CN219567833U - Deep groove turning and throwing machine for aerobic composting - Google Patents

Deep groove turning and throwing machine for aerobic composting Download PDF

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Publication number
CN219567833U
CN219567833U CN202321488062.2U CN202321488062U CN219567833U CN 219567833 U CN219567833 U CN 219567833U CN 202321488062 U CN202321488062 U CN 202321488062U CN 219567833 U CN219567833 U CN 219567833U
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CN
China
Prior art keywords
material taking
turning
moving device
conveying device
hydraulic cylinder
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CN202321488062.2U
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Chinese (zh)
Inventor
李辉
边远
赵明杰
吴德胜
丁旻
赵景华
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Chinese Academy of Agricultural Mechanization Sciences Group Co Ltd
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Chinese Academy of Agricultural Mechanization Sciences Group Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Abstract

The utility model discloses a deep groove turning machine for aerobic composting, which is arranged on a fermentation tank and comprises a moving device and a turning conveying device, wherein the moving device is erected on the fermentation tank, the turning conveying device is connected with the moving device, the moving device drives the turning conveying device to move along the length direction or the width direction of the fermentation tank, a material taking device is further arranged on the moving device and is used for driving the turning conveying device and the material taking device to synchronously move, a material taking roller is arranged at the lower part of the material taking device, a driving motor I for driving the material taking roller to rotate is arranged at the upper part of the material taking roller, a plurality of vertical cutting cutter teeth are distributed on the material taking roller, and the material taking roller is arranged at the feeding end of the turning conveying device and is used for taking materials from a raw material pile body and then falls on the turning conveying device. According to the utility model, the cutting cutter teeth are arranged on the material taking roller and are distributed in a spiral manner, so that the material taking roller has a certain directional collecting and conveying function while cutting materials, and the cut materials are ensured to be uniformly distributed on the turning and throwing conveying device.

