CN219649023U - Full-automatic plate pipe forming welding device - Google Patents

Abstract

The utility model discloses a full-automatic plate pipe forming welding device which comprises a feeding mechanism, a forming mechanism and a welding mechanism, wherein the feeding mechanism is arranged on one side of the feeding mechanism, the feeding mechanism is used for conveying plates to the feeding mechanism, the forming mechanism is arranged on the other side of the feeding mechanism, the feeding mechanism is used for conveying the plates to the forming mechanism, the forming mechanism is used for rolling the plates into pipes, the welding mechanism is arranged above the forming mechanism, and the welding mechanism is used for welding joints of the pipes. The device is through feed mechanism and feeding mechanism with panel conveying to forming mechanism, forming mechanism rolls up the tubular structure with the panel, then welds the seam crossing of tubular product through welding mechanism to realize the shaping and the welding of tubular product, for traditional production mode, reduced the conversion between the process, improved production efficiency.

Description

Full-automatic plate pipe forming welding device

Technical Field

The utility model relates to the technical field of welding, in particular to a full-automatic plate pipe forming welding device.

Background

The metal round tube is one of common structures in industrial production and daily life, such as a garbage can, an exhaust tube, a tea can, a smoke exhaust ventilator tube, a lamp shade and the like, and is formed by rolling a plate material and welding. The current production process of the metal round tube is approximately as follows: firstly, cutting a plate with a proper size through a blanking machine according to the size of a circular tube, then rolling the plate into a cylinder through a rolling machine, and finally welding the joint through welding equipment to manufacture the circular tube structure.

However, the production method has complicated procedures, needs to convert the plate between different devices, and needs to be repositioned after each time of transferring to new processing equipment, so that a lot of unnecessary repeated labor is caused, a lot of manpower and time are wasted, the positioning precision of the product is affected, and the production efficiency is lower, so that the improvement is needed.

Disclosure of Invention

In order to solve the technical problems, the utility model discloses a full-automatic plate pipe forming welding device which comprises a feeding mechanism, a forming mechanism and a welding mechanism, wherein the feeding mechanism is arranged on one side of the feeding mechanism, the feeding mechanism is used for conveying plates to the feeding mechanism, the forming mechanism is arranged on the other side of the feeding mechanism, the feeding mechanism is used for conveying the plates to the forming mechanism, the forming mechanism is used for rolling the plates into pipes, the welding mechanism is arranged above the forming mechanism, and the welding mechanism is used for welding joints of the pipes.

Further, the feeding mechanism comprises a feeding frame, an X-axis driving unit, a Y-axis driving unit, a Z-axis driving unit and a feeding frame, wherein the X-axis driving unit is arranged on the feeding frame along the transverse direction, the Y-axis driving unit is arranged on the X-axis driving unit along the longitudinal direction, the Z-axis driving unit is arranged on the Y-axis driving unit along the vertical direction, the feeding frame is in transmission connection with the Z-axis driving unit, and a plurality of suckers are arranged at the bottom of the feeding frame.

Further, the feeding mechanism comprises a feeding guide rail, a feeding driving unit, a tray assembly, a transverse driving motor and a vertical driving motor, wherein the feeding driving unit is arranged in parallel with the feeding guide rail, the tray assembly is arranged on the feeding guide rail in a sliding manner and is in transmission connection with the feeding driving unit, and the transverse driving motor and the vertical driving motor are respectively in transmission connection with the tray assembly.

Further, the tray assembly comprises an upper tray, a lower tray, a positioning plate and a guide rod, wherein the lower tray is arranged on the feeding guide rail in a sliding manner, the upper tray is arranged above the lower tray through the guide rod in a movable manner, the lower tray is provided with the positioning guide rail, the positioning plate is arranged on the positioning guide rail in a sliding manner, the transverse driving motor is in transmission connection with the positioning plate, and the vertical driving motor is in transmission connection with the upper tray.

Further, the forming mechanism comprises a lower forming assembly, a forming cylinder, side forming assemblies, side positioning assemblies and an upper positioning assembly, wherein the lower forming assembly is arranged below the forming cylinder, the side forming assemblies are symmetrically arranged on two sides of the forming cylinder, the side positioning assemblies are arranged at the front ends of the side forming assemblies, and the upper positioning assemblies are arranged above the forming cylinder.

Further, lower shaping subassembly includes first cylinder, clamp plate, second cylinder and lower shaping briquetting, the clamp plate sets up the tip at first cylinder, lower shaping briquetting sets up the tip at the second cylinder, the clamp plate runs through the intermediate position of shaping briquetting down.

