CN108772702B - Automatic punching and welding production line for various baskets - Google Patents
Automatic punching and welding production line for various baskets Download PDFInfo
- Publication number
- CN108772702B CN108772702B CN201810715200.3A CN201810715200A CN108772702B CN 108772702 B CN108772702 B CN 108772702B CN 201810715200 A CN201810715200 A CN 201810715200A CN 108772702 B CN108772702 B CN 108772702B
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- welding
- basket
- frame
- weighing
- production line
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- 238000003466 welding Methods 0.000 title claims abstract description 117
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 238000004080 punching Methods 0.000 title claims abstract description 35
- 238000005303 weighing Methods 0.000 claims abstract description 55
- 240000004282 Grewia occidentalis Species 0.000 claims description 13
- 238000007493 shaping process Methods 0.000 claims description 13
- 230000005484 gravity Effects 0.000 claims description 7
- 231100000241 scar Toxicity 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 2
- 208000032544 Cicatrix Diseases 0.000 claims 1
- 230000037387 scars Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 238000003825 pressing Methods 0.000 description 7
- 238000007599 discharging Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 4
- 238000005498 polishing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Resistance Welding (AREA)
Abstract
The invention provides an automatic punching and welding production line of multiple baskets, which comprises a frame butt welding device, a frame punching device and a side multi-point welding device, wherein the frame butt welding device is used for welding the frame of the basket, the frame punching device is used for punching the basket, the side multi-point welding device is used for welding the four corner sides of the basket, a weighing device is further arranged between the interface leveling device and the frame punching device, and the weighing device is used for distinguishing the specification of the basket by weighing the weight of the basket so as to enable the frame punching device and the side multi-point welding device to be adaptively adjusted. The weighing device is additionally arranged on the production line, and the weight of the basket is measured through the weighing device to judge the specification of the basket, so that subsequent equipment is adjusted to carry out corresponding processing operation, one production line can process the basket with various specifications, and the equipment cost is reduced.
Description
Technical Field
The invention relates to the technical field of basket automatic production equipment, in particular to an automatic welding punching and production line for various baskets.
Background
The existing basket automatic stamping and welding production line has the defects that one production line can only process the basket with one specification, and in the actual production process, if the basket with one specification needs one production line, equipment cost is high.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides an automatic punching and welding production line for various baskets, so that one production line can process the baskets with various specifications, and the equipment cost is reduced.
The technical scheme adopted by the invention is as follows:
The utility model provides an automatic punching press of multiple basket, welding production line, includes frame butt welding device, frame punching device and side multiple spot welding device, the frame butt welding device welds the frame of basket, frame punching device punches a hole the basket, side multiple spot welding device welds the four corners side of basket, the interface beat flat the device with still be equipped with weighing device between the frame punching device, weighing device distinguishes the basket specification through weighing the weight of basket, so that frame punching device with side multiple spot welding device adjusts adaptively.
Further, the weighing device comprises a weighing bracket, a gravity sensor arranged on the upper end surface of the weighing bracket and a movable supporting plate arranged on the upper end of the gravity sensor; a fixed positioning block is arranged on one side of the movable supporting plate, a first elastic positioning device is arranged on one side of the movable supporting plate opposite to the fixed positioning block, and a second elastic positioning device is arranged on one side of the movable supporting plate adjacent to the fixed positioning block.
Further, the frame butt welding device comprises a welding support, a welding supporting plate arranged on the welding support, a positioning mechanism arranged on the welding supporting plate and a welding gun head, wherein the welding gun head is arranged on one side above the welding supporting plate, a welding gun moving mechanism is fixedly arranged on the welding supporting plate, the welding gun head is connected to the welding gun moving mechanism, and the welding gun head comprises a discharge nozzle arranged downwards.
Further, the welding device comprises an interface leveling device, wherein the interface leveling device is arranged at the rear end of the frame butt welding device and the front end of the weighing device, and is used for leveling and trimming a weld scar generated at a welded part of the frame butt welding device.
Further, the basket conveying device further comprises a feeding device, wherein the feeding device is arranged at the forefront end of the production line, and the feeding device conveys the basket to the production line.