Description

Deep groove turning and throwing machine for aerobic composting
Technical Field
The utility model relates to the technical field of agricultural waste fermentation, in particular to a deep groove turning and throwing machine for aerobic composting.
Background
With the development of social economy, the production amount of agricultural wastes is larger and larger, and the living environment of people is more and more affected. Practice proves that the fertilizer treatment of agricultural wastes is one of utilization modes, has the advantages of safety, high efficiency and environmental protection, and is widely popularized. The deep groove type turning machine has high automation degree, large treatment capacity and small occupied area, and is the pile turning equipment with the widest use for agricultural solid waste fertilizer production. Most of turning equipment on the existing turning equipment is suitable for the depth of a pile body within 2.5 meters, the processing capacity is limited, and the increasingly-increased agricultural solid waste is more urgent in equipment requirement for larger processing capacity.
Disclosure of Invention
In order to solve the problems of the processing capacity and the processing efficiency of the existing turning equipment, the utility model provides a deep groove turning machine for aerobic composting, which realizes larger composting.
The technical scheme adopted is as follows:
the deep groove turning machine for aerobic composting is arranged on a fermentation tank and comprises a moving device arranged on the fermentation tank and a turning conveying device connected with the moving device, wherein the moving device drives the turning conveying device to move along the length direction or the width direction of the fermentation tank.
Further, the cutting cutter teeth arranged on the material taking roller comprise cutter holders and sickle-shaped blades, the cutter holders are spirally arranged on the material taking roller, the lower parts of the sickle-shaped blades are fixedly connected with the cutter holders through fastening connectors, and the upper parts of the sickle-shaped blades extend out of the end parts of the cutter holders.
Further, the material taking roller is connected with the moving device through a roller suspension arm, and the driving motor I drives the material taking roller to rotate through an annular chain.
Further preferably, the upper portion of the roller suspension arm is provided with a cam link mechanism, which comprises a first link, a second link, a cam and a hydraulic cylinder I, the cam is hinged on a supporting beam of the moving device in a rotating mode, one end of the first link and one end of the hydraulic cylinder I are respectively hinged with the supporting beam, the other end of the first link, the other end of the hydraulic cylinder I and one end of the second link are hinged, the other end of the second link is hinged with a protruding end of the cam, and when the hydraulic cylinder I is controlled to drive, the material taking roller generates lifting motion.
Further, the turning and throwing conveying device comprises a frame, a driving motor II and a turning and throwing assembly, wherein the driving motor II and the turning and throwing assembly are arranged on the frame, the upper part of the frame is fixedly connected with the moving device, the turning and throwing assembly comprises a transmission chain and a plurality of transverse scraping plates, and two ends of the transverse scraping plates are connected with the transmission chain to form an annular turning and throwing belt; the transverse scraping plates are provided with a plurality of crushing cutters at intervals, the crushing cutters are arranged on two adjacent transverse scraping plates in an staggered manner, and the driving motor II is used for driving the annular turning and throwing belt to convey.
Further preferably, the upper part of the frame is hinged with a supporting beam of the moving device, the turning and throwing conveying device is further provided with a hydraulic cylinder II, one end of the hydraulic cylinder II is hinged with the supporting beam of the moving device, the other end of the hydraulic cylinder II is hinged with the frame, and the frame rotates by taking a hinge point as a center when the hydraulic cylinder II is controlled to drive.
The technical scheme of the utility model has the following advantages:
A. according to the utility model, the plurality of cutting cutter teeth are distributed on the material taking roller, the material taking roller at the lower part of the material taking device firstly cuts and loosens and grabs the material pile material, and the material taking roller has a certain directional collecting and conveying function while cutting the material, so that the cut material is ensured to be uniformly distributed on the turning and throwing conveying device, and meanwhile, the cut material pile is more beneficial to improving the working efficiency of the rear turning and throwing conveying device.
B. According to the utility model, the crushing cutters are arranged on the turning and throwing conveying device, the crushing cutters are arranged in a staggered manner, the materials are loosened by the crushing cutters, and the rotation resistance of working parts when the working parts are in large-area contact with the materials is effectively reduced by the staggered arrangement, so that the grabbing and throwing efficiency of the turning and throwing device is greatly improved, and the energy consumption of work is reduced.
C. According to the utility model, the material taking device and the turning and throwing conveying device are both arranged on the moving device, the relative position relationship of the material taking device and the turning and throwing conveying device during working is completed by controlling the action of the hydraulic cylinder I and the hydraulic cylinder II through the limit switch, and the material taking device and the turning and throwing conveying device can independently work and can also jointly work, so that the material taking device and the turning and throwing conveying device are suitable for different material pile working conditions.
Drawings
In order to more clearly illustrate the embodiments of the present utility model, the drawings that are required for the embodiments will be briefly described, and it will be apparent that the drawings in the following description are some embodiments of the present utility model and that other drawings may be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram showing the use state of the whole structure of a deep groove turning machine provided by the utility model;
fig. 2 is a schematic structural diagram of a material taking device of the deep groove turning machine provided by the utility model;
FIG. 3 is an enlarged view of the cam linkage of FIG. 2;
FIG. 4 is a schematic diagram of the turning conveying device in FIG. 1;
fig. 5 is a schematic view of the attachment structure of the scraper blade and the crushing blade in fig. 4.
The identification symbols provided in the figures are described below:
1-movement device
11-support beam
2-turning and throwing conveying device
21-rack
22-drive motor II
23-turning-over and throwing assembly
231-drive chain, 232-transverse scraper, 233-crushing knife
24-hydraulic cylinder II
3-extracting device
31-Material taking roller
32-a drive motor I, which is connected to the motor,
