CN207563647U - A kind of T-shaped upset butt welding bending integral machine of automatic wire - Google Patents
A kind of T-shaped upset butt welding bending integral machine of automatic wire Download PDFInfo
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- CN207563647U CN207563647U CN201721553735.2U CN201721553735U CN207563647U CN 207563647 U CN207563647 U CN 207563647U CN 201721553735 U CN201721553735 U CN 201721553735U CN 207563647 U CN207563647 U CN 207563647U
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Abstract
The utility model discloses a kind of T-shaped upset butt welding bending integral machines of automatic wire, including cabinet, board, linear moving mechanism, bending mechanism, hold-down mechanism, welding mechanism, first feed mechanism and the second feed mechanism, board is placed in above cabinet and the electric-control system of control device is integrated in cabinet, the linear moving mechanism is fixed on board forepart, the lower end of bending mechanism is movably connected on linear moving mechanism, welding mechanism, hold-down mechanism is placed in the tail portion of linear moving mechanism and is fixed on board, first feed mechanism is placed in bending mechanism side and its discharge port, second feed mechanism is placed in the side of welding mechanism and its discharge port, the wire material of bending to be welded is placed in the first feed mechanism, in the storage device of second feed mechanism.The T-shaped upset butt welding bending integral machine of automatic wire effectively reduces artificial intensity and improves production efficiency, and converted products quality is high, saves processing cost, and practicability is high.
Description
Technical field：
The present invention relates to a kind of T-shaped upset butt welding bending integral machines of automatic wire, are related to wire rod bending electroplating equipment wielding machine technology
Field.
Background technology：
The T-shaped upset butt welding of wire rod is by the T-shaped placement of two sections of wire rods and its end face is made to compress always, is then added using resistance heat
Then heat applies rapidly upsetting force to mecystasis（Or it is not added with pressure when upsetting force only keeps welding）Complete the side of welding
Method.And wire rod bending is the method for being angled wire rod using mechanical force in designated position.
The T-shaped butt welding of wire rod at present and bending major part are all that the machine of two different processes of correspondence is operated using two people, point
Not Shi Xian wire rod welding and bending process, it is thus larger by manually picking and placeing the labor intensity of workpiece in practical applications, and
And process is cumbersome, the degree of automation is low, thus low production efficiency.
Invention content：
The technical problems to be solved by the invention are：A kind of operation installation and easy to use and can effectively improve life is provided
Produce the T-shaped upset butt welding bending integral machine of automatic wire of efficiency.
In order to solve the above-mentioned technical problem, the present invention is achieved by the following technical solutions：
A kind of T-shaped upset butt welding bending integral machine of automatic wire, including including cabinet, board, linear moving mechanism, bending
Mechanism, hold-down mechanism, welding mechanism, the first feed mechanism and the second feed mechanism, the board be placed in above cabinet and
The electric-control system of control device is integrated in cabinet, the linear moving mechanism is fixed on board forepart, the bending mechanism
Lower end is movably connected on linear moving mechanism, and welding mechanism, hold-down mechanism are placed in the tail portion of linear moving mechanism and are fixed on
On board, first feed mechanism is placed in bending mechanism side and its discharge port is corresponding with the bending station of bending mechanism,
Second feed mechanism is placed in the side of welding mechanism and its discharge port is corresponding with the welding post of welding mechanism, to be welded
The wire material of bending is placed in the storage device of the first feed mechanism, the second feed mechanism.
Preferably, the linear moving mechanism includes servo motor, ball-screw and the linear guide, the servo electricity
The end of machine and ball-screw is sequentially connected, and the linear guide is placed in ball-screw both sides, and the lower part of the bending mechanism is consolidated
Determine portion to be slidably socketed on ball-screw by fixing sleeve and can be front and rear free to slide in the linear guide.
Preferably, the bending mechanism include fixed seat, bending cylinder, fixed plate, fixation device, arc waist hole and
Idler wheel, fixed seat are slidably connected on linear moving mechanism, and the fixed plate is vertical to be fixed in fixed seat, the clamping plate dress
It installs and is placed in fixed plate and including upper clamp plate and lower clamp plate, is equipped with what is passed through for wire rod between the upper clamp plate and lower clamp plate
Clamping gap, arc waist hole is placed in fixation device side and its arc-shaped notch is towards fixation device, and the idler wheel is placed in curved waist
The free movement in arc waist hole is driven in hole and by bending cylinder.
Preferably, the linear moving mechanism tail portion is equipped with horizontal L-type support frame, the L-type support frame includes
Vertical supporting rack and horizontal shore, the hold-down mechanism are fixed on the horizontal shore front end of L-type support frame, and including
Compression cylinder and the top press rod for being connected to compression cylinder piston rod end, the top press rod are arranged right below lower electrode,
Between top press rod and lower electrode there is wire rod to compress station.
