of the packaging container is N times of that of the multilayer structure.

Therefore, the single-layer packaging design of the current battery occupies a lot of space or manpower, the logistics efficiency is low, the production efficiency is affected, and the production cost is increased.

Disclosure of Invention

The utility model aims to overcome the defects of low logistics efficiency and increased production cost caused by the occupation of production sites or manpower by a single-layer packaging scheme in the prior art, and provides a battery package. The battery package provided by the utility model can realize multi-layer placement of batteries without influencing the taking-out of lower batteries, effectively utilizes the up-down space of the battery package, and reduces the increase of personnel investment and site investment caused by the package.

At least two batteries can be accommodated, and the overturning bracket can be overturned so as not to influence the taking out of the lower-layer batteries.

The aim of the utility model can be achieved by adopting the following technical scheme:

the utility model provides a battery package, includes the frame, locates the frame bottom is used for placing the first support limit structure of battery, locates at least one deck upset support on the frame lateral wall, locate the second support limit structure on the upset support, and locate drive in the frame upset support pivoted drive arrangement, the upset support with the lateral wall of frame is articulated.

According to the utility model, the first supporting and limiting structure is arranged at the bottom of the frame and used for placing batteries, at least one layer of overturning bracket is arranged at two sides of the frame and the second supporting and limiting structure is arranged on the overturning bracket and used for placing batteries, so that at least two batteries can be placed in one battery package, the batteries are arranged up and down, and multiple layers of overturning brackets can be arranged to enable one battery package to accommodate multiple batteries. After the battery on the turnover support is taken away, the turnover support can rotate from being positioned on a horizontal plane to being positioned on a vertical plane under the drive of the driving device, so that the battery positioned on the lower layer is exposed under the automation equipment and the turnover support is prevented from affecting the grabbing of the automation equipment on the battery.

The control device can be electrically connected with the automation equipment to control the rotation of the overturning bracket, and the frame can be provided with sensing devices such as infrared sensors to identify whether batteries are placed on the first supporting and limiting structure and the second supporting and limiting structure.

Further, the turnover support comprises two turnover frames which are respectively arranged on two opposite inner side walls of the frame, one side of the turnover frame is hinged with the side wall of the frame, and a second supporting and limiting structure is arranged on the other side of the turnover frame.

The upset support can only be with the handing-over of one side of frame, but in this scheme, the upset support is including setting up two upset frames on the both sides wall that the frame is two opposite, and like this, two upset frames can be from the follow automation equipment after opening can not be hindered and take out the battery of next floor, reduce required space when the upset support rotates, and the weight of battery is shared on two upset frames simultaneously makes the upset support more stable to the support of battery.

Further, the second supporting and limiting structure comprises a plurality of first top blocks, two first top blocks are arranged on the other side of the hinge side of the turnover frame and the frame, opposite to the turnover frame, and two first top block pieces on the turnover frame are close to two sides of the turnover frame, so that the battery is located between the two first top blocks.

The number of the first top blocks is at least four so that the battery can be stably supported.

Further, the top of first kicking block is equipped with the holding surface that is used for supporting the installing support of battery, one side that first kicking block is close to another first kicking block that is located on with same upset frame is equipped with the inclined plane with installing support complex of battery, one side that first kicking block is close to upset frame and frame articulated side is equipped with spacing arch.

In this scheme, thereby first kicking block is used for supporting the battery on the upset support with the installing support butt of battery both sides. The supporting surface is used for placing the installing support of battery, simultaneously, in order to avoid the battery to slide on first kicking block and lead to battery landing battery packing or automation equipment can not aim at the installing support of battery to lead to unable snatch the battery be equipped with spacing arch on the first kicking block thereby restriction battery is close to or keep away from the lateral wall that frame and upset frame are connected one side of first kicking block thereby sets up the inclined plane and restricts the battery and remove in being on a parallel with the lateral wall direction that frame and upset frame are connected, like this, the battery of placing on four first kicking blocks can only be taken out from the top.

Further, the upset frame includes U-shaped frame and a plurality of articulated pole, the one end of articulated pole with the lateral wall of frame is articulated, the other end of articulated pole with U-shaped bottom fixed connection of U-shaped frame, every be equipped with two first kicking blocks on the upset frame, two first kicking blocks are located respectively on the top surface of the both sides of U-shaped frame.

