CN219214752U - A battery pack charging stand and a passenger car replacement station - Google Patents
A battery pack charging stand and a passenger car replacement station Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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Abstract
Description
技术领域technical field
本实用新型涉及充电架技术领域,尤其涉及一种电池包充电架和乘用车换电站。The utility model relates to the technical field of charging racks, in particular to a charging rack for battery packs and a power station for replacing passenger cars.
背景技术Background technique
现有的乘用车换电站的电池包充电架虽然体积和占地面积都不大,但是应用于电池包缓存充电架的种类结构比较单一,只能兼容单一车型的电池包,不能同时服务两种或以上的车型进行电池包换电工作,故造成电池包缓存充电架兼容性差。Although the battery pack charging racks of the existing passenger car swapping stations are small in size and floor space, the type and structure of the battery pack buffer charging racks are relatively single, and they can only be compatible with the battery pack of a single model, and cannot serve two vehicles at the same time. One or more types of models perform battery pack replacement work, resulting in poor compatibility of the battery pack cache charging rack.
为此,亟需提供一种电池包充电架和乘用车换电站以解决上述问题。For this reason, there is an urgent need to provide a battery pack charging stand and a passenger car replacement station to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种电池包充电架和乘用车换电站,可适应多种类型的电池包的充电需求,适用范围广。The purpose of the utility model is to provide a charging stand for battery packs and a power station for passenger cars, which can meet the charging requirements of various types of battery packs and has a wide range of applications.
为实现上述目的,提供以下技术方案:In order to achieve the above purpose, the following technical solutions are provided:
一种电池包充电架,用于电池包的放置或充电,包括:A charging rack for battery packs, used for placing or charging battery packs, comprising:
充电支撑架,沿竖直方向设置有多层,每层所述充电支撑架设置有第一横梁、中间横梁和第二横梁,所述第一横梁和所述第二横梁分别间隔设置于所述中间横梁的两端;The charging support frame is provided with multiple layers along the vertical direction, and each layer of the charging support frame is provided with a first crossbeam, an intermediate crossbeam and a second crossbeam, and the first crossbeam and the second crossbeam are respectively arranged at intervals on the both ends of the middle beam;
第一宽度调节组件,包括第一支撑架和第一限位块,所述第一支撑架垂直设置于所述第一横梁靠近所述第二横梁的一侧,所述第一支撑架上沿自身长度方向开设有多个第一连接孔,所述第一限位块可拆卸连接于所述第一连接孔处;The first width adjustment assembly includes a first support frame and a first limit block, the first support frame is vertically arranged on the side of the first beam close to the second beam, and the upper edge of the first support frame A plurality of first connecting holes are opened in the length direction of itself, and the first limiting block is detachably connected to the first connecting holes;
第二宽度调节组件,包括第二支撑架和第二限位块,所述第二支撑架垂直设置于所述第二横梁靠近所述第一横梁的一侧,所述第二支撑架上沿自身长度方向排列开设有多个第二连接孔,所述第二限位块可拆卸连接于所述第二连接孔处;The second width adjustment assembly includes a second support frame and a second limit block, the second support frame is vertically arranged on the side of the second beam close to the first beam, and the upper edge of the second support frame A plurality of second connection holes are arranged in the length direction of itself, and the second limiting block is detachably connected to the second connection holes;
第一中间支撑架,所述中间横梁的内侧壁沿自身长度方向开设有多个第三连接孔,所述第一中间支撑架垂直设置于所述中间横梁的所述第三连接孔处,且所述第一支撑架、所述第一中间支撑架和所述第二支撑架的上表面均位于同一水平面;The first intermediate support frame, the inner side wall of the intermediate beam is provided with a plurality of third connection holes along its length direction, the first intermediate support frame is vertically arranged at the third connection hole of the intermediate beam, and The upper surfaces of the first support frame, the first intermediate support frame and the second support frame are all located on the same horizontal plane;
所述电池包被配置为放置于所述第一支撑架、所述第一中间支撑架和所述第二支撑架上,且所述电池包相对两侧分别与所述第一限位块和所述第二限位块抵接。The battery pack is configured to be placed on the first support frame, the first intermediate support frame and the second support frame, and the opposite sides of the battery pack are respectively connected to the first limit block and the second stopper. The second limit block abuts against.