Further, the basket comprises a four-corner shaping device, wherein the four-corner shaping device is arranged at the rear end of the side surface multi-point welding device and is used for rounding and rounding the corner of the four-corner side net piece flanging of the basket.
Further, the basket processing device further comprises a mechanical arm, wherein the mechanical arm is provided with a plurality of distributed and arranged on the production line and is used for transmitting the basket from the former processing device to the latter processing device.
Further, the device also comprises a discharging device, wherein the discharging device is arranged at the rear end of the four-corner shaping device, and the basket processed on the four-corner shaping device is grabbed and put onto the discharging device by the mechanical arm and is transmitted out of the production line.
The beneficial effects of the invention are as follows:
according to the automatic punching and welding production line for the various baskets, the weighing device is additionally arranged on the production line, other process equipment at the rear end of the weighing device is correspondingly improved and designed into a structure capable of alternately machining the baskets with various specifications and sizes, the weight of the basket is measured through the weighing device to judge the specifications of the basket, so that the subsequent equipment is adjusted to perform corresponding machining operation, one production line can machine the baskets with various specifications, and the equipment cost is reduced.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate the invention and together with the description serve to explain the invention. In the drawings of which there are shown,
Fig. 1: the embodiment of the invention provides a structural block diagram of an automatic punching and welding production line for various baskets;
Fig. 2: the embodiment of the invention provides a perspective view of an automatic punching and welding production line for various baskets;
fig. 3: according to the embodiment of the invention, a plurality of basket automatic stamping and welding production lines are provided with a frame butt welding device in a perspective view;
Fig. 4: according to the embodiment of the invention, a plurality of basket automatic stamping and welding production lines are provided with a frame and a welding gun head of a welding gun device;
Fig. 5: according to the embodiment of the invention, a plurality of basket automatic stamping and welding production lines are provided with a frame butt welding device for welding the basket;
Fig. 6: the embodiment of the invention discloses a front view of a weighing device of an automatic punching and welding production line of various baskets;
fig. 7: according to the embodiment of the invention, a plurality of basket automatic stamping and welding production lines are provided with a perspective view of one direction of a weighing device;
fig. 8: an enlarged view of a part A in a weighing device figure 7 of a multi-basket automatic stamping and welding production line in the embodiment of the invention;
Fig. 9: the weighing device of the automatic punching and welding production line for the various baskets comprises a weighing device, a first weighing device, a second weighing device, a third weighing device, a fourth weighing device and a fourth weighing device, wherein the weighing device is used for weighing the various baskets in the automatic punching and welding production line;
fig. 10: according to the embodiment of the invention, a weighing device of the automatic punching and welding production line for various baskets is used for weighing the basket in a perspective view in one direction;
Fig. 11: the weighing device of the automatic basket punching and welding production line is used for weighing the basket in the other direction.
Component names and reference numerals thereof
Weighing support: 1 | Gravity sensor: 2 | Movable supporting plate: 3 | Fixing the positioning block: 4 |
First elastic positioning device: 5 | Second elastic positioning device: 6 | Positioning guide posts: 7 | Positioning blocks: 8 |
Guide sleeve: 9 | Basket: 10 | Cylinder connecting block: 51 | Propulsion cylinder: 52 |
Sliding connection block: 53 | And (3) a telescopic block: 54 | Bottom stop: 55 | And (3) a spring: 56 |
And (3) telescopic pressing blocks: 57 | And (3) a nut: 59 | Slide rail: 510 | Groove: 511 |
Feeding device: 100 | Frame butt welding device: 200 | Interface flattening device: 300 | Weighing device: 400 |
Frame punching device: 500 | Side multipoint welding device: 600 | Four corners plastic device: 700 | And (3) a discharging device: 800 |
Mechanical arm: 900 | And (2) supporting: 201 | Welding the supporting plate: 202 | Positioning mechanism: 203 |
Welding gun moving mechanism: 204 | Welding gun head: 205 | Discharge nozzle: 2051 |
Detailed Description
The following describes specific embodiments of the present invention in detail with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the invention, are not intended to limit the invention.