Preferably, the welding mechanism includes weld cylinder and welding electrode, the weld cylinder is horizontally fixed on
In vertical support frame, the piston rod end that the welding electrode is fixedly connected on weld cylinder is corresponding with compressing station level,
There is welding post between the welding electrode and compression station.
Preferably, first feed mechanism include the first feeding funnel and the first automatic feeding, described first
Feeding funnel is placed in linear moving mechanism side and its underpart has the first discharge port of strip, the first discharge port direction folding
The bending station setting of bender structure, second feed mechanism include expanding the second feeding funnel and the second automatic feeding, institute
State the second discharge port that the second feeding funnel is placed in the front side of L-type support frame and its underpart has strip, second discharge port
It is set towards welding post, the opening direction of first discharge port and the second discharge port is perpendicular.
Preferably, the rear side in the L-type support frame is equipped with core-pulling mechanism, the core-pulling mechanism includes core pulling cylinder,
Core pulling cylinder drives the workpiece after the completion of welding to move out welding post.
Preferably, the finished product box being placed in below core pulling cylinder is equipped on rear side of the cabinet.
Preferably, the board is equipped with the source of welding current being flexible coupling with electric-control system and touching type operation platform, institute
The source of welding current is stated to be electrically connected with lower electrode and welding electrode.
Compared with prior art, usefulness of the present invention is：The T-shaped upset butt welding bending integral machine of automatic wire is adopted
With bending, welded formula mechanism, bending effectively reduces artificial intensity and improves life with being carried out at the same time in welding process
Efficiency is produced, and realizes that wire rod bending position accurately positions by ball screw by servo motor, passes through PLC and touch screen
Realize the automation process that processing is conveniently set, thus more convenient operation, converted products quality are high, artificial intensity is low.
Processing cost is saved, practicability is high, is suitble to promote and apply.
Description of the drawings：
The present invention is further described below in conjunction with the accompanying drawings：
Fig. 1 is the positive structure schematic of the present invention；
Fig. 2 is the right side structural representation of the present invention；
Fig. 3 is the overlooking the structure diagram of the present invention；
Part when Fig. 4 is bending mechanism, hold-down mechanism and the welding mechanism installation of the present invention and when non-bending is welded
Structure diagram；
When Fig. 5 is when the bending mechanism, hold-down mechanism and welding mechanism of the present invention is installed and is in bending welded condition
Part-structure schematic diagram.
Specific embodiment：
The technical solution in the embodiment of the present invention will be clearly and completely described below, it is clear that described implementation
Example is only the part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
All other embodiment that technical staff is obtained without making creative work belongs to the model that the present invention protects
It encloses：
The T-shaped upset butt welding bending integral machine of a kind of automatic wire as shown in Figures 1 to 5, including including cabinet 1, board
2nd, linear moving mechanism, bending mechanism, hold-down mechanism, welding mechanism, the first feed mechanism and the second feed mechanism, the machine
Platform 2 is placed in 1 top of cabinet and the electric-control system of control device operation is integrated in cabinet 1, and the linear moving mechanism is fixed
In 2 forepart of board, the lower end of the bending mechanism is movably connected on linear moving mechanism, and welding mechanism, hold-down mechanism are placed in
It the tail portion of linear moving mechanism and is fixed on board 2, first feed mechanism is placed in bending mechanism side and its discharge port
Corresponding with the bending station of bending mechanism, second feed mechanism is placed in the side of welding mechanism and its discharge port is with welding
The welding post of mechanism is corresponding, and the wire material 3 of bending to be welded is placed in the storing dress of the first feed mechanism, the second feed mechanism
In putting.
Specifically, as shown in figure 3, in the present embodiment, for convenience of controlling, the linear moving mechanism includes servo motor
4th, ball-screw 5 and the linear guide 6, the end of the servo motor 4 and ball-screw 5 are sequentially connected, for save space and
Transmission efficiency is improved, the shaft coupling of direct connection is usually set therebetween, and is moved for convenience of bending mechanism, the linear guide
6 are placed in 5 both sides of ball-screw, and the lower part fixed part of the bending mechanism is slidably socketed by fixing sleeve on ball-screw 5
And can be front and rear free to slide in the linear guide 6 on travelling nut, thus, in practical applications, servo motor driving ball wire
Thick stick, which rolls, then drives travelling nut and bending mechanism to be slided in the linear guide, can adjust bending mechanism according to actual demand
The cooperation of displacement distance in the linear guide, servo motor and ball-screw can effectively improve the mobile accuracy of bending mechanism,
Thus mobile accuracy height can improve being accurately positioned for bending position, improve bending precision, then improve product bending quality.
