CN212557165U - Composite feeding system of full-automatic badge making machine - Google Patents
Composite feeding system of full-automatic badge making machine Download PDFInfo
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- CN212557165U CN212557165U CN202020239559.0U CN202020239559U CN212557165U CN 212557165 U CN212557165 U CN 212557165U CN 202020239559 U CN202020239559 U CN 202020239559U CN 212557165 U CN212557165 U CN 212557165U
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- feeding
- paper
- roller
- feeding system
- conveyor belt
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- 239000002131 composite material Substances 0.000 title abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 28
- 239000005028 tinplate Substances 0.000 claims abstract description 27
- 150000001875 compounds Chemical class 0.000 claims abstract description 9
- 241000252254 Catostomidae Species 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 239000002994 raw material Substances 0.000 description 3
- 241000282346 Meles meles Species 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000003638 reducing agent Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001680 brushing Effects 0.000 description 1
- 210000000038 chest Anatomy 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011031 large scale production Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The utility model discloses a can realize the autoloading of badge manufacturing material tinplate and sticker, replace manual operation, improve production efficiency's compound feeding system of full-automatic badge processor. The composite feeding system of the full-automatic badge manufacturing machine comprises a rack; a conveyor belt is arranged on the rack; a feeding system is arranged at one end of the conveying belt; a feeding device is arranged below the other end of the feeding device; the feeding system comprises a taking device for the tinplate and a feeding device for conveying the tinplate to the conveying belt; a paper pasting device for pasting paper on the tinplate is arranged above the middle position of the conveying bag; one end of the rack is provided with an inclined material conveying groove; the conveying belt is transited to the feeding device through the inclined conveying chute. The composite feeding system of the full-automatic badge manufacturing machine can improve the efficiency, reduce the production cost and facilitate the realization of automatic production.
Description
Technical Field
The utility model relates to a badge preparation device especially relates to a compound feeding system of full-automatic badge processor.
Background
It is well known that: with the increasing standard of living, badges are also becoming active in the daily life service industry. Badges may be used as a metaphor of identity, such as school badges, and chest cards for employees of a company. Can also be used as various patterns on the backpack to show individuality.
The most widely used in the badge manufacturing industry are manual badgers and semi-automatic badgers. The quality of products produced by the manual badge machine is uneven, and the products are not suitable for the current market demand; the semi-automatic badge machine has a greater improvement on the production efficiency than the former, but still cannot get rid of the manual control, has higher requirements on the worker level, and is not suitable for large-scale production.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a autoloading that can realize badge to make material tinplate and sticker replaces manual operation, improves production efficiency's compound feeding system of full-automatic badge processor.
The utility model provides a technical scheme that its technical problem adopted is: the composite feeding system of the full-automatic badge making machine comprises a rack; a conveyor belt is arranged on the rack;
a feeding system is arranged at one end of the conveying belt; a feeding device is arranged below the other end of the feeding device; the feeding system comprises a taking device for the tinplate and a feeding device for conveying the tinplate to the conveying belt; a paper sticking device for sticking paper on the tinplate is arranged above the middle position of the conveyor belt;
one end of the rack is provided with an inclined material conveying groove; the conveying belt is transited to the feeding device through the inclined conveying chute.
Furthermore, the material taking device comprises a material storage groove arranged on the rack and a first telescopic device arranged above the material storage groove; the upper end of the first telescopic device is fixed at the top of the frame;
the lower end of the first telescopic device is provided with a sucker sliding block; the lower surface of the sucker sliding block is provided with a sucker; the feeding device is positioned between the material taking device and the conveyor belt; the feeding device comprises a top mounting box body; a transverse guide rail is arranged in the top mounting box body; a sliding block is slidably arranged on the transverse guide rail; a lower end face workbench is arranged below the sliding block; the lower end face workbench is connected with the sliding block through a connecting rod;
a vacuum chuck is arranged on the lower end face workbench; the vacuum chuck of the lower end face workbench extends to the upper part of the material storage groove; a rack and pinion driving device for driving the sliding block to slide along the transverse guide rail is arranged in the top mounting box body; the rack and pinion drive has a drive motor.
Furthermore, guide rods are arranged on two sides of the sucker sliding block.