Referring to fig. 1-11, an embodiment of the invention discloses an automatic punching and welding production line for multiple baskets, which comprises a feeding device 100, a frame butt welding device 200, an interface leveling device 300, a frame punching device 500, a side multipoint welding device 600, a four-corner shaping device 700 and a discharging device 800 which are sequentially arranged, wherein the feeding device 100 is used for conveying the basket, the frame butt welding device 200 is used for welding the frame of the basket by means of a mechanical arm 900, the frame butt welding device 200 is used for holding the basket on the interface leveling device 300 by means of the mechanical arm 900, a weld scar generated at the welding position of the basket by the interface leveling device 300 is used for leveling instead of a polishing mode, so that environmental pollution caused by dust generated by polishing is reduced, a weighing device 400 is further arranged between the interface leveling device 300 and the frame punching device 200, the basket is used for differentiating specifications by weighing the basket, the frame punching device 500 is used for punching the basket with different specifications according to the weighing judgment result of the weighing device 400, and the basket with the side point welding device 600 is sequentially used for passing through the side surface shaping device 600 and the four-corner shaping device 800.
The mechanical arm 900 is provided with a plurality of distributed devices on the production line, and the mechanical arm 900 is used for transferring the basket from the former processing device to the latter processing device.
The side multi-spot welding device 600 welds four corners sides of the basket, and the weighing device 400 distinguishes basket specifications by weighing the basket, so that the frame punching device 500 and the side multi-spot welding device 600 can be adaptively adjusted.
The four-corner shaping device 700 is arranged at the rear end of the side multi-point welding device 600, and the four-corner shaping device 700 is used for rounding and rounding the corner of the four-corner side net piece hem of the basket.
The frame butt welding device 200 comprises a support 201, a welding pallet 202 arranged on the support 201, a positioning mechanism 203 arranged on the welding pallet 202 and a welding gun head 205, wherein the welding gun head 205 is arranged on one side above the welding pallet 202, a welding gun movable mechanism 204 is fixedly arranged on the welding pallet 202, the welding gun head 205 is connected to the welding gun movable mechanism 204, and the welding gun head 205 comprises a discharge nozzle 2051 arranged downwards. The frame butt welding device 200 is used for welding two ends of a frame of a mesh basket, after the basket on the mesh basket automation production line is conveyed into the welding support plate 202, the basket is automatically fixed by the aid of the positioning mechanism 203 on the welding support plate 202, and then the welding gun head 205 can be operated under the driving action of the welding gun moving mechanism 204 to weld the two ends of the frame on the mesh basket just opposite to each other, so that automatic operation steps are few, and welding efficiency is high.
The weighing device 400 comprises a weighing bracket 1, a gravity sensor 2 arranged on the upper end surface of the weighing bracket 1, and a movable supporting plate 3 arranged on the upper end of the gravity sensor 2; a fixed positioning block 4 is arranged on one side of the movable supporting plate 3, a first elastic positioning device 5 is arranged on one side of the movable supporting plate 3 opposite to the fixed positioning block 4, and a second elastic positioning device 6 is arranged on one side of the movable supporting plate 3 adjacent to the fixed positioning block 4.
The first elastic positioning device 5 is used for limiting and fixing the length (width) direction of the basket 10, and the second elastic positioning device 6 is used for limiting and fixing the width (length) direction of the basket 10, so that the basket 10 is limited and fixed on the movable supporting plate 3, the basket 10 cannot slide during weighing, and the weighing accuracy is guaranteed.
Specifically, the first elastic positioning device 5 includes a cylinder connection block 51, a sliding connection block 53, a pushing cylinder 52 and a telescopic block 54, which are disposed on the outer side of the movable supporting plate 3, a sliding rail 510 is disposed on the movable supporting plate 3, the sliding connection block 53 is disposed on the sliding rail 510, the pushing cylinder 52 is mounted on the sliding connection block 53, a movable end of a cylinder telescopic shaft thereof is connected with the cylinder connection block 51, and the telescopic block 54 is disposed on the inner side of the sliding connection block 53 and can follow the sliding connection block 53 to perform telescopic motion.