33-cutter tooth
331-knife holder, 332-sickle blade
34-roller boom
35-endless chain
36-cam linkage
361-first link, 362-second link, 363-cam, 364-cylinder I
Detailed Description
The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1, the utility model provides a deep groove turner for aerobic composting, which specifically comprises a moving device 1 and a turner conveying device 2, wherein the moving device 1 is arranged on a fermentation groove (not shown in the figure), the turner conveying device 2 is connected with the moving device 1, the moving device 1 drives the turner conveying device 2 to move along the length direction or the width direction of the fermentation groove, a material taking device 3 is further arranged on the moving device 1, the moving device 1 is used for driving the turner conveying device 2 and the material taking device 3 to synchronously move, a material taking roller 31 is arranged at the lower part of the material taking device 3, a driving motor I32 for driving the material taking roller 31 to rotate is arranged at the upper part of the material taking roller, a plurality of vertical cutting cutter teeth 33 are distributed on the material taking roller 31, the material taking roller 31 is arranged at the feeding end of the turner conveying device 2 and used for taking materials from a raw material pile, and then falling on the turner conveying device 2 and continuously conveying the materials to the rear.
As shown in fig. 3, the cutting teeth 33 disposed on the material taking drum 31 include a cutter holder 331 and a sickle-shaped blade 332, the cutter holder 331 is spirally disposed on the material taking drum 31, the lower portion of the sickle-shaped blade 332 is fixedly connected with the cutter holder 331 through a fastening connection member, and the upper portion of the sickle-shaped blade extends out of the end portion of the cutter holder 331, so that the cutting teeth 33 have the material taking and crushing functions.
During combined operation, the material taking roller 31 of the material taking device 3 rotates, the sickle-shaped blade 332 contacts the material pile firstly, the material taking device has the functions of grabbing, taking and crushing, the driving motor I32 drives the material taking roller 31 to rotate through chain transmission, the material is separated from the pile body and then falls on the turning and throwing conveying device 2, the material is conveyed to the rear of the turning and throwing conveying device under the action of the transverse scraping plate 232 and the crushing knife 233 of the turning and throwing conveying device 2, and the moving device 1 drives the material taking device 3 and the turning and throwing conveying device 2 to move while grabbing the material pile and turning and throwing the material backwards.
The material taking roller 31 provided by the utility model is connected with the mobile device 1 through a roller suspension arm 34, wherein the roller suspension arm 34 is a framework of the material taking device 3, and the whole material taking device 3 is fixed on the mobile device 1 through the framework for material taking operation.
The driving motor I32 drives the material taking roller 31 to rotate through an annular chain 35, and the grabbing of a material pile and the crushing of raw materials are realized quickly under the cutting action of the sickle-shaped blades 332 arranged on the material taking roller 31, so that the turning and throwing conveying device 2 is facilitated to realize deeper turning and throwing, and the turning and throwing quantity and efficiency are improved.
In order to better adjust the height of the material taking device 3 and adapt to various different types of material pile working conditions, the utility model also provides a cam link mechanism 36 at the upper part of the roller suspension arm 34, as shown in fig. 3, the cam link mechanism 36 comprises a first link 361, a second link 362, a cam 363 and a hydraulic cylinder I364, the cam 363 is hinged on the supporting beam 11 of the moving device 1 in a rotating manner, one end of the first link 361 and one end of the hydraulic cylinder I364 are respectively hinged with the supporting beam 11, the other end of the first link 361, the other end of the hydraulic cylinder I364 and one end of the second link 362 are hinged, and the other end of the second link 362 is hinged with the protruding end of the cam 363, so that when the hydraulic cylinder I364 is controlled to drive, the material taking roller 31 generates lifting action.
Of course, as shown in fig. 1, 4 and 5, the structure of the specific turning and throwing conveying device 2 comprises a frame 21, a driving motor II22 and a turning and throwing assembly 23, wherein the driving motor II22 and the turning and throwing assembly 23 are arranged on the frame 21, the upper part of the frame 21 is fixedly connected with the moving device 1, the turning and throwing assembly 23 comprises a transmission chain 231 and a plurality of transverse scraping plates 232, and two ends of the transverse scraping plates 232 are connected with the transmission chain 231 to form an annular turning and throwing belt; the transverse scraping plates 232 are provided with a plurality of crushing cutters 233 at intervals, the crushing cutters 233 are staggered on two adjacent transverse scraping plates 232, and the driving motor II22 is used for driving the annular turning belt to convey.
The utility model also provides a structure capable of adjusting the operation angle of the turning and throwing conveying device 2, wherein the upper part of the frame 21 is hinged with the supporting beam 11 of the moving device 1, the turning and throwing conveying device 2 is also provided with a hydraulic cylinder II24, one end of the hydraulic cylinder II24 is hinged with the supporting beam 11 of the moving device 1, the other end of the hydraulic cylinder II is hinged with the frame 21, and the frame 21 rotates by taking a hinge point as a center when the hydraulic cylinder II24 is controlled to drive.
As shown in fig. 2 and 3, when the material taking device 3 and the turning and throwing conveying device 2 cooperate to operate, the material taking device 3 can adjust the relative position with the turning and throwing conveying device 2 while completing the lifting and descending actions through the cam link mechanism 36, meanwhile, the turning and throwing conveying device 2 also completes the lifting through the pushing of the hydraulic cylinder II24, and the cooperation of the adjustment and the relative position between the material taking devices 3 ensures that the material taking device 3 falls on the turning and throwing conveying device 2 after material taking and collecting, and finally the turning and throwing conveying device 2 completes the material shifting; in another case, when the material taking device 3 and the turning and throwing conveying device 2 independently operate, the hydraulic cylinder I364 or the hydraulic cylinder II24 respectively independently operate, and the device which does not operate is lifted to be not contacted with the raw material any more, so that the material taking device 3 and the turning and throwing conveying device 2 can independently operate.
The utility model is applicable to the prior art where nothing is mentioned.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While obvious variations or modifications are contemplated as falling within the scope of the present utility model.