作为电池包充电架的可选方案,所述电池包充电架还包括第二中间支撑架和设置于所述第二中间支撑架上的定位销,所述第二中间支撑架的一端垂直设置于所述中间横梁的所述第三连接孔处,且所述定位销与所述电池包底部的定位孔形状相适配。As an optional solution for the battery pack charging stand, the battery pack charging stand further includes a second intermediate support frame and positioning pins arranged on the second intermediate support frame, and one end of the second intermediate support frame is vertically arranged on the The third connection hole of the middle beam, and the positioning pin is adapted to the shape of the positioning hole at the bottom of the battery pack.
作为电池包充电架的可选方案,所述第一支撑架、所述第一中间支撑架和所述第二支撑架的上表面均设置有减震橡胶垫块。As an optional solution for the battery pack charging stand, the upper surfaces of the first support frame, the first intermediate support frame and the second support frame are all provided with shock-absorbing rubber pads.
作为电池包充电架的可选方案,每层所述充电支撑架均设置有充电插拔机构,且所述充电插拔机构能够相对所述充电支撑架上下升降。As an alternative to the battery pack charging rack, each layer of the charging support frame is provided with a charging plug-in mechanism, and the charging plug-in mechanism can move up and down relative to the charging support frame.
作为电池包充电架的可选方案,所述电池包充电架还包括支撑立柱,相邻两层所述充电支撑架的所述第一支撑架之间竖直设置有所述支撑立柱。As an optional solution of the battery pack charging rack, the battery pack charging rack further includes a support column, and the support column is vertically arranged between the first support frames of the charging support racks on two adjacent layers.
作为电池包充电架的可选方案,所述电池包充电架还包括提升机构,所述提升机构设置于最下层的所述充电支撑架的下方,用于提升搬运所述电池包。As an optional solution of the battery pack charging stand, the battery pack charging stand further includes a lifting mechanism, and the lifting mechanism is arranged under the charging support stand at the lowest level, and is used for lifting and carrying the battery pack.
作为电池包充电架的可选方案,所述提升机构包括安装机架、竖直滑轨和升降支撑台,所述安装机架安装于所述充电支撑架的下方,所述竖直滑轨的第一端安装于所述安装机架,另一端安装于底脚,所述升降支撑台滑设于所述竖直滑轨上。As an alternative to the battery pack charging stand, the lifting mechanism includes a mounting frame, a vertical slide rail and a lifting support platform, the mounting frame is installed under the charging support frame, and the vertical slide rail The first end is installed on the installation frame, the other end is installed on the foot, and the lifting support platform is slid on the vertical slide rail.
作为电池包充电架的可选方案,所述提升机构包括主动链轮、第一传动链和从动链轮,所述主动链轮转动设置于所述安装机架,两条所述竖直滑轨之间的下部架设有安装梁,所述从动链轮转动设置于所述安装梁上,所述第一传动链绕设于所述主动链轮和所述从动链轮,所述升降支撑台的一端与所述第一传动链的链条固接。As an optional solution for the battery pack charging stand, the lifting mechanism includes a driving sprocket, a first transmission chain and a driven sprocket, the driving sprocket is rotatably arranged on the installation frame, and the two vertical slides The lower part between the rails is erected with a mounting beam, the driven sprocket is rotatably set on the mounting beam, the first transmission chain is wound around the driving sprocket and the driven sprocket, and the lifting One end of the support platform is fixedly connected with the chain of the first transmission chain.