Further, the side forming assembly comprises a side pushing cylinder, a side pushing connecting plate, a positioning pressure head and a positioning cylinder, the side positioning assembly comprises a pressing cylinder and a compensation pressure plate, the side pushing connecting plate is arranged at the end part of the side pushing cylinder, the positioning pressure head is arranged at the end part of the side pushing connecting plate through the positioning cylinder, the pressing cylinder is arranged at the bottom of the side pushing connecting plate, and the compensation pressure plate is arranged at the end part of the pressing cylinder.

Further, go up locating component and include location cylinder, go up locating plate and drive assembly, go up the locating cylinder setting in shaping section of thick bamboo top, go up the locating plate setting and last locating cylinder end, drive assembly sets up in the side push connecting plate top and is connected with last locating cylinder transmission.

Further, the welding mechanism comprises a first linear module, a second linear module and a laser welding head, wherein the first linear module is arranged above the forming cylinder in parallel, the second linear module is vertically arranged on the first linear module, and the laser welding head is arranged on the second linear module.

Further, the device still includes unloading mechanism, unloading mechanism includes unloading cylinder and unloading push pedal, the unloading cylinder sets up in one side of shaping section of thick bamboo, the unloading push pedal sets up at unloading cylinder tip and can follow shaping section of thick bamboo outer wall reciprocating motion.

The beneficial effects of the utility model are as follows:

the device is through feed mechanism and feeding mechanism with panel conveying to forming mechanism, forming mechanism rolls up the tubular structure with the panel, then welds the seam crossing of tubular product through welding mechanism to realize the shaping and the welding of tubular product, for traditional production mode, reduced the conversion between the process, improved production efficiency.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic structural view of a feeding mechanism in the present utility model;

FIG. 3 is a schematic diagram of a feeding mechanism according to the present utility model;

FIG. 4 is a schematic view of a partial bottom structure of the feed mechanism of the present utility model;

FIG. 5 is a schematic view of a molding mechanism according to the present utility model;

FIG. 6 is a schematic diagram of an end face structure of a forming mechanism according to the present utility model;

FIG. 7 is a schematic side view of a forming mechanism according to the present utility model;

FIG. 8 is a schematic view of the upper positioning assembly of the present utility model;

reference numerals:

10-a feeding mechanism; 11-a feeding rack; a 12-X axis driving unit; 13-Y axis driving unit; a 14-Z axis driving unit; 15-feeding frames; 16-suction cup:

20-a feeding mechanism; 21-a feeding guide rail; 22-a feeding driving unit; 23-a transverse drive motor; 24-a vertical driving motor; 25-upper tray; 26-lower tray; 27-positioning plates; 28-a guide rod; 29-positioning a guide rail; 210-a screw rod;

30-a forming mechanism; 31-forming a cylinder; 32-a first cylinder; 33-pressing plate; 34-a second cylinder; 35-lower forming pressing blocks; 36-side pushing cylinder; 37-pushing the connecting plate sideways; 38-positioning a pressure head; 39-positioning a cylinder; 310-compressing a cylinder; 311-compensating press plate; 312-upper positioning cylinder; 313-upper positioning plate; 314-connecting plates; 315—a first sliding unit; 316-drive cylinder; 317-a second slide unit; 318-fixing plate;

40-a welding mechanism; 41-a first linear module; 42-a second linear module; 43-a laser welding head;

50-a blanking mechanism; 51-a blanking cylinder; 52-a blanking push plate; 53-cross bar; 54-sliding rails;

60-a storage mechanism;

70-receiving hopper.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present utility model are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.

Furthermore, the description of "first," "second," etc. in this disclosure is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature.

In the description of the embodiments, the terms "disposed," "connected," and the like are to be construed broadly unless otherwise specifically indicated and defined. For example, the connection can be fixed connection, detachable connection or integral connection; can be mechanically or electrically connected; can be directly connected, can be connected through an intermediary medium, and can also be communicated with the inside of two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

As shown in fig. 1, the full-automatic plate tube forming welding device of the present embodiment includes a feeding mechanism 10, a feeding mechanism 20, a forming mechanism 30, a welding mechanism 40, and a discharging mechanism 50.

The feeding mechanism 10 is arranged at one side of the feeding mechanism 20, and a storage mechanism 60 for storing plates is arranged below the feeding mechanism 20, and the storage mechanism 60 can be a trolley commonly used in the field.