The overturning frame is arranged into a U-shaped frame and a plurality of hinging rods, so that the weight of the overturning frame is reduced as much as possible.

Further, the driving device comprises a gas spring positioned below the overturning frame, one end of the gas spring is hinged with the side wall of the frame, the other end of the gas spring is hinged with the bottom of the overturning frame, and each overturning frame is connected with two gas springs.

When the battery is placed, the self-weight of the battery is utilized to compress the gas spring, so that the turnover frame is positioned on the horizontal plane, and when the battery is taken away by the automatic equipment, the tension of the gas spring jacks up the turnover frame. Meanwhile, due to the special shape of the U-shaped frame, the U-shaped frame can not scratch the surface of the battery during overturning, so that the quality of the product is abnormal.

Further, the control device is electrically connected with the driving device, the driving device comprises a telescopic cylinder arranged on the frame, the body of the telescopic cylinder is hinged with the frame, the telescopic ends of the telescopic cylinders are hinged with the overturning frames, each overturning frame is connected with two telescopic cylinders, and the two telescopic cylinders are located below the overturning frames and located on two sides of the U-shaped frame respectively.

In this scheme, the upset frame also can overturn downwards that can upwards overturn, and the upset frame has the rotation that avoids the upset frame to be hindered by the battery with placing the battery on first supporting limit structure a certain distance when the upset frame overturn downwards. The telescopic link can set up in the top or the below of upset frame, sets up the top and to avoid hindering the taking out of battery, and set up when the below of upset frame the telescopic end of telescopic cylinder with the articulated department of upset frame can be located the below of battery so that it is more stable to the support of battery. The telescopic ends of the telescopic cylinders extend and retract so that the turnover frame is located in the horizontal direction or the vertical direction. When the telescopic end of the telescopic cylinder stretches out, the overturning frame is jacked up to be overturned upwards to be close to the side wall of the support, and when the telescopic end of the telescopic cylinder contracts, the overturning frame downwards rotates to the horizontal plane from the vertical plane, so that a battery can be placed.

Further, the first supporting and limiting structure comprises a plurality of second top blocks fixedly arranged on the bottom surface of the frame, the structure of the second top blocks is the same as that of the first top blocks, and at least two second top blocks are respectively arranged on two opposite sides of the battery.

The second top block with the same structure as the first top block is arranged on the bottom surface of the frame, so that the battery is supported and limited, and the battery can only be taken out from the upper part by the automatic equipment.

Further, the first supporting and limiting structure further comprises a plurality of third top blocks.

The third top block may be used to support the battery body. The mounting bracket of the battery comprises corner brackets close to four corners of the battery and side brackets positioned between the corner brackets, and the third ejector block is used for being abutted with the side brackets.

Further, the bottom of the frame is provided with casters.

The caster wheels are arranged to facilitate the movement of the frame.

Compared with the prior art, the utility model has the beneficial effects that:

(1) The battery can be fixed through first supporting limit structure and second supporting limit structure, thereby can set up multilayer upset support simultaneously and realize that the battery multilayer is put, and thereby the upset support can overturn under drive arrangement's drive and let automation equipment take out the battery of lower floor, effectively utilize the upper and lower direction space of battery package, reduce personnel input, the place input increase because of the packing leads to.

(2) The supporting surface, the inclined surface, the limiting protrusion and other structures of the first top block are matched with the mounting bracket of the battery, so that the movement of the battery is limited, and the battery can only be taken out from the upper side.

(3) The bottom of the frame is provided with casters to facilitate the movement of battery packages.

Drawings

Fig. 1 is a schematic view of a structure of a battery;

FIG. 2 is a schematic diagram of the utility model in a fully loaded state;

FIG. 3 is a schematic diagram of the overall structure of the utility model;

FIG. 4 is a schematic view of the structure of the utility model in the open position of the flip frame;

fig. 5 is a schematic structural view of a first top block according to the present utility model.

The graphic indicia are illustrated as follows:

the device comprises a 1-frame, 11-casters, 12-push-pull pieces, 2-first supporting and limiting structures, 21-second top blocks, 22-third top blocks, 3-overturning supports, 31-overturning frames, 32-U-shaped frames, 33-hinging rods, 4-second supporting and limiting structures, 41-first top blocks, 42-supporting surfaces, 43-inclined surfaces, 44-limiting protrusions, 5-driving devices, 6-batteries, 61-mounting supports, 62-corner supports, 63-side supports and 7-automation equipment.