作为电池包充电架的可选方案,所述提升机构还包括固定支撑台,所述固定支撑台包括固定支撑梁和转动支撑梁,所述固定支撑梁的一端固设于所述竖直滑轨的上部,另一端转动设置有所述转动支撑梁,且所述转动支撑梁的一端止动于所述固定支撑梁的阻挡板。As an optional solution for the battery pack charging stand, the lifting mechanism also includes a fixed support platform, the fixed support platform includes a fixed support beam and a rotating support beam, and one end of the fixed support beam is fixed on the vertical slide rail The upper part, the other end is rotatably provided with the rotatable support beam, and one end of the rotatable support beam is stopped by the blocking plate of the fixed support beam.
一种乘用车换电站,包括如上任一项所述的电池包充电架。A passenger car swapping station, comprising the battery pack charging stand as described in any one of the above items.
与现有技术相比,本实用新型的有益效果:Compared with the prior art, the utility model has the beneficial effects:
本实用新型所提供的电池包充电架,沿竖直方向设置多层充电支撑架,用来放置电池包,每层充电支撑架由第一横梁、中间横梁和第二横梁围设形成充电仓位,电池包可以从充电支撑架的前面放入充电仓位,通过在第一横梁安装第一支撑架,第二横梁安装第二支撑架,中间横梁安装第一中间支撑架,便于稳定的支撑电池包的重量,第一中间支撑架可以安装在多个第三连接孔处,可以调节第一中间支撑架在中间横梁上的位置,第一限位块可以安装在多个第一连接孔处,第二限位块可以安装在多个第二连接孔处,可以通过调节第一限位块和第二限位块分别在第一支撑架和第二支撑架上的位置,进而调节第一限位块与第二限位块之间的间距,适应不同宽度类型的电池包。The battery pack charging rack provided by the utility model is provided with multi-layer charging support racks along the vertical direction for placing battery packs, and each layer of charging support racks is surrounded by a first crossbeam, an intermediate crossbeam and a second crossbeam to form a charging position. The battery pack can be put into the charging compartment from the front of the charging support frame. By installing the first support frame on the first beam, the second support frame on the second beam, and the first intermediate support frame on the middle beam, it is convenient to stably support the battery pack. Weight, the first intermediate support frame can be installed at multiple third connection holes, the position of the first intermediate support frame on the intermediate beam can be adjusted, the first limit block can be installed at multiple first connection holes, the second The limit block can be installed at a plurality of second connection holes, and the first limit block can be adjusted by adjusting the positions of the first limit block and the second limit block on the first support frame and the second support frame respectively. The distance from the second limit block is suitable for battery packs of different width types.
本实用新型所提供的乘用车换电站,采用包括上述的电池包充电架,适应不同宽度类型的电池包,扩大了乘用车换电站的使用范围,满足不同车型的换电需要。The passenger car swapping station provided by the utility model adopts the above-mentioned battery pack charging rack, which is suitable for battery packs of different width types, expands the use range of the passenger car swapping station, and meets the needs of different vehicle models for battery swapping.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对本实用新型实施例描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据本实用新型实施例的内容和这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the illustrations of the present invention. For some embodiments, those of ordinary skill in the art can also obtain other drawings according to the content of the embodiments of the present invention and these drawings without any creative effort.
图1为本实用新型实施例中电池包充电架第一视角的装配示意图;Figure 1 is a schematic diagram of the assembly of the first viewing angle of the battery pack charging rack in the embodiment of the present invention;
图2为本实用新型实施例中电池包充电架第二视角的装配示意图;Fig. 2 is a schematic diagram of the assembly of the second viewing angle of the battery pack charging rack in the embodiment of the present invention;
图3为图2中A处的局部放大图;Fig. 3 is a partial enlarged view of place A in Fig. 2;
图4为图2中B处的局部放大图;Fig. 4 is a partial enlarged view of place B in Fig. 2;
图5为图2中C处的局部放大图;Fig. 5 is a partial enlarged view of place C in Fig. 2;
图6为图2中D处的局部放大图;Fig. 6 is a partial enlarged view at D in Fig. 2;
图7为图2中E处的局部放大图;Figure 7 is a partial enlarged view of E in Figure 2;
图8为本实用新型实施例中电池包充电架第三视角的装配示意图;Fig. 8 is an assembly schematic diagram of a third viewing angle of the battery pack charging rack in the embodiment of the present invention;
图9为本实用新型实施例中固定支撑台第一视角的结构示意图;Fig. 9 is a structural schematic diagram of the first viewing angle of the fixed support platform in the embodiment of the utility model;
图10为本实用新型实施例中固定支撑台第二视角的结构示意图。Fig. 10 is a schematic structural view of the second viewing angle of the fixed support platform in the embodiment of the present invention.