The first elastic positioning device 5 further comprises a bottom stop block 55, a spring 56 and a telescopic pressing block 57, wherein the bottom stop block 55 is fixed on the outer side of the sliding connection block 53, the telescopic pressing block 57 is fixedly arranged on the upper side of the sliding connection block 53, a through groove is formed in the telescopic pressing block 57, one end of the spring 56 is abutted to the inner side of the bottom stop block 55, the other end of the spring 56 passes through the through groove and is abutted to the telescopic pressing block 54, and the telescopic pressing block 54 is arranged at the inner end of the telescopic pressing block 57.
The cylinder connecting block 51 is provided with a groove 511, a cylinder telescopic shaft of the pushing cylinder 52 penetrates through the groove 51 to the outer side of the cylinder connecting block 51, and the outer end of the cylinder telescopic shaft is locked on the cylinder connecting block 51 through a nut 59.
Similarly, the second elastic positioning device 6 has the same structure as the first elastic positioning device 5. In this embodiment, the first elastic positioning device 5 is pressed against the side edge of the basket 10 from the outside to the inside, and the second elastic positioning device 6 is pressed against the side edge of the basket 10 from the inside to the outside, so that the second elastic positioning device 6 and the first elastic positioning device 5 have the same structure but different directions.
The weighing bracket 1 is provided with a positioning guide post 7, a guide hole is arranged on the movable supporting plate 3 corresponding to the positioning guide post 7, a guide sleeve 9 is arranged on the upper side of the guide hole, the positioning guide post 7 penetrates through the guide hole and the guide sleeve 9, and the positioning guide post 7 is in clearance fit with the guide hole and the guide sleeve 9.
The weighing bracket 1 is positioned at the outer side of the movable supporting plate 3 and is provided with a positioning block 8, and the inner side of the positioning block 8 is attached to the outer side of the movable supporting plate 3.
The weighing device only needs to place the basket 10 on the movable supporting plate 3, the weight of the basket 10 can be weighed, and then the system can judge the specification and the size of the basket 10 on the movable supporting plate 3 according to the weight corresponding to the specification of the set basket 10 and comparison. The device is placed on basket automation line, weighs and measures basket 10 before basket 10 gets into automation line to inform the follow-up procedure on net piece basket automation line to acquire the information of current basket and carry out the suitability adjustment, make basket automation line can process the basket of various different specifications wantonly, can improve production efficiency.
To sum up, in the automatic punching and welding production line for the various baskets of the embodiment, the weighing device 400 is additionally arranged on the production line, other process equipment at the rear end of the weighing device 400 is correspondingly improved and designed to be a structure capable of alternately machining the basket with various specifications and sizes, the weight of the basket is measured by the weighing device 400 to judge the specifications of the basket, and accordingly subsequent equipment is adjusted to perform corresponding machining operation, so that one production line can machine the basket with various specifications, and the equipment cost is reduced.
Any combination of the various embodiments of the invention should be considered as being within the scope of the present disclosure, as long as the inventive concept is not violated; within the scope of the technical idea of the invention, any combination of various simple modifications and different embodiments of the technical proposal without departing from the inventive idea of the invention should be within the scope of the invention.
Claims (5)
1. The automatic stamping and welding production line for the multiple baskets is characterized by comprising a frame butt welding device, a frame punching device and a side multi-point welding device, wherein the frame butt welding device is used for welding the frame of the basket, the frame punching device is used for punching the basket, and the side multi-point welding device is used for welding the four corner sides of the basket; the interface leveling device is arranged at the rear end of the frame butt welding device and the front end of the weighing device, and is used for leveling and trimming weld scars generated at a welded part of the frame butt welding device; the weighing device is used for distinguishing the specification of the basket through weighing the weight of the basket so as to enable the frame punching device and the side multi-point welding device to be adaptively adjusted, and comprises a weighing bracket, a gravity sensor arranged on the upper end surface of the weighing bracket and a movable supporting plate arranged on the upper end of the gravity sensor; a fixed positioning block is arranged on one side of the movable supporting plate, a first elastic positioning device is arranged on one side of the movable supporting plate opposite to the fixed positioning block, a second elastic positioning device is arranged on one side of the movable supporting plate adjacent to the fixed positioning block, the first elastic positioning device presses the side edge of the basket from the outer side to the inner side, and the second elastic positioning device presses the side edge of the basket from the inner side to the outer side;
the four-corner shaping device is arranged at the rear end of the side surface multi-point welding device and is used for round corner smooth shaping of corner sharp positions of four corner side net piece folds of the basket.