Detailed Description

The utility model is further described below in connection with the following detailed description. Wherein the drawings are for illustrative purposes only and are shown in schematic, non-physical, and not intended to be limiting of the present patent; for the purpose of better illustrating embodiments of the utility model, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the size of the actual product; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

The same or similar reference numbers in the drawings of embodiments of the utility model correspond to the same or similar components; in the description of the present utility model, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "left", "right", etc., based on the azimuth or positional relationship shown in the drawings, it is only for convenience of describing the present utility model and simplifying the description, but it is not indicated or implied that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus terms describing the positional relationship in the drawings are merely illustrative and should not be construed as limitations of the present patent, and specific meanings of the terms described above may be understood by those skilled in the art according to specific circumstances.

Example 1

As shown in fig. 1 to 5, a battery package includes a frame 1, a first supporting and limiting structure 2 arranged at the bottom of the frame 1 and used for placing a battery 6, at least one layer of turnover support 3 arranged on the side wall of the frame 1, a second supporting and limiting structure 4 arranged on the turnover support 3, and a driving device 5 arranged on the frame 1 and used for driving the turnover support 3 to rotate, wherein the turnover support 3 is hinged with the side wall of the frame 1.

According to the utility model, the first supporting and limiting structure 2 is arranged at the bottom of the frame 1 and used for placing the batteries 6, at least one layer of overturning bracket 3 is arranged at two sides of the frame 1, and the second supporting and limiting structure 4 is arranged on the overturning bracket 3 and used for placing the batteries 6, so that at least two batteries 6 can be placed in one battery 6 package, the batteries 6 are arranged up and down, and the overturning bracket 3 can be provided with multiple layers so that one battery 6 package can accommodate multiple batteries 6. After the battery 6 on the turnover support 3 is taken away, the turnover support 3 can rotate from being positioned on a horizontal plane to being positioned on a vertical plane under the drive of the driving device 5, so that the battery 6 positioned on the lower layer is exposed to the automation equipment 7 and the turnover support 3 is prevented from influencing the grabbing of the battery 6 by the automation equipment 7.

The control device can be electrically connected with the automation equipment 7 to control the rotation of the overturning bracket 3, and the frame 1 can be provided with sensing devices such as infrared sensors to identify whether the battery 6 is placed on the first supporting and limiting structure 2 and the second supporting and limiting structure 4.

The turnover support 3 comprises two turnover frames 31 respectively arranged on two opposite inner side walls of the frame 1, one side of the turnover frame 31 is hinged with the side wall of the frame 1, and the other side of the turnover frame 31 is provided with a second supporting and limiting structure 4.

The upset support 3 can only be handed over with one side of frame 1, but in this scheme, upset support 3 is including setting up two upset frames 31 on the both sides wall that frame 1 is two opposite, and like this, two upset frames 31 can be from the follow automation equipment 7 after opening can not hinder the battery 6 of taking out the next floor, reduce required space when upset support 3 rotates, and the weight of battery 6 is shared to two upset frames 31 simultaneously makes the support of upset support 3 to battery 6 more stable.

The second supporting and limiting structure 4 comprises a plurality of first top blocks 41, two first top blocks 41 are arranged on the other side, opposite to the hinge side of the turnover frame 31 and the frame 1, of each turnover frame 31, and two first top blocks 41 on each turnover frame 31 are arranged close to two sides of the turnover frame 31, so that the battery 6 is located between the two first top blocks 41.

The number of the first top blocks 41 is at least four so that the battery 6 can be stably supported.

The top of the first top block 41 is provided with a supporting surface 42 for supporting the mounting bracket 61 of the battery 6, one side of the first top block 41, which is close to the other first top block 41 positioned on the same turnover frame 31, is provided with an inclined surface 43 matched with the mounting bracket 61 of the battery 6, and one side of the first top block 41, which is close to the hinge side of the turnover frame 31 and the frame 1, is provided with a limiting protrusion 44.