附图标记:Reference signs:
1、充电支撑架;2、第一宽度调节组件;3、第二宽度调节组件;4、充电插拔机构;5、提升机构;6、线槽;7、底脚;8、驱动电机;9、第二传动链;10、长转轴;1. Charging support frame; 2. First width adjustment component; 3. Second width adjustment component; 4. Charging plug-in mechanism; 5. Lifting mechanism; , the second transmission chain; 10, the long shaft;
11、第一横梁;12、中间横梁;121、第三连接孔;13、第二横梁;14、第一中间支撑架;15、第二中间支撑架;16、定位销;17、减震橡胶垫块;18、支撑立柱;11. The first beam; 12. The middle beam; 121. The third connection hole; 13. The second beam; 14. The first middle support frame; 15. The second middle support frame; 16. Positioning pin; 17. Shock-absorbing rubber Pad block; 18. Support column;
21、第一支撑架;22、第一限位块;221、第一条形孔;23、第一连接孔;21. The first support frame; 22. The first limit block; 221. The first strip hole; 23. The first connecting hole;
31、第二支撑架;32、第二限位块;321、第二条形孔;33、第二连接孔;31. The second support frame; 32. The second limit block; 321. The second strip hole; 33. The second connecting hole;
51、安装机架;52、竖直滑轨;53、升降支撑台;54、主动链轮;55、第一传动链;56、从动链轮;57、安装梁;58、固定支撑台;581、固定支撑梁;582、转动支撑梁;583、阻挡板。51, installation frame; 52, vertical slide rail; 53, lifting support platform; 54, driving sprocket wheel; 55, first transmission chain; 56, driven sprocket wheel; 57, installation beam; 58, fixed support platform; 581, fixed support beam; 582, rotating support beam; 583, blocking plate.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present utility model, it should be noted that the orientations indicated by the terms "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" etc. Or the positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the utility model is used, it is only for the convenience of describing the utility model and simplifying the description, not to indicate or imply Means that a device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that unless otherwise specified and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrally connected; either mechanical or electrical. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature may include direct contact between the first and second features, and may also include the first and second features being in direct contact with each other. The features are not in direct contact but through another feature between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but should not be construed as limiting the present utility model.
现有的乘用车换电站的电池包缓存充电架,虽然体积和占地面积都不大,但是应用于电池包缓存充电架的种类结构比较单一,只能兼容单一车型的电池包,不能同时服务两种或以上的车型进行电池包换电工作,故造成电池包缓存充电架兼容性差。Although the size and floor space of the existing battery pack buffer charging racks for passenger car swapping stations are small, the type and structure of the battery pack buffer charging racks are relatively single, and they can only be compatible with battery packs of a single model, and cannot be used at the same time. Serving two or more models for battery pack replacement, resulting in poor compatibility of the battery pack cache charging rack.
为了可适应多种类型的电池包的充电需求,适用范围广,本实施例提供一种电池包充电架和乘用车换电站,用于电池包的放置或充电。以下结合图1至图10对本实施例的具体内容进行详细描述。In order to adapt to the charging requirements of various types of battery packs and have a wide range of applications, this embodiment provides a battery pack charging stand and a passenger car swapping station for placing or charging battery packs. The specific content of this embodiment will be described in detail below with reference to FIG. 1 to FIG. 10 .