Specifically, the sticker device includes a mounting side plate; the mounting side plate is positioned on one side of the conveyor belt; a paper placing cylinder is arranged on the mounting side plate; a paper clamping roller is arranged obliquely below the paper placing cylinder, a buffer roller is arranged obliquely below the paper clamping roller, and a transition roller group is arranged obliquely below the buffer roller;
the paper placing cylinder, the paper clamping roller, the buffer roller and the transition roller group are distributed in a Z shape; paper sticking rollers are arranged obliquely below the cross roller group; a paper tape guide block is arranged below a connecting line of the center of the last transition roller of the transition roller group and the center of the paster roller;
one end of the paper tape guide block is provided with a driving roller; a press roller is arranged on the driving roller; a paper collecting cylinder is arranged below the paper placing cylinder; a first transition roller is arranged between the paper collecting cylinder and the press roller; the driving roller is driven to rotate by a driving device.
Specifically, the feeding device comprises a feeding shell; a transverse feeding groove is formed in the middle of the feeding shell; guide rails are arranged on two sides of the transverse feeding groove; a push block is slidably arranged on the guide rail;
the push plate is arranged in the transverse feeding groove; and a ball screw driving device for driving the push block to move on the guide rail is arranged in the feeding shell.
Furthermore, limiting plates are arranged on two sides above the conveyor belt.
The utility model has the advantages that: the composite feeding system of the full-automatic badge making machine comprises a feeding system, a conveyor belt, a paper sticking device and a feeding system; therefore, the automatic feeding of the tinplate can be realized through the feeding system; the paper is pasted through the paper pasting device in the transmission process through the transmission of the transmission belt; therefore, the paper can be pasted while being conveyed, the efficiency can be effectively improved, and the production cost can be reduced; secondly, the composite feeding system of the full-automatic badge manufacturing machine is simple, convenient to operate and convenient to realize automatic control.
Drawings
FIG. 1 is a perspective view of a composite feeding system of a full-automatic badge making machine in an embodiment of the present invention;
FIG. 2 is a perspective view of the composite feeding system of the full-automatic badge making machine according to the embodiment of the present invention;
FIG. 3 is an enlarged view of part A of FIG. 2;
FIG. 4 is a schematic structural diagram of a feeding system in an embodiment of the present invention;
fig. 5 is a perspective view of a feeding device in an embodiment of the present invention;
fig. 6 is a schematic structural view of a material taking device in an embodiment of the present invention;
FIG. 7 is a front view of a sticker apparatus in an embodiment of the present invention;
fig. 8 is a top view of the feeding device in the embodiment of the present invention;
fig. 9 is a perspective view of the feeding device in the embodiment of the present invention;
the following are marked in the figure: 10-a rack, 20-a conveyor belt, 30-a feeding device, 40-a material taking device, 50-a paper pasting device and 60-a feeding device.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
As shown in fig. 1 to 9, the composite feeding system of the full-automatic badge making machine of the present invention comprises a frame 10; a conveyor belt 20 is arranged on the frame 10;
a feeding system is arranged at one end of the conveyor belt 20; a feeding device 60 is arranged below the other end; the feeding system comprises a material taking device 40 of the tinplate and a feeding device 30 for conveying the tinplate to the conveyor belt 20; a paper sticking device 50 for sticking paper on the tinplate is arranged above the middle position of the conveyor belt 20;
one end of the frame 10 is provided with an inclined material conveying groove 12; the conveyor belt 20 transitions through the inclined chute 12 to the feeder device 60.
In the working process:
the tinplate is taken out by the material taking device 40 and then is conveyed to the conveying belt 20 by the feeding device 30, and the tinplate is pasted on the conveying belt 20 by the pasting device 50; then the tinplate after being pasted with paper is sent to a feeding device 60 through a conveyor belt 20; and (4) conveying the tinplate to a stamping mechanism by a feeding device, and then completing the stamping process.
Specifically, the method comprises the following steps: the housing 10 of the automated badge feeding system shown in fig. 1 is machined from standard channel steel and welded. The use of the standard component shortens the manufacturing period of the equipment, and brings great advantages to the improvement of the manufacturing efficiency.
The rack 10 comprises eight long foot stands, and the workbench has a larger grounding area, so that the stability of the equipment during operation can be obviously improved. The bottom of the workbench is connected by the cross beam, so that the connection strength of the rack is improved, and the working space is increased.
Specifically, the material taking device 40 includes a material storage tank 11 arranged on the rack 10 and a first telescopic device 41 above the material storage tank 11; the upper end of the first telescopic device 41 is fixed on the top of the frame 10;
the lower end of the first telescopic device 41 is provided with a sucker slide block 42; the lower surface of the sucker slide block 42 is provided with a sucker 43;
the feeding device 30 is positioned between the material taking device 40 and the conveyor belt 20; the feeding device 30 comprises a top mounting box 31; a transverse guide rail 32 is arranged in the top mounting box body 31; a sliding block 33 is arranged on the transverse guide rail 32 in a sliding way; a lower end face workbench 35 is arranged below the sliding block 33; the lower end face working table 35 is connected with the sliding block 33 through a connecting rod 37;
a vacuum chuck 36 is arranged on the lower end face workbench 35; the vacuum chuck 36 of the lower end surface worktable 35 extends to the upper part of the material storage tank 11;
a gear rack driving device for driving the sliding block 33 to slide along the transverse guide rail 32 is arranged in the top mounting box body 31; the rack and pinion drive has a drive motor 34. Further, guide rods 44 are provided on both sides of the suction cup slider 42.
