CN219634114U - Full-automatic production line for phosphogypsum hollow building blocks - Google Patents
Full-automatic production line for phosphogypsum hollow building blocks Download PDFInfo
- Publication number
- CN219634114U CN219634114U CN202320446297.9U CN202320446297U CN219634114U CN 219634114 U CN219634114 U CN 219634114U CN 202320446297 U CN202320446297 U CN 202320446297U CN 219634114 U CN219634114 U CN 219634114U
- Authority
- CN
- China
- Prior art keywords
- phosphogypsum
- waste material
- discharge port
- stirrer
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 title claims abstract description 21
- 239000000843 powder Substances 0.000 claims abstract description 36
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 230000003068 static effect Effects 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000011449 brick Substances 0.000 claims abstract description 14
- 238000003860 storage Methods 0.000 claims abstract description 14
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 11
- 238000005507 spraying Methods 0.000 claims abstract description 10
- 230000003020 moisturizing effect Effects 0.000 claims abstract description 5
- 239000002699 waste material Substances 0.000 claims description 45
- 239000002367 phosphate rock Substances 0.000 claims description 7
- 238000011084 recovery Methods 0.000 claims description 7
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims description 6
- 238000006703 hydration reaction Methods 0.000 abstract description 3
- 230000036571 hydration Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract 1
- 229910019142 PO4 Inorganic materials 0.000 description 8
- 239000010452 phosphate Substances 0.000 description 8
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 8
- 239000004744 fabric Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000012257 stirred material Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The utility model relates to a full-automatic phosphogypsum hollow block production line which comprises a phosphogypsum powder tank, a stirrer, a distributing vehicle, a bidirectional static press, a brick receiving machine, a finished product conveying belt and a stacker crane, wherein the phosphogypsum powder tank is provided with a first discharge port, the stirrer is provided with a first feed port, the first discharge port is connected with the first feed port through a screw conveyor, the stirrer is provided with a liquid inlet, the liquid inlet is provided with spraying equipment, the stirrer is provided with a second discharge port, the distributing vehicle is provided with a storage bin, a vibrating screen is arranged below the second discharge port, a feeder is arranged below the vibrating screen, the output end of the feeder is connected with the storage bin of the distributing vehicle, the distributing vehicle is arranged on one side of the bidirectional static press, the brick receiving machine is arranged on the other side of the bidirectional static press, and the brick receiving machine is connected with the stacker crane through the finished product conveying belt. The method can effectively shorten the production period of phosphogypsum blocks, reduce the production cost, and simultaneously enhance the hydration of materials and greatly improve the toughness and hardness of the manufactured blocks by arranging the moisturizing cover on the feeder and the finished product conveyor belt.
Description
Technical Field
The utility model relates to the technical field of building material production and processing, in particular to a full-automatic production line of phosphogypsum hollow blocks.
Background
The traditional phosphogypsum hollow block adopts a wet production process, gypsum is required to be processed into slurry, then the slurry is molded, and the molded half block contains more than 60% of free water, so that the half block needs to be dried, and a large amount of sites, factories and handling manpower are required for drying or natural drying, the drying cost is high, the production period is long, the production cost is increased, and the development of the phosphogypsum block is severely restricted.
Disclosure of Invention
Therefore, the utility model provides a full-automatic phosphogypsum hollow block production line aiming at the problems, which can effectively shorten the production period of phosphogypsum blocks and reduce the production cost.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a full-automatic production line of phosphogypsum hollow block, includes phosphorus stone powder jar, mixer, cloth car, two-way static press, brick machine, finished product conveyer belt and hacking machine, phosphorus stone powder jar is equipped with discharge gate one, the mixer is equipped with feed inlet one, discharge gate one and feed inlet one are connected through screw conveyer, the mixer is equipped with liquid inlet, liquid inlet is equipped with spraying equipment, spraying equipment has the liquid storage pot through high-pressure pump and pipe connection, the mixer is equipped with discharge gate two, the cloth car is equipped with the storage silo, discharge gate two below is equipped with the shale shaker, the below of shale shaker is equipped with the feeder, the storage silo of cloth car is connected to the output of feeder, one side of two-way static press is located to the cloth car, the opposite side of two-way static press is located to the brick machine, the brick machine is connected with the hacking machine through finished product conveyer belt.
Further improved, the first moisture-preserving cover is arranged on the feeder.
Further improved, the finished product conveyer belt is provided with a second moisturizing cover.
Further improved, the vibrating screen comprises a box body and a screen mesh obliquely arranged in the box body, wherein a vibration exciter is arranged on the screen mesh, and a waste outlet is formed in the lowest end of the screen mesh.