如图1至图5所示,本电池包充电架包括充电支撑架1、第一宽度调节组件2、第二宽度调节组件3和第一中间支撑架14,充电支撑架1沿竖直方向设置有多层,每层充电支撑架1设置有第一横梁11、中间横梁12和第二横梁13,第一横梁11和第二横梁13分别间隔设置于中间横梁12的两端。第一宽度调节组件2包括第一支撑架21和第一限位块22,第一支撑架21垂直设置于第一横梁11靠近第二横梁13的一侧,第一支撑架21上沿自身长度方向开设有多个第一连接孔23,第一限位块22可拆卸连接于第一连接孔23处。第二宽度调节组件3包括第二支撑架31和第二限位块32,第二支撑架31垂直设置于第二横梁13靠近第一横梁11的一侧,第二支撑架31上沿自身长度方向排列开设有多个第二连接孔33,第二限位块32可拆卸连接于第二连接孔33处。中间横梁12的内侧壁沿自身长度方向开设有多个第三连接孔121,第一中间支撑架14垂直设置于中间横梁12的第三连接孔121处,且第一支撑架21、第一中间支撑架14和第二支撑架31的上表面均位于同一水平面。电池包被配置为放置于第一支撑架21、第一中间支撑架14和第二支撑架31上,且电池包的相对两侧分别与第一限位块22和第二限位块32抵接。As shown in Figures 1 to 5, the battery pack charging stand includes a charging support frame 1, a first
具体地,第一限位块22上开设有第一条形孔221,第二限位块32上开设有第二条形孔321,第一限位块22和第二限位块32调节到合适位置后,采用螺栓或螺钉将第一限位块22和第二限位块32固定在对应的第一支撑架21和第二支撑架31上。Specifically, the first limiting
简而言之,本实用新型所提供的电池包充电架,沿竖直方向设置多层充电支撑架1,用来放置电池包,每层充电支撑架1由第一横梁11、中间横梁12和第二横梁13围设形成充电仓位,电池包可以从充电支撑架1的前面放入充电仓位,通过在第一横梁11安装第一支撑架21,第二横梁13安装第二支撑架31,中间横梁12安装第一中间支撑架14,便于稳定的支撑电池包的重量,第一中间支撑架14可以安装在多个第三连接孔121处,可以调节第一中间支撑架14在中间横梁12上的位置,第一限位块22可以安装在多个第一连接孔23处,第二限位块32可以安装在多个第二连接孔33处,可以调节第一限位块22和第二限位块32分别在第一支撑架21和第二支撑架31上的位置,进而调节第一限位块22与第二限位块32之间的间距,适应不同宽度类型的电池包。In short, the battery pack charging stand provided by the utility model is provided with a multi-layer charging support frame 1 along the vertical direction, which is used to place the battery pack. The
进一步地,如图2和图6所示,电池包充电架还包括第二中间支撑架15和设置于第二中间支撑架15上的定位销16,第二中间支撑架15的一端垂直设置于中间横梁12的第三连接孔121处,且定位销16与电池包底部的定位孔形状相适配。通过增设第二中间支撑架15和与电池包底部的定位孔相适配的定位销16,便于提高电池包在电池包充电架上的定位精度和准确度,同时定位销16也能起到一定的限位作用,避免电池包发生错位移动。Further, as shown in Figure 2 and Figure 6, the battery pack charging stand also includes a second
进一步地,如图3、图4和图5所示,第一支撑架21、第一中间支撑架14和第二支撑架31的上表面均设置有减震橡胶垫块17。由于第一支撑架21、第一中间支撑架14和第二支撑架31采用金属材质制成,通过增设减震橡胶垫块17,可以避免电池包直接与第一支撑架21、第一中间支撑架14和第二支撑架31发生摩擦碰撞,保护电池包的外表面不被损坏。Further, as shown in FIG. 3 , FIG. 4 and FIG. 5 , the upper surfaces of the
示例性地,充电支撑架1采用材质为:Q235钢,表面处理颜色为:哑光灰。Exemplarily, the material of the charging support frame 1 is: Q235 steel, and the surface treatment color is: matte gray.