The first telescopic device 41 adopts an electric push rod; firstly, the tinplate is sucked up by the electric push rod downwards, and then the electric push rod returns. In the process of lifting the plate, after the front end of the plate is contacted with the sucking disc on the movable workbench, the electric push rod sucking disc is loosened to continue returning, and the plate is sucked up by the vacuum sucking disc 36 of the movable workbench. The rack moves forwards under the action of the gear, the tinplate is released after being brought above the appointed station, and the next working cycle is continued after the tinplate returns.
The feeding system consists of an electric push rod and a rack and pinion moving workbench, the electric push rod is arranged at the upper left of the rack and used for distributing the tinplate raw materials, and the rack and pinion workbench is used for feeding the conveying belt one by one.
Specifically, the sticker device 50 includes a mounting side plate 51; the mounting side plate 51 is positioned at one side of the conveyor belt 20;
a paper placing cylinder 52 is arranged on the mounting side plate 51; a paper clamping roller 53 is arranged obliquely below the paper releasing cylinder 52, a buffer roller 54 is arranged obliquely below the paper clamping roller 53, and a transition roller group is arranged obliquely below the buffer roller 54;
the paper placing cylinder 52, the paper clamping roller 53, the buffer roller 54 and the transition roller group form Z-shaped distribution;
a paper sticking roller 58 is arranged obliquely below the crossing roller group; a paper tape guide block 57 is arranged below the connecting line of the center of the last transition roller of the transition roller group and the center of the paster roller 58;
one end of the paper tape guide block 57 is provided with a driving roller 59; the driving roller 59 is provided with a pressing roller 510;
a paper collecting cylinder 512 is arranged below the paper placing cylinder 52; a first transition roller 511 is arranged between the paper collecting cylinder 512 and the compression roller 510; the drive roller 59 is driven to rotate by a drive device. In order to facilitate the positioning of the tinplate during the conveying process, further, limiting plates 21 are arranged on two sides above the conveyor belt 20.
The sticker device 50 employs a conveyor belt for feeding, and can accurately pass under the sticker roller by mounting the detachable limiting plate 21 on the conveyor belt, thereby completing the sticker. Because the required torque is larger and the power is smaller, an external speed reducer mechanism is required, the external speed reducer mechanism can be placed on the side face of the conveying belt device, and the motor is placed below the working belt, so that the occupied space is reduced. The reel is used for feeding paper, so that the paper can move when the material passes through and stop when the material does not pass through, the resource occupation is greatly saved, and the cost is lower.
The paper feeding system consists of a conveying belt and a paper pasting mechanism, is arranged in the middle of the rack, starts to brush paper when the sensor detects that the tinplate raw material passes below the paper pasting roller, and can replace paper rolls according to the patterns and types of the paper pasting.
Further, the feeding device 60 includes a feeding housing 61; a transverse feeding groove 62 is formed in the middle of the feeding shell 61; guide rails 63 are arranged on two sides of the transverse feeding groove 62; a push block 64 is slidably mounted on the guide rail 63;
a push plate positioned in the transverse feeding groove 62 is arranged on the push block 64; the feeding shell 61 is internally provided with a ball screw driving device 65 for driving the pushing block 64 to move on the guide rail 63.
The ball screw drive 65 has a high positioning accuracy, when the tinplate falls on the working surface of the mechanism, the ball screw is driven by the rotation of the screw to move the ball nut forward, and the nut drives the linear push plate to move forward to push the linear push plate into the punching device. The rolling screw has high efficiency, small friction force during movement and relatively long service life. The transmission distance and the transmission speed of the nut on the screw rod can be controlled according to the motor, and the controllability is realized. The automatic sample-arranging mechanism can move rapidly or stop rapidly during movement, has small error and high precision, and is suitable for punching the mechanism needing precise sample arrangement. The occupied volume is small, and the working space is saved.
The feeding and stamping system mainly comprises a ball screw workbench, is positioned at the right lower part of the system, and sequentially feeds the tinplate raw material which finishes paper brushing from the conveying belt to the lower part of the stamping mechanism to finish the stamping process.