Further, in the present embodiment, as shown in Figure 4, Figure 5, the bending mechanism includes fixed seat 7, bending cylinder
8th, fixed plate 9, fixation device, arc waist hole 10 and idler wheel 11, fixed seat 7 are slidably connected on linear moving mechanism, this reality
It applies in example, linear moving mechanism is the ball-screw of Serve Motor Control, thus fixed seat is fixed on travelling nut, and described
Fixed plate 9 is vertical to be fixed in fixed seat 7, and bending cylinder is fixed on by supporting rack in fixed seat, and the fixation device is set
It is placed in fixed plate 9 and including upper clamp plate 12 and lower clamp plate 13, upper clamp plate and lower clamp plate herein is in the present embodiment
One preferred embodiment, in practical applications, can set it is other can have the function of to wire rod clamping action or clamping device,
And clamping device may be arranged as the movable device of the free activity of energy, is equipped between the upper clamp plate 12 and lower clamp plate 13 for line
The clamping gap that material passes through, clamping gap can be adjusted according to the big freedom in minor affairs of wire rod line footpath, and arc waist hole 10 is placed in fixation device
Side and its arc-shaped notch are towards fixation device, in practical applications, the fixation device be placed in the upper aperture of arc waist hole with
Position between lower aperture, the idler wheel 11 are placed in arc waist hole 10 and are driven in arc waist hole freely by bending cylinder 8
Movement.
Thus, in practical application, bending process is shown as, when wire rod is placed in clamping gap, the bending cylinder erects
It is directly arranged on above fixed seat and pushing rolling wheels downwards freely moves up and down in arc waist hole, drive roller motion
Mode can by idler wheel is placed in the piston rod activity on disk and passing through bending cylinder driving disk interval up and down it is past
Multiple fan-shaped rotation, and idler wheel in moving process, is then realized wire rod by fixed pivot of clamping device in arc waist hole
Bending process.
Similarly, to improve welding and compressing effect, the linear moving mechanism tail portion is equipped with horizontal L-type and supports
Frame 14, the L-type support frame 14 include vertical supporting rack and horizontal shore, vertical supporting rack and horizontal supporting rack
Between form welding and compress space, the hold-down mechanism is fixed on the horizontal shore front end of L-type support frame 14, and including pressing
Tight cylinder 15 and the top press rod 16 for being connected to 15 piston rod end of compression cylinder, the top press rod 16 are arranged right below down
Electrode 17 between top press rod 16 and lower electrode 17 there is wire rod to compress station, compress the clamping device of station and bending mechanism
On same straight line, thus, when wire rod is placed in clamping gap, end, which is similarly in, to be compressed on station, in practical application
In, after wire rod is placed on compression station, compression cylinder starts, and top press rod is pushed to push vertically, is then pressed in wire rod
On lower electrode.
On the basis of structure described in above-mentioned hold-down mechanism, in the present embodiment, the welding mechanism includes weld cylinder
18 and welding electrode 19, the weld cylinder 18 be horizontally fixed in vertical support frame, the welding electrode 19 is fixedly connected
It is corresponding with compressing station level in the piston rod end of weld cylinder 18, have between the welding electrode 19 and compression station
Welding post, thus, when another wire rod（It is represented in the present embodiment with wire rod A）Welding electrode is placed in compress on station with being in
Wire rod（It is represented in the present embodiment with wire rod B）End between when, the weld cylinder push welding electrode move horizontally and incite somebody to action
Wire rod A and wire rod B is fixed with the pressing force of technological requirement, is then connected welding current and is heated to mecystasis, Ran Houxun
Speed applies upsetting force（Or it is not added with pressure when upsetting force only keeps welding）Complete welding process.
With reference to welding mechanism, bending mechanism and the hold-down mechanism in above-described embodiment, in the present embodiment, described first
Feed mechanism includes the first feeding funnel 20 and the first automatic feeding 21, and first feeding funnel 20 is placed in linear movement machine
Structure side and its underpart have the first discharge port of strip, and the bending station of first discharge port towards bending mechanism is set
It puts, second feed mechanism includes expanding the second feeding funnel 22 and the second automatic feeding 23, second feeding funnel 22
Being placed in the front side of L-type support frame 14 and its underpart has the second discharge port of strip, and second discharge port is towards Welder
Position setting, the opening direction of first discharge port and the second discharge port are perpendicular.