Further improvement, the waste outlet is equipped with waste recovery device, waste recovery device includes waste crusher and is used for connecting waste outlet and waste crusher's waste conveyer belt, waste crusher is equipped with the waste powder export, waste powder export below is equipped with the waste powder storehouse, waste powder storehouse is through retrieving conveyer belt and phosphorus stone powder and calling intercommunication.
By adopting the technical scheme, the utility model has the beneficial effects that: according to the utility model, the phosphogypsum is subjected to dry static pressure forming by adopting the production line, so that the production period of the building block is greatly shortened, the production cost is reduced, and the yield is high and the quality is uniform; the spraying equipment is arranged on the stirrer, so that the stirrer can spray water mist when the liquid is added, the water mist and the phosphorite powder which enters the stirrer together are uniformly mixed and undergo a hydration reaction, the excessive agglomeration of the local phosphorite powder due to water absorption is reduced, the stirring time is shortened, and the stirring efficiency is improved; through the arrangement of the vibrating screen, the stirred materials can be screened, the materials with larger particles are subjected to the vibration, and the uniformity of the particles of the materials is improved, so that the density of the formed building blocks is ensured, and the quality of the building blocks is improved; by arranging the first moisture retaining cover and the second moisture retaining cover, the evaporation of water during the transportation of materials can be reduced, the hydration of the materials is enhanced, the toughness and the hardness of the manufactured building block are greatly improved, and the quality of the finished building block is improved; through the waste recycling device, the materials with larger particles after stirring can be recycled, crushed and used, and the energy conservation, emission reduction and production cost reduction are realized.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present utility model;
FIG. 2 is a schematic view of a shaker of an embodiment of the present utility model;
fig. 3 is a schematic top view of an embodiment of the present utility model.
Icon:
10. a phosphorite powder tank; 101. a first discharging hole; 20. a stirrer; 201. a first feeding port; 202. a liquid inlet; 203. a spraying device; 204. a second discharging port; 30. a screw conveyor; 301. phosphate powder is called; 401. a liquid storage tank; 402. a liquid pump; 403. weighing the solution; 404. a high pressure pump; 405. a pipe; 50. a vibrating screen; 501. a case; 502. a screen; 503. a vibration exciter; 504. a waste outlet; 60. a feeder; 601. a first moisture-preserving cover; 70. a material distributing vehicle; 701. a storage bin; 80. a bidirectional static press; 90. brick receiving machine; 100. a finished product conveying belt; 1001. a second moisture-preserving cover; 110. a stacker; 120. a waste conveyor belt; 1201. a waste crusher; 1202. a waste powder outlet; 1203. a waste powder bin; 1204. and (5) recycling the conveying belt.
Detailed Description
The utility model will now be further described with reference to the drawings and detailed description.
Referring to fig. 1-3, the embodiment provides a full-automatic phosphogypsum hollow block production line, which comprises a phosphogypsum powder tank 10, a stirrer 20, a distributing trolley 70, a bidirectional static press 80, a brick receiving machine 90, a finished product conveying belt 100 and a stacker 110.
The mixer 10 is provided with a first discharge port 101, the mixer 20 is provided with a first feed port 201, the first discharge port 101 and the first feed port 201 are connected through a screw conveyer 30, in this embodiment, a phosphate powder scale 301 is further arranged between the screw conveyer 30 and the first feed port 201 and used for weighing phosphate powder entering the mixer 20, the mixer 20 is provided with a liquid inlet 202, the liquid inlet 202 is provided with a spraying device 203, the spraying device 203 is connected with a liquid storage tank 401 through a high-pressure pump 404 and a pipeline 405, in this embodiment, the mixer further comprises a solution scale 403 used for weighing liquid added into the mixer 20, the high-pressure pump 404 is arranged in the solution scale 403, the solution in the liquid storage tank 401 is pumped into the solution scale 403 quantitatively through a liquid pump 402, then the solution in the solution scale 403 is sprayed into the mixer 20 through the spraying device 203 by the high-pressure pump 404, in actual operation, the mixer 20 is preferably started, the phosphate powder and the solution are synchronously added into the mixer 20, the mixing efficiency of the phosphate powder and the phosphate powder can be reduced, the mixing time of the phosphate powder and the solution can be reduced, and the mixing time of the phosphate powder can be reduced, and the mixing time can be fully and the mixing time can be reduced.