In this embodiment, the first top block 41 is used to abut against the mounting brackets 61 on both sides of the battery 6, so as to support the battery 6 on the turnover bracket 3. The supporting surface 42 is used for placing the mounting bracket 61 of the battery 6, and at the same time, in order to avoid that the battery 6 slides on the first top block 41 to cause the battery 6 to slide down, the battery 6 is packed or the automation device 7 cannot align with the mounting bracket 61 of the battery 6 to cause the battery 6 to be unable to be grabbed, a limiting protrusion 44 is arranged on the first top block 41 to limit the battery 6 to approach or separate from the side wall of the frame 1 connected with the turnover frame 31, and an inclined surface 43 is arranged on one side of the first top block 41 to limit the battery 6 to move in a direction parallel to the side wall of the frame 1 connected with the turnover frame 31, so that the battery 6 placed on the four first top blocks 41 can only be taken out from above.

The turnover frame 31 comprises a U-shaped frame 32 and a plurality of hinge rods 33, one end of each hinge rod 33 is hinged with the side wall of the machine frame 1, the other end of each hinge rod 33 is fixedly connected with the U-shaped bottom of the U-shaped frame 32, two first jacking blocks 41 are arranged on each turnover frame, and the two first jacking blocks 41 are respectively arranged on the top surfaces of two sides of the U-shaped frame.

The turnover frame 31 is provided with a U-shaped frame 32 and a plurality of hinging rods 33, so that the weight of the turnover frame 31 is reduced as much as possible.

The driving device 5 comprises gas springs positioned below the turnover frames 31, one ends of the gas springs are hinged with the side wall of the frame 1, the other ends of the gas springs are hinged with the bottoms of the turnover frames 31, and each turnover frame 31 is connected with two gas springs.

When the battery 6 is placed, the self-weight of the battery 6 is utilized to compress the gas spring, so that the turnover frame 31 is positioned on the horizontal plane, and when the battery 6 is taken away by the automation equipment 7, the tension of the gas spring pushes the turnover frame 31 upwards. Meanwhile, due to the special shape of the U-shaped frame 32, scratch with the surface of the battery 6 during overturning can not occur, so that the quality of the product is abnormal.

Example 2

The present embodiment is similar to embodiment 1, except that in this embodiment, the control device electrically connected to the driving device 5 is further included, the driving device 5 includes a telescopic cylinder disposed on the frame 1, the body of the telescopic cylinder is hinged to the frame 1, the telescopic ends of the telescopic cylinders are hinged to the turnover frames 31, each turnover frame 31 is connected to two telescopic cylinders, and the two telescopic cylinders are located below the turnover frame 31 and located on two sides of the U-shaped frame 32 respectively.

In this scheme, upset frame 31 also can overturn downwards that can upwards overturn, upset frame 31 and the battery 6 of placing on first supporting limit structure 2 need have certain distance to avoid the rotation of upset frame 31 to be hindered by battery 6 when upset frame 31 overturns downwards. The telescopic link can set up in the top or the below of upset frame 31, sets up the top and to avoid hindering the taking out of battery 6, and the telescopic end of telescopic cylinder can be located the below of battery 6 with upset frame 31 articulated department when setting up the below of upset frame 31 and make more stable to the support of battery 6. The telescopic ends of the telescopic cylinders are extended and contracted so that the roll-over frame 31 is positioned in the horizontal direction or the vertical direction. When the telescopic end of the telescopic cylinder stretches out, the overturning frame 31 is jacked up to be overturned upwards to be close to the side wall of the support, and when the telescopic end of the telescopic cylinder contracts, the overturning frame 31 downwards rotates to the horizontal plane from the vertical plane, so that the battery 6 can be placed.

Example 3

This embodiment includes the following features in addition to the features described in embodiment 1 or 2:

the first supporting and limiting structure 2 comprises a plurality of second jacking blocks 21 fixedly arranged on the bottom surface of the frame 1, the structure of the second jacking blocks 21 is the same as that of the first jacking blocks 41, and at least two second jacking blocks 21 are respectively arranged on two opposite sides of the battery 6.

By providing the second top block 21 with the same structure as the first top block 41 on the bottom surface of the frame 1, the battery 6 is supported and limited, so that the battery 6 can only be taken out from the upper part by the automation equipment 7.