The feeding mechanism 10 conveys the plate to the feeding mechanism 20, the forming mechanism 30 is arranged on the other side of the feeding mechanism 20, the feeding mechanism 20 conveys the plate to the forming mechanism 30, and the forming mechanism 30 rolls the plate into a pipe.

The welding mechanism 40 is arranged above the forming mechanism 30, the welding mechanism 40 is used for welding the joint of the pipe, the blanking mechanism 50 is arranged on one side of the forming mechanism 30, and the pipe after being welded is ejected out through the blanking mechanism 50.

A receiving hopper 70 is also arranged between the feeding mechanism 20 and the forming mechanism 30, and the ejected pipe is conveyed out of the device through the receiving hopper 70.

As shown in fig. 2, the feeding mechanism 10 includes a feeding frame 11, an X-axis driving unit 12, a Y-axis driving unit 13, a Z-axis driving unit 14, and a feeding frame 15, where the X-axis driving unit 12 is transversely disposed on the feeding frame 11, the Y-axis driving unit 13 is longitudinally disposed on the X-axis driving unit 12, the Z-axis driving unit 14 is vertically disposed on the Y-axis driving unit 13, the feeding frame 15 is in transmission connection with the Z-axis driving unit 14, and a plurality of suction cups 16 are disposed at the bottom of the feeding frame 11.

The plate is stacked on the material storage mechanism 60, and the X-axis driving unit 12, the Y-axis driving unit 13 and the Z-axis driving unit 14 form a three-axis driving system to drive the material feeding frame 15 to move and suck the plate to the material feeding mechanism 20 through the sucking disc 16. The X-axis driving unit 12, the Y-axis driving unit 13, and the Z-axis driving unit 14 may be linear modules commonly used in the art.

As shown in fig. 3 to 4, the feeding mechanism 20 includes a feeding guide rail 21, a feeding driving unit 22, a tray assembly, a transverse driving motor 23 and a vertical driving motor 24, the feeding driving unit 22 is disposed parallel to the feeding guide rail 21, the tray assembly is slidably disposed on the feeding guide rail 21 and is in transmission connection with the feeding driving unit 22, and the feeding driving unit 22 can drive the tray assembly to reciprocate along the feeding guide rail 21.

The transverse driving motor 23 and the vertical driving motor 24 are respectively in transmission connection with a tray assembly, the tray assembly comprises an upper tray 25, a lower tray 26, a positioning plate 27 and a guide rod 28, the lower tray 26 is slidably arranged on the feeding guide rail 21, the upper tray 25 is movably arranged above the lower tray 26 through the guide rod 28, a positioning guide rail 29 is arranged on the lower tray 26, and the positioning plate 27 is slidably arranged on the positioning guide rail 29.

The transverse driving motor 23 is arranged on the bottom plate of the lower tray 26 and is in transmission connection with the positioning plate 27 through a screw rod 210 so as to drive the positioning plate 27 to reciprocate along the positioning guide rail 29, thereby positioning the plate placed on the upper tray 25.

The vertical driving motor 24 is disposed at the bottom of the lower tray 26, and the vertical driving motor 24 may be a screw motor and is in transmission connection with the upper tray 25, so as to drive the upper tray 25 to move up and down along the guide rod 28, thereby adjusting the height of the upper tray 25.

The feeding driving unit 22 may adopt a linear module and drive the tray assembly to convey the plate material to the forming mechanism.

As shown in fig. 5 to 7, the forming mechanism 30 includes a lower forming assembly disposed below the forming drum 31, a side forming assembly symmetrically disposed on both sides of the forming drum 31, a side positioning assembly disposed at a front end of the side forming assembly, and an upper positioning assembly disposed above the forming drum 31.

The lower molding assembly comprises a first air cylinder 32, a pressing plate 33, a second air cylinder 34 and a lower molding press block 35, wherein the pressing plate 33 is arranged at the end part of the first air cylinder 32, the lower molding press block 35 is arranged at the end part of the second air cylinder 34, and the pressing plate 33 penetrates through the middle position of the lower molding press block 35; the lower molding press 35 has a circular arc opening structure, the molding cylinder 31 has a cylindrical structure, and the shapes of the lower molding press and the molding cylinder are matched.

The first cylinder 32 drives the pressing plate 33 to move upwards to prop the plate against the bottom of the forming cylinder 31, and then the second cylinder 34 drives the lower forming pressing block 35 to move upwards to bend the plate upwards to form a U-shaped structure.