进一步地,每层充电支撑架1均设置有充电插拔机构4,且充电插拔机构4能够相对充电支撑架1上下升降。当电池包放置到充电仓位内后,充电插拔机构4下降与电池包对应的接线充电口电连接,用于持续稳定的充电。具体地,通过在充电支撑架1的外侧设置线槽6,用于规整和防护线缆,避免杂乱分布,提高美观性。Further, each charging support frame 1 is provided with a charging plug-in mechanism 4 , and the charging plug-in mechanism 4 can move up and down relative to the charging support frame 1 . After the battery pack is placed in the charging compartment, the charging plug-in mechanism 4 descends and electrically connects with the charging port corresponding to the battery pack for continuous and stable charging. Specifically, the wire groove 6 is arranged outside the charging support frame 1 to organize and protect the cables, avoid disorderly distribution, and improve aesthetics.
充电插拔机构4还设置有主要为电池包充电架连接电路、网线、监控充电量等所用的元器件配电盒。The charging and plugging mechanism 4 is also provided with a power distribution box for components mainly used for connecting circuits, network cables, and monitoring the charging amount of the battery pack charging stand.
进一步地,如图2所示,电池包充电架还包括支撑立柱18,相邻两层充电支撑架1的第一支撑架21之间竖直设置有支撑立柱18。通过增加设置支撑立柱18,用于加固第一支撑架21,提高电池包充电架整体的结构强度,保证电池包稳定安全地充电。Further, as shown in FIG. 2 , the battery pack charging rack further includes supporting
进一步地,如图1所示,电池包充电架还包括提升机构5,提升机构5设置于最下层的充电支撑架1的下方,用于提升搬运电池包。将需要充电的电池包搬运到提升机构5,当电池包提升到设定高度后,再采用堆垛机货叉将电池包搬运到充电支撑架1上进行充电。亏电电池进入充电仓位后对电池包进行定位、限位、支撑作用,电池包充满电后暂时缓存在此位置,等待亏电电池互换。Further, as shown in FIG. 1 , the battery pack charging rack further includes a lifting mechanism 5 , which is arranged under the charging support frame 1 at the lowest level, and is used for lifting and carrying the battery pack. The battery pack to be charged is transported to the lifting mechanism 5, and when the battery pack is lifted to the set height, the stacker fork is used to transport the battery pack to the charging support frame 1 for charging. After the deficient battery enters the charging compartment, the battery pack is positioned, limited, and supported. After the battery pack is fully charged, it is temporarily cached in this position, waiting for the swap of the deficient battery.
具体地,如图2、图7和图8所示,提升机构5包括安装机架51、竖直滑轨52和升降支撑台53,安装机架51安装于充电支撑架1的下方,竖直滑轨52的第一端安装于安装机架51,竖直滑轨52的另一端安装于底脚7,升降支撑台53滑设于竖直滑轨52上。具体地,升降支持台设置有两组,升降支撑台53可以沿着竖直滑轨52上下升降,实现电池包的平稳提升。底脚7主要是电池充电架上下高度调节、采用螺栓式连接锁定、可调节四角水平高度。Specifically, as shown in Fig. 2, Fig. 7 and Fig. 8, the lifting mechanism 5 includes a mounting
进一步地,如图8所示,提升机构5包括主动链轮54、第一传动链55和从动链轮56,主动链轮54转动设置于安装机架51,两条竖直滑轨52之间的下部架设有安装梁57,从动链轮56转动设置于安装梁57上,第一传动链55绕设于主动链轮54和从动链轮56,升降支撑台53的一端与第一传动链55的链条固接。通过主动链轮54和从动链轮56的正反方向转动可以带动第一传动链55移动,由于升降支撑台53的一端固接在第一传动链55的链条上,第一传动链55可以在移动的过程中带动升降支撑台53进行升降。Further, as shown in FIG. 8 , the lifting mechanism 5 includes a driving