In this embodiment, the mixer 20 is provided with a second discharge port 204, the material distributing vehicle 70 is provided with a storage bin 701, a vibrating screen 50 is arranged below the second discharge port 204 and is used for sieving the stirred materials, so that the density of the formed blocks is guaranteed, the quality of the blocks is improved, the vibrating screen 50 comprises a box 501 and a screen 502 obliquely arranged in the box 501, a vibration exciter 503 is arranged on the screen 502, a feeder 60 is arranged below the screen 502, the output end of the feeder 60 is connected with the storage bin 701 of the material distributing vehicle 70, a first moisturizing cover 601 is arranged on the feeder 60, the material distributing vehicle 70 is arranged on one side of the bidirectional static press 80, a brick receiving machine 90 is arranged on the other side of the bidirectional static press 80, the brick receiving machine 90 is connected with the stacker 110 through a finished product conveying belt 100, and a second moisturizing cover 1001 is arranged on the finished product conveying belt 100.
The box 501 of shale shaker 50 is equipped with waste outlet 504 in the extreme of screen cloth 502, waste outlet 504 is equipped with waste recovery device for retrieve broken use to the great material of granule after the stirring, in order to reach energy saving and emission reduction, reduction in production cost's purpose, specifically, waste recovery device includes waste crusher 1201 and is used for connecting waste outlet 504 and waste conveyer belt 120 of waste crusher 1201, waste crusher 1201 is equipped with waste powder export 1202, waste powder export 1202 below is equipped with waste powder storehouse 1203, waste powder storehouse 1203 is through retrieving conveyer belt 1204 and phosphorus stone powder scale 301 intercommunication.
The utility model adopts the production line to carry out dry static pressure molding on phosphogypsum, thereby greatly shortening the production period of the building block, reducing the production cost, and having high yield and uniform quality.
In this embodiment, the phosphorite powder tank, the stirrer, the distributing vehicle, the bidirectional static press, the brick receiving machine, the finished product conveying belt, the stacker crane and the like can be purchased in the market.
While the utility model has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.
Claims (5)
1. A full-automatic phosphogypsum hollow block production line is characterized in that: comprises a phosphorite powder tank, a stirrer, a material distributing vehicle, a bidirectional static press, a brick receiving machine, a finished product conveying belt and a stacker crane,
the phosphorite powder tank is provided with a first discharge port, the stirrer is provided with a first feed port, the first discharge port is connected with the first feed port through a screw conveyer,
the stirrer is provided with a liquid inlet, the liquid inlet is provided with spraying equipment, the spraying equipment is connected with a liquid storage tank through a high-pressure pump and a pipeline,
the mixer is provided with a second discharge port, the material distributing vehicle is provided with a storage bin, a vibrating screen is arranged below the second discharge port, a feeder is arranged below the vibrating screen, the output end of the feeder is connected with the storage bin of the material distributing vehicle,
the material distribution vehicle is arranged on one side of the bidirectional static press, the brick receiving machine is arranged on the other side of the bidirectional static press, and the brick receiving machine is connected with the stacker crane through a finished product conveying belt.
2. The full-automatic phosphogypsum hollow block production line according to claim 1, which is characterized in that: the feeder is provided with a first moisturizing cover.
3. The full-automatic phosphogypsum hollow block production line according to claim 1, which is characterized in that: and a second moisture-preserving cover is arranged on the finished product conveying belt.
4. The full-automatic phosphogypsum hollow block production line according to claim 1, which is characterized in that: the vibrating screen comprises a box body and a screen mesh obliquely arranged in the box body, wherein a vibration exciter is arranged on the screen mesh, and a waste outlet is formed in the lowest end of the screen mesh.
5. The full-automatic phosphogypsum hollow block production line according to claim 4, which is characterized in that: the waste material outlet is provided with a waste material recovery device, the waste material recovery device comprises a waste material crusher and a waste material conveying belt used for connecting the waste material outlet and the waste material crusher, the waste material crusher is provided with a waste material powder outlet, a waste material powder bin is arranged below the waste material powder outlet, and the waste material powder bin is communicated with a phosphate rock powder scale through the recovery conveying belt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320446297.9U CN219634114U (en) | 2023-03-10 | 2023-03-10 | Full-automatic production line for phosphogypsum hollow building blocks |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320446297.9U CN219634114U (en) | 2023-03-10 | 2023-03-10 | Full-automatic production line for phosphogypsum hollow building blocks |
Publications (1)
Publication Number | Publication Date |
---|---|
CN219634114U true CN219634114U (en) | 2023-09-05 |
Family
ID=87812713
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202320446297.9U Active CN219634114U (en) | 2023-03-10 | 2023-03-10 | Full-automatic production line for phosphogypsum hollow building blocks |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN219634114U (en) |
-
2023
- 2023-03-10 CN CN202320446297.9U patent/CN219634114U/en active Active
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GR01 | Patent grant |