The first supporting and limiting structure 2 further comprises a plurality of third top blocks 22. The third top block 22 may be used to support the body of the battery 6. The mounting bracket 61 of the battery 6 includes corner brackets near the four corners of the battery 6 and side brackets 63 between the corner brackets 62, and the third top block 22 is for abutting with the side brackets 63.

Example 4

This embodiment includes the following features in addition to the features described in any one of embodiments 1 to 3:

the bottom of the frame 1 is provided with casters 11. The castor 11 can use the existing universal wheel with braking function, and the universal wheel is arranged to facilitate the movement of the frame 1. One side of the frame 1 may be provided with an inverted U-shaped push-pull member 12, the push-pull member 12 being convenient for a worker to manually push the frame 1, or a pull rod or a pull rope may be used to connect a trailer with the push-pull member 12 so as to move the frame 1.

It is to be understood that the above examples of the present utility model are provided by way of illustration only and not by way of limitation of the embodiments of the present utility model. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are desired to be protected by the following claims.

Claims (10)

1. The utility model provides a battery package, its characterized in that includes frame (1), locates frame (1) bottom is used for placing first support limit structure (2) of battery, locates at least one deck upset support (3) on frame (1) lateral wall, locate second support limit structure (4) on upset support (3), and locate drive on frame (1) upset support (3) pivoted drive arrangement (5), upset support (3) with the lateral wall of frame (1) is articulated.

2. The battery package according to claim 1, wherein the turnover bracket (3) comprises two turnover frames (31) respectively arranged on two opposite inner side walls of the frame (1), one side of the turnover frame (31) is hinged with the side wall of the frame (1), and the other side of the turnover frame (31) is provided with a second supporting and limiting structure (4).

3. The battery package according to claim 2, wherein the second supporting and limiting structure (4) comprises a plurality of first top blocks (41), two first top blocks (41) are arranged on the other side, opposite to the hinge side of the turnover frame (31) and the frame (1), of each turnover frame (31), and two first top block (41) pieces on each turnover frame (31) are arranged close to two sides of the turnover frame (31) so that a battery is located between the two first top blocks (41).

4. A battery pack according to claim 3, wherein the top of the first top piece (41) is provided with a supporting surface (42) for supporting a mounting bracket of the battery, a side of the first top piece (41) adjacent to another first top piece (41) located on the same turnover frame (31) is provided with an inclined surface (43) matched with the battery mounting bracket, and a side of the first top piece (41) adjacent to the hinge side of the turnover frame (31) and the frame (1) is provided with a limit protrusion (44).

5. The battery package according to claim 4, wherein the turnover frame (31) comprises a U-shaped frame (32) and a plurality of hinge rods (33), one end of each hinge rod (33) is hinged to the side wall of the frame (1), the other end of each hinge rod (33) is fixedly connected with the bottom of the U-shape of the U-shaped frame (32), two first top blocks (41) are arranged on each turnover frame, and the two first top blocks (41) are respectively arranged on the top surfaces of two sides of the U-shaped frame.

6. Battery pack according to claim 5, characterized in that the driving means (5) comprise a gas spring located under the turn-over frame (31), one end of which is hinged to the side wall of the frame (1), the other end of which is hinged to the bottom of the turn-over frame (31), each turn-over frame (31) being connected to two gas springs.

7. The battery pack according to claim 5, further comprising a control device electrically connected to the driving device (5), wherein the driving device (5) comprises a telescopic cylinder provided on the frame (1), the body of the telescopic cylinder is hinged to the frame (1), the telescopic ends of the telescopic cylinder are hinged to the turnover frames (31), each turnover frame (31) is connected to two telescopic cylinders, and the two telescopic cylinders are located below the turnover frames (31) and on two sides of the U-shaped frame (32) respectively.

8. The battery package according to any one of claims 4 to 7, wherein the first supporting and limiting structure (2) comprises a plurality of second top blocks (21) fixedly arranged on the bottom surface of the frame (1), the second top blocks (21) have the same structure as the first top blocks (41), and at least two second top blocks (21) are respectively arranged on two opposite sides of the battery.

9. The battery package according to claim 8, wherein the first support and restraining structure (2) further comprises a plurality of third top blocks (22).

10. Battery pack according to claim 1, characterized in that the bottom of the frame (1) is provided with casters (11).