The side forming assembly comprises a side pushing cylinder 36, a side pushing connecting plate 37, a positioning pressure head 38 and a positioning cylinder 39, and the side positioning assembly comprises a pressing cylinder 310 and a compensating pressure plate 311; the side pushing connection plate 37 is arranged at the end part of the side pushing air cylinder 36, the positioning pressure head 38 is arranged at the end part of the side pushing connection plate 37 through the positioning air cylinder 39, the pressing air cylinder 310 is arranged at the bottom of the side pushing connection plate 37, and the compensating pressure plate 311 is arranged at the end part of the pressing air cylinder 310. The side pushing air cylinder 36 drives the side pushing connecting plate 37 to approach one side of the forming cylinder 31, and then drives the side positioning assembly to approach one side of the forming cylinder 31, and meanwhile, the compression air cylinder 310 drives the compensation pressing plate 311 to compress two sides of the U-shaped plate on the forming cylinder 31, and the upper ends of the plates are close to the middle. The positioning cylinder 39 drives the positioning press head 38 to move downwards, so that the positioning press head 38 further presses the upper end of the plate.

The upper positioning assembly comprises an upper positioning cylinder 312, an upper positioning plate 313 and a transmission assembly, the upper positioning cylinder 312 is arranged above the forming cylinder 31, a connecting plate 314 is arranged at the top end of the upper positioning cylinder 312, two sides of the connecting plate 314 are connected with the upper positioning plate 313 through a first sliding unit 315, and the transmission assembly is arranged above the side pushing connecting plate 37 and is in transmission connection with the upper positioning cylinder 312.

As shown in fig. 8, the transmission assembly includes a transmission cylinder 316 and a second sliding unit 317, a fixed plate 318 is disposed at the bottom of the upper positioning cylinder 312, the front end of the transmission cylinder 316 is connected with the fixed plate 318, and the second sliding unit 317 is slidably connected with the fixed plate 318.

Wherein, the first sliding unit 315 and the second sliding unit 317 each employ a sliding rail and sliding block assembly commonly used in the art.

The driving cylinder 316 can drive the upper positioning assembly to reciprocate along the second sliding unit 317, when the upper positioning assembly moves above the forming cylinder 31, the upper positioning cylinder 312 drives the upper positioning plate 313 to press at the seam of the primarily formed pipe, so that the edges of the plates on both sides are further abutted, and then the upper positioning assembly is retracted to wait for the welding mechanism 40 to weld.

As shown in fig. 5, the welding mechanism 40 includes a first linear module 41, a second linear module 42, and a laser welding head 43, the first linear module 41 is disposed above the forming cylinder 31 in parallel, the second linear module 42 is disposed on the first linear module 41 vertically, and the laser welding head 43 is disposed on the second linear module 42.

The first linear module 41 and the second linear module 42 drive the laser welding head 43 to move along the joint of the plate, the joint is welded together, a tubular structure is finally formed, and then the welding mechanism 40 and the forming mechanism 30 are reset to wait for the blanking mechanism 50 to push out the pipe.

The blanking mechanism 50 comprises a blanking cylinder 51 and a blanking push plate 52, the blanking cylinder 51 can be a rodless cylinder, a sliding block of the rodless cylinder is connected with a sliding rail 54 through a cross rod 53, the sliding rail 54 is in sliding connection with a sliding seat 55, and the end part of the sliding rail 54 is connected with the blanking push plate 52.

When the blanking cylinder 51 drives the blanking push plate 52 to move outwards along the outer wall of the forming cylinder 31, the pipe is pushed out and falls onto the receiving hopper 70, and finally is conveyed to the outside of the device along the receiving hopper 70.

The device is through feed mechanism 10 and feeding mechanism 20 with panel conveying for forming mechanism 30, forming mechanism 30 rolls up the panel into tubular structure, then welds the seam crossing of tubular product through welding mechanism 40 to realize the shaping and the welding of tubular product, for traditional production mode, reduced the conversion between the process, improved production efficiency.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model. In addition, the technical solutions between the embodiments may be combined with each other, but must be based on the implementation by those of ordinary skill in the art; when the combination of the technical solutions is contradictory or impossible to realize, it should be considered that the combination of the technical solutions does not exist and is not within the scope of protection claimed by the present utility model.