Claims (6)
1. The compound feeding system of the full-automatic badge making machine is characterized in that: comprises a frame (10); a conveyor belt (20) is arranged on the rack (10);
a feeding system is arranged at one end of the conveyor belt (20); a feeding device (60) is arranged below the other end; the feeding system comprises a material taking device (40) of the tinplate and a feeding device (30) for conveying the tinplate onto the conveyor belt (20); a paper sticking device (50) for sticking paper on the tinplate is arranged above the middle position of the conveyor belt (20);
one end of the frame (10) is provided with an inclined material conveying groove (12); the conveyor belt (20) is transited to the feeding device (60) through the inclined feeding groove (12).
2. The compound feeding system of the fully automatic emblem making machine of claim 1, characterized in that: the material taking device (40) comprises a material storage groove (11) arranged on the rack (10) and a first telescopic device (41) above the material storage groove (11); the upper end of the first telescopic device (41) is fixed at the top of the frame (10);
the lower end of the first telescopic device (41) is provided with a sucker sliding block (42); a sucker (43) is arranged on the lower surface of the sucker sliding block (42);
the feeding device (30) is positioned between the material taking device (40) and the conveyor belt (20);
the feeding device (30) comprises a top mounting box body (31); a transverse guide rail (32) is arranged in the top mounting box body (31); a sliding block (33) is arranged on the transverse guide rail (32) in a sliding way; a lower end face workbench (35) is arranged below the sliding block (33); the lower end face workbench (35) is connected with the sliding block (33) through a connecting rod (37);
a vacuum chuck (36) is arranged on the lower end face workbench (35); the vacuum chuck (36) of the lower end face workbench (35) extends to the upper part of the material storage tank (11);
a gear rack driving device for driving the sliding block (33) to slide along the transverse guide rail (32) is arranged in the top mounting box body (31); the rack and pinion drive has a drive motor (34).
3. The compound feeding system of the fully automatic emblem making machine of claim 2, characterized in that: guide rods (44) are arranged on two sides of the sucker sliding block (42).
4. The compound feeding system of the fully automatic emblem making machine of claim 3, characterized in that: the sticker device (50) includes a mounting side plate (51); the mounting side plate (51) is positioned on one side of the conveyor belt (20);
a paper placing cylinder (52) is arranged on the mounting side plate (51); a paper clamping roller (53) is arranged obliquely below the paper placing cylinder (52), a buffer roller (54) is arranged obliquely below the paper clamping roller (53), and a transition roller set is arranged obliquely below the buffer roller (54);
the paper placing cylinder (52), the paper clamping roller (53), the buffer roller (54) and the transition roller group form Z-shaped distribution;
a paper sticking roller (58) is arranged obliquely below the ferry roller group; a paper tape guide block (57) is arranged below a connecting line of the center of the last transition roller of the transition roller group and the center of the paper pasting roller (58);
one end of the paper tape guide block (57) is provided with a driving roller (59); a pressing roller (510) is arranged on the driving roller (59);
a paper collecting cylinder (512) is arranged below the paper placing cylinder (52); a first transition roller (511) is arranged between the paper collecting cylinder (512) and the press roller (510); the driving roller (59) is driven to rotate by a driving device.
5. The compound feeding system of the fully automatic emblem making machine of claim 4, characterized in that: the feeding device (60) comprises a feeding shell (61);
a transverse feeding groove (62) is formed in the middle of the feeding shell (61); guide rails (63) are arranged on two sides of the transverse feeding groove (62); a push block (64) is arranged on the guide rail (63) in a sliding way;
a push plate positioned in the transverse feeding groove (62) is arranged on the push block (64); and a ball screw driving device (65) for driving the push block (64) to move on the guide rail (63) is arranged in the feeding shell (61).
6. The compound feeding system of the fully automatic emblem making machine of claim 4, characterized in that: limiting plates (21) are arranged on two sides above the conveyor belt (20).
Priority Applications (1)
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CN202020239559.0U CN212557165U (en) | 2020-03-02 | 2020-03-02 | Composite feeding system of full-automatic badge making machine |
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CN202020239559.0U CN212557165U (en) | 2020-03-02 | 2020-03-02 | Composite feeding system of full-automatic badge making machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113085338A (en) * | 2021-04-01 | 2021-07-09 | 莆田市远航包装饰品有限公司 | Automatic production equipment for police epaulet |
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2020
- 2020-03-02 CN CN202020239559.0U patent/CN212557165U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113085338A (en) * | 2021-04-01 | 2021-07-09 | 莆田市远航包装饰品有限公司 | Automatic production equipment for police epaulet |
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