Thus, in practical applications, wire rod B is sent to folding under the driving of the first automatic feeding by the first discharge port
On the bending station of bender structure lower part, and across the clamping gap on clamping device, then servo motor, which starts, drives bender
Structure movement is in the appropriate bending position on wire rod B up to clamping device, and at this point, the end of wire rod B is on lower electrode
Compression station, start compression cylinder and the end body of rod of wire rod B be pressed abd fixed on lower electrode, at the same time, wire rod A is the
Welding post is sent to by the second discharge port under the driving of two automatic feedings, starts weld cylinder, weld cylinder is horizontal
It pushes the end pressing of wire rod A and wire rod B close and is in close contact, then connect welding current and be heated to mecystasis, and fast
Speed applies upsetting force（Or it is not added with pressure when upsetting force only keeps welding）The resistance welding process of welding process T wire rods is completed,
And in the welding process, bending cylinder push pair of rollers wire rod B is carried out at the same time bending process, thus, the processing of welding and bending
Process is complementary independently of each other to be influenced and can be carried out at the same time, and improves production and processing efficiency.
For convenience of the product withdrawn after machining, core-pulling mechanism, the pumping are equipped in the rear side of the L-type support frame 14
Core mechanism includes core pulling cylinder 24, and core pulling cylinder 24 drives the workpiece after the completion of welding to move out welding post, and in the machine
1 rear side of cabinet is equipped with the finished product box 25 for being placed in 24 lower section of core pulling cylinder, thus, in practical applications, the drive of core pulling cylinder processes
Product after moves out welding and compresses station, and product automatically falls into finished product box under the action of dead weight, and hold-down mechanism, bending
Mechanism and welding mechanism are returned to the progress that initial position treats next process simultaneously.
Further, for convenience of operating, the board 2 is equipped with the source of welding current 26 being flexible coupling with electric-control system and touches
Formula operation console 27 is touched, the source of welding current 26 is electrically connected with lower electrode 17 and welding electrode 19.
The above-mentioned T-shaped upset butt welding bending integral machine of automatic wire is using bending, welded formula mechanism, and bending was with welding
It is carried out at the same time in journey, thus effectively reduces artificial intensity and improve production efficiency, and ball wire is passed through by servo motor
Bar realizes that wire rod bending position accurately positions, and the automation of processing is conveniently set by PLC and touch screen realization
Journey, thus more convenient operation, converted products quality is high, and artificial intensity is low.Processing cost is saved, practicability is high.
It is emphasized that：It the above is only presently preferred embodiments of the present invention, not the present invention made in any form
Limitation, any simple modification, equivalent change and modification that every technical spirit according to the present invention makees above example,
In the range of still falling within technical solution of the present invention.
Claims (9)
1. a kind of T-shaped upset butt welding bending integral machine of automatic wire, it is characterised in that：Including including cabinet（1）, board（2）, it is straight
Line mobile mechanism, bending mechanism, hold-down mechanism, welding mechanism, the first feed mechanism and the second feed mechanism, the board
（2）It is placed in cabinet（1）Top and in cabinet（1）The electric-control system of control device is inside integrated with, the linear moving mechanism is fixed
In board（2）Forepart, the lower end of the bending mechanism are movably connected on linear moving mechanism, and welding mechanism, compacting machine are set up
In the tail portion of linear moving mechanism and it is fixed on board（2）On, first feed mechanism is placed in bending mechanism side and it goes out
Material mouth is corresponding with the bending station of bending mechanism, second feed mechanism be placed in the side of welding mechanism and its discharge port with
The welding post of welding mechanism is corresponding, the wire material of bending to be welded（3）It is placed in the first feed mechanism, second feed mechanism
In storage device.
2. a kind of T-shaped upset butt welding bending integral machine of automatic wire according to claim 1, it is characterised in that：It is described straight
Line mobile mechanism includes servo motor（4）, ball-screw（5）And the linear guide（6）, the servo motor（4）With ball wire
Thick stick（5）End be sequentially connected, the linear guide（6）It is placed in ball-screw（5）Both sides, the lower part of the bending mechanism are fixed
Portion is slidably socketed by fixing sleeve in ball-screw（5）It above and can be in the linear guide（6）It is upper front and rear free to slide.
3. a kind of T-shaped upset butt welding bending integral machine of automatic wire according to claim 1, it is characterised in that：The folding
Bender structure includes fixed seat（7）, bending cylinder（8）, fixed plate（9）, fixation device, arc waist hole（10）And idler wheel（11）,
Fixed seat（7）It is slidably connected on linear moving mechanism, the fixed plate（9）Vertical is fixed on fixed seat（7）On, the folder
Panel assembly is set to fixed plate（9）Above and including upper clamp plate（12）And lower clamp plate（13）, the upper clamp plate（12）With lower clamp plate
（13）Between be equipped with the clamping gap passed through for wire rod, arc waist hole（10）It is placed in fixation device side and its arc-shaped notch direction
Fixation device, the idler wheel（11）It is placed in arc waist hole（10）It is interior and by bending cylinder（8）Drive is freely transported in arc waist hole
It is dynamic.