进一步地,如图9和图10所示,提升机构5还包括固定支撑台58,固定支撑台58包括固定支撑梁581和转动支撑梁582,固定支撑梁581的一端固设于竖直滑轨52的上部,固定支撑梁581的另一端转动设置有转动支撑梁582,且转动支撑梁582的一端止动于固定支撑梁581的阻挡板583。具体地,升降支撑台53带动电池包向上移动,电池包碰到转动支撑梁582后,转动支撑梁582顺时针转动进行避让,升降支撑台53继续上移一段距离后,转动支撑梁582顺逆时针回转后碰到阻挡板583的底部,转动支撑梁582保证水平状态,升降支撑台53下移将电池包放置到转动支撑梁582上,升降支撑台53继续搬运下一个电池包,提高搬运效率。Further, as shown in Figures 9 and 10, the lifting mechanism 5 also includes a fixed
具体地,如图2、图7和图8所示,提升机构5的动力源为驱动电机8、第二传动链9和长转轴10,主动链轮54同轴连接在长转轴10的一端,驱动电机8安装于安装机架51的安装板上,驱动电机8通过第二传动链9与长转轴10传动连接,用于提升升降支撑台53的高度。Specifically, as shown in Fig. 2, Fig. 7 and Fig. 8, the power source of the lifting mechanism 5 is a driving
本实施例还提供了一种乘用车换电站,该乘用车换电站包括RGV搬运小车、堆垛机货叉和上面提到的电池包充电架。This embodiment also provides a passenger car exchange station, which includes an RGV transport trolley, a stacker fork, and the battery pack charging rack mentioned above.
乘用车换电站的具体工作步骤如下:The specific working steps of the passenger car swapping station are as follows:
1、乘用车换电站将亏电的电池包从车辆底部卸载,通过RGV搬运小车运至升降支撑台53上,利用线槽6提供连接电源。再通过主动链轮54、第一传动链55、从动链轮56将亏电电池包提升至固定支撑台58,再通过堆垛机将亏电电池包放入相应充电支撑架1的充电仓位内,通过定位销16、减震橡胶垫块17、限位块、支撑架进行限位,同时将充电插拔机构4下降与电池包充电口对接给电池包充电,通过配电盒线束、分线器与电池包建立充电连接。1. The passenger car replacement station unloads the power-deficient battery pack from the bottom of the vehicle, transports it to the
2、同时,堆垛机货叉从电池包充电架上取出一块满电电池包,通过RGV搬运小车输送运至车辆底部将电池包总成固定,乘用车换电站软件系统会根据电池包的种类型号进行采集充电架上的五块电池电量,并实施监控。2. At the same time, the fork of the stacker takes out a fully charged battery pack from the battery pack charging rack, transports it to the bottom of the vehicle through the RGV handling trolley, and fixes the battery pack assembly. The software system of the passenger car replacement station will Types and models collect the power of five batteries on the charging rack and monitor them.
本实施例提供的电池包充电架,通过对充电架结构设计和力学承重预设,可以兼容缓存不同尺寸电池包(<2000mm×1500mm×280mm),极大的提高了电池包充电架的可兼容性。The battery pack charging stand provided in this embodiment can be compatible with buffering battery packs of different sizes (<2000mm×1500mm×280mm) through the structural design of the charging stand and the mechanical load-bearing preset, which greatly improves the compatibility of the battery pack charging stand sex.
注意,上述仅为本实用新型的较佳实施例及所运用技术原理。本领域技术人员会理解,本实用新型不限于这里所说的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本实用新型的保护范围。因此,虽然通过以上实施例对本实用新型进行了较为详细的说明,但是本实用新型不仅仅限于以上实施例,在不脱离本实用新型构思的情况下,还可以包括更多其他等效实施例,而本实用新型的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and the applied technical principles. Those skilled in the art will understand that the utility model is not limited to the specific embodiments described here, and various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the utility model. Therefore, although the utility model has been described in detail through the above embodiments, the utility model is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the utility model. The scope of the present invention is determined by the appended claims.
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