Claims (10)

1. A full-automatic panel pipe welding set, its characterized in that: including feed mechanism, feeding mechanism, forming mechanism and welding mechanism, feed mechanism sets up in one side of feeding mechanism, feed mechanism carries the panel to feeding mechanism, forming mechanism sets up the opposite side at feeding mechanism, feeding mechanism carries the panel to forming mechanism, forming mechanism rolls up the panel into tubular product, welding mechanism sets up in the forming mechanism top, welding mechanism welds pipe joint department.

2. The fully automatic sheet material tube forming welding device according to claim 1, wherein: the feeding mechanism comprises a feeding frame, an X-axis driving unit, a Y-axis driving unit, a Z-axis driving unit and a feeding frame, wherein the X-axis driving unit is arranged on the feeding frame in the transverse direction, the Y-axis driving unit is arranged on the X-axis driving unit in the longitudinal direction, the Z-axis driving unit is arranged on the Y-axis driving unit in the vertical direction, the feeding frame is in transmission connection with the Z-axis driving unit, and a plurality of suckers are arranged at the bottom of the feeding frame.

3. The fully automatic sheet material tube forming welding device according to claim 1, wherein: the feeding mechanism comprises a feeding guide rail, a feeding driving unit, a tray assembly, a transverse driving motor and a vertical driving motor, wherein the feeding driving unit is arranged in parallel with the feeding guide rail, the tray assembly is arranged on the feeding guide rail in a sliding mode and is in transmission connection with the feeding driving unit, and the transverse driving motor and the vertical driving motor are respectively in transmission connection with the tray assembly.

4. A fully automatic sheet material tube forming welding apparatus as claimed in claim 3 wherein: the tray assembly comprises an upper tray, a lower tray, a positioning plate and a guide rod, wherein the lower tray is arranged on the feeding guide rail in a sliding manner, the upper tray is arranged above the lower tray through the guide rod in a movable manner, the lower tray is provided with the positioning guide rail, the positioning plate is arranged on the positioning guide rail in a sliding manner, the transverse driving motor is in transmission connection with the positioning plate, and the vertical driving motor is in transmission connection with the upper tray.

5. A fully automatic sheet material tube forming welding apparatus according to any one of claims 1-4, wherein: the forming mechanism comprises a lower forming assembly, a forming cylinder, side forming assemblies, side positioning assemblies and an upper positioning assembly, wherein the lower forming assembly is arranged below the forming cylinder, the side forming assemblies are symmetrically arranged on two sides of the forming cylinder, the side positioning assemblies are arranged at the front ends of the side forming assemblies, and the upper positioning assemblies are arranged above the forming cylinder.

6. The fully automatic sheet material tube forming welding device according to claim 5, wherein: the lower molding assembly comprises a first air cylinder, a pressing plate, a second air cylinder and a lower molding press block, wherein the pressing plate is arranged at the end part of the first air cylinder, the lower molding press block is arranged at the end part of the second air cylinder, and the pressing plate penetrates through the middle position of the lower molding press block.

7. The fully automatic sheet material tube forming welding device according to claim 5, wherein: the side forming assembly comprises a side pushing cylinder, a side pushing connecting plate, a positioning pressure head and a positioning cylinder, the side positioning assembly comprises a pressing cylinder and a compensation pressure plate, the side pushing connecting plate is arranged at the end part of the side pushing cylinder, the positioning pressure head is arranged at the end part of the side pushing connecting plate through the positioning cylinder, the pressing cylinder is arranged at the bottom of the side pushing connecting plate, and the compensation pressure plate is arranged at the end part of the pressing cylinder.

8. The fully automatic sheet material tube forming welding device according to claim 7, wherein: the upper positioning assembly comprises an upper positioning cylinder, an upper positioning plate and a transmission assembly, the upper positioning cylinder is arranged above the forming cylinder, the upper positioning plate is arranged at the tail end of the upper positioning cylinder, and the transmission assembly is arranged above the side pushing connecting plate and is in transmission connection with the upper positioning cylinder.

9. The fully automatic sheet material tube forming welding device according to claim 5, wherein: the welding mechanism comprises a first linear module, a second linear module and a laser welding head, wherein the first linear module is arranged above the forming cylinder in parallel, the second linear module is vertically arranged on the first linear module, and the laser welding head is arranged on the second linear module.

10. The fully automatic sheet material tube forming welding device according to claim 5, wherein: the device still includes unloading mechanism, unloading mechanism includes unloading cylinder and unloading push pedal, the unloading cylinder sets up in one side of shaping section of thick bamboo, the unloading push pedal sets up at unloading cylinder tip and can follow shaping section of thick bamboo outer wall reciprocating motion.