4. a kind of T-shaped upset butt welding bending integral machine of automatic wire according to claim 1, it is characterised in that：It is described straight
Line mobile mechanism tail portion is equipped with horizontal L-type support frame（14）, the L-type support frame（14）Including vertical supporting rack and
Horizontal shore, the hold-down mechanism are fixed on L-type support frame（14）Horizontal shore front end, and including compression cylinder（15）
And it is connected to compression cylinder（15）The top press rod of piston rod end（16）, the top press rod（16）It is arranged right below lower electricity
Pole（17）, top press rod（16）With lower electrode（17）Between have wire rod compress station.
5. a kind of T-shaped upset butt welding bending integral machine of automatic wire according to claim 4, it is characterised in that：The weldering
Connection mechanism includes weld cylinder（18）And welding electrode（19）, the weld cylinder（18）It is horizontally fixed on vertical support frame
On, the welding electrode（19）It is fixedly connected on weld cylinder（18）Piston rod end with compress station level it is corresponding, institute
State welding electrode（19）There is welding post between compression station.
6. a kind of T-shaped upset butt welding bending integral machine of automatic wire according to claim 5, it is characterised in that：Described
One feed mechanism includes the first feeding funnel（20）And first automatic feeding（21）, first feeding funnel（20）It is placed in straight
Line mobile mechanism side and its underpart have the first discharge port of strip, and first discharge port is towards the bending of bending mechanism
Station is set, and second feed mechanism includes expanding the second feeding funnel（22）And second automatic feeding（23）, described
Two feeding funnels（22）It is placed in L-type support frame（14）Front side and its underpart have strip the second discharge port, described second goes out
Material mouth is set towards welding post, and the opening direction of first discharge port and the second discharge port is perpendicular.
7. a kind of T-shaped upset butt welding bending integral machine of automatic wire according to claim 4, it is characterised in that：In the L
Type supporting rack（14）Rear side be equipped with core-pulling mechanism, the core-pulling mechanism include core pulling cylinder（24）, core pulling cylinder（24）It drives
Workpiece after the completion of welding moves out welding post.
8. a kind of T-shaped upset butt welding bending integral machine of automatic wire according to claim 7, it is characterised in that：The machine
Cabinet（1）Rear side is equipped with and is placed in core pulling cylinder（24）The finished product box of lower section（25）.
9. a kind of T-shaped upset butt welding bending integral machine of automatic wire according to claim 5, it is characterised in that：The machine
Platform（2）It is equipped with the source of welding current being flexible coupling with electric-control system（26）And touching type operation platform（27）, the source of welding current
（26）With lower electrode（17）And welding electrode（19）It is electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721553735.2U CN207563647U (en) | 2017-11-20 | 2017-11-20 | A kind of T-shaped upset butt welding bending integral machine of automatic wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721553735.2U CN207563647U (en) | 2017-11-20 | 2017-11-20 | A kind of T-shaped upset butt welding bending integral machine of automatic wire |
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| Publication Number | Publication Date |
|---|---|
| CN207563647U true CN207563647U (en) | 2018-07-03 |
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ID=62691221
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721553735.2U Active CN207563647U (en) | 2017-11-20 | 2017-11-20 | A kind of T-shaped upset butt welding bending integral machine of automatic wire |
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| CN (1) | CN207563647U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115488480A (en) * | 2022-08-23 | 2022-12-20 | 安徽铜峰电子股份有限公司 | Automatic welding machine transformation method and butt welding method of welding machine |
| CN117139846A (en) * | 2023-10-31 | 2023-12-01 | 深圳市业展电子有限公司 | Resistance part laser welding equipment with bending function |
-
2017
- 2017-11-20 CN CN201721553735.2U patent/CN207563647U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115488480A (en) * | 2022-08-23 | 2022-12-20 | 安徽铜峰电子股份有限公司 | Automatic welding machine transformation method and butt welding method of welding machine |
| CN117139846A (en) * | 2023-10-31 | 2023-12-01 | 深圳市业展电子有限公司 | Resistance part laser welding equipment with bending function |
| CN117139846B (en) * | 2023-10-31 | 2024-01-02 | 深圳市业展电子有限公司 | Resistance part laser welding equipment with bending function |
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