2. The automated stamping and welding production line for multiple baskets according to claim 1, wherein the frame butt welding device comprises a welding support, a welding pallet arranged on the welding support, a positioning mechanism arranged on the welding pallet and a welding gun head, the welding gun head is arranged on one side above the welding pallet, a welding gun moving mechanism is fixedly arranged on the welding pallet, the welding gun head is connected to the welding gun moving mechanism, and the welding gun head comprises a discharge nozzle arranged downwards.
3. The automated stamping and welding line for multiple baskets of claim 1 further comprising a feed device disposed at a forward-most end of the line, the feed device delivering the basket to the line.
4. A multiple basket automated stamping and welding line according to any one of claims 1 to 3, further comprising a robotic arm provided with a plurality of stations distributed on the line, the robotic arm being adapted to transfer the basket from a previous processing device to a subsequent processing device.
5. The automated stamping and welding production line for multiple baskets of claim 4 further comprising a discharge device, wherein the discharge device is disposed at a rear end of the quadrangular shaping device, and the processed basket on the quadrangular shaping device is grasped by the mechanical arm and placed on the discharge device to be transferred out of the production line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810715200.3A CN108772702B (en) | 2018-07-03 | 2018-07-03 | Automatic punching and welding production line for various baskets |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810715200.3A CN108772702B (en) | 2018-07-03 | 2018-07-03 | Automatic punching and welding production line for various baskets |
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CN108772702A CN108772702A (en) | 2018-11-09 |
CN108772702B true CN108772702B (en) | 2024-04-30 |
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CN201810715200.3A Active CN108772702B (en) | 2018-07-03 | 2018-07-03 | Automatic punching and welding production line for various baskets |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109366191B (en) * | 2018-12-28 | 2020-05-22 | 乐清野岛机电有限公司 | Automatic punching and welding device for movable contact and movable contact bridge |
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CN204430884U (en) * | 2015-01-08 | 2015-07-01 | 欧朋达科技(深圳)有限公司 | For the fixture of abnormal workpieces height light processing |
CN105083655A (en) * | 2015-06-04 | 2015-11-25 | 尹柏林 | Automatic packaging line for varnished wire |
CN106955945A (en) * | 2017-04-17 | 2017-07-18 | 贵州博泰自动化科技有限公司 | Robot nut crimping machine automatic loading and unloading system and method |
CN206748029U (en) * | 2017-03-28 | 2017-12-15 | 杭州仙果科技有限公司 | One kind machining clamping apparatus for lathe |
CN108213981A (en) * | 2017-12-21 | 2018-06-29 | 惠州市诚业家具有限公司 | A kind of basket process automation production line |
CN208543191U (en) * | 2018-07-03 | 2019-02-26 | 惠州市诚业家具有限公司 | A variety of basket automatic stampings, welding production line |
-
2018
- 2018-07-03 CN CN201810715200.3A patent/CN108772702B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101632488A (en) * | 2009-08-05 | 2010-01-27 | 红塔烟草(集团)有限责任公司大理卷烟厂 | Slice control method of vertical slice cutter |
CN204430884U (en) * | 2015-01-08 | 2015-07-01 | 欧朋达科技(深圳)有限公司 | For the fixture of abnormal workpieces height light processing |
CN105083655A (en) * | 2015-06-04 | 2015-11-25 | 尹柏林 | Automatic packaging line for varnished wire |
CN206748029U (en) * | 2017-03-28 | 2017-12-15 | 杭州仙果科技有限公司 | One kind machining clamping apparatus for lathe |
CN106955945A (en) * | 2017-04-17 | 2017-07-18 | 贵州博泰自动化科技有限公司 | Robot nut crimping machine automatic loading and unloading system and method |
CN108213981A (en) * | 2017-12-21 | 2018-06-29 | 惠州市诚业家具有限公司 | A kind of basket process automation production line |
CN208543191U (en) * | 2018-07-03 | 2019-02-26 | 惠州市诚业家具有限公司 | A variety of basket automatic stampings, welding production line |
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