Claims (6)

1. The deep groove turner for aerobic composting is arranged on a fermentation tank and comprises a moving device (1) arranged on the fermentation tank and a turner conveying device (2) connected with the moving device (1), wherein the moving device (1) drives the turner conveying device (2) to move along the length direction or the width direction of the fermentation tank, and the deep groove turner is characterized in that a material taking device (3) is further arranged on the moving device (1), the moving device (1) is used for driving the turner conveying device (2) and the material taking device (3) to synchronously move, a material taking roller (31) is arranged at the lower part of the material taking device (3), a driving motor I (32) used for driving the material taking roller (31) to rotate is arranged at the upper part of the material taking roller, a plurality of vertical cutting cutter teeth (33) are distributed on the material taking roller (31) and are arranged at the feeding end of the turner conveying device (2) and used for taking materials from a material pile body and then fall on the material taking device (2).
2. Deep groove turning machine for aerobic composting according to claim 1, characterized in that the cutting teeth (33) arranged on the material taking drum (31) comprise a knife holder (331) and a sickle-shaped blade (332), the knife holder (331) is arranged on the material taking drum (31) in a spiral shape, the lower part of the sickle-shaped blade (332) and the knife holder (331) form a fixed connection through a fastening connection piece, and the upper part of the sickle-shaped blade extends out of the end part of the knife holder (331).
3. Deep groove turning machine for aerobic composting according to claim 2, characterized in that the material taking drum (31) is connected to the moving device (1) by a drum boom (34), and the driving motor I (32) drives the material taking drum (31) to rotate by an endless chain (35).
4. A deep groove turning machine for aerobic composting according to claim 3, wherein the upper part of the roller boom (34) is provided with a cam link mechanism (36) comprising a first link (361), a second link (362), a cam (363) and a hydraulic cylinder I (364), the cam (363) is rotatably hinged on the supporting beam (11) of the moving device (1), one end of the first link (361) and one end of the hydraulic cylinder I (364) are respectively hinged with the supporting beam (11), the other end of the first link (361), the other end of the hydraulic cylinder I (364) and one end of the second link (362) are hinged, and the other end of the second link (362) is hinged with the protruding end of the cam (363), so that the material taking roller (31) generates lifting action when the hydraulic cylinder I (364) is controlled to drive.
5. The deep groove turning machine for aerobic composting according to any of claims 1-4, wherein the turning conveying device (2) comprises a frame (21), a driving motor II (22) and a turning assembly (23), the driving motor II (22) and the turning assembly (23) are arranged on the frame (21), the upper part of the frame (21) is fixedly connected with the moving device (1), the turning assembly (23) comprises a transmission chain (231) and a plurality of transverse scrapers (232), and two ends of the transverse scrapers (232) are connected with the transmission chain (231) to form an annular turning belt; the horizontal scraping plates (232) are provided with a plurality of crushing cutters (233) at intervals, the crushing cutters (233) are arranged on two adjacent horizontal scraping plates (232) in an staggered mode, and the driving motor II (22) is used for driving the annular turning and throwing belt to convey.
6. The deep groove turning machine for aerobic composting according to claim 5, wherein the upper part of the frame (21) is hinged with the supporting beam (11) of the moving device (1), the turning conveying device (2) is further provided with a hydraulic cylinder II (24), one end of the hydraulic cylinder II (24) is hinged with the supporting beam (11) of the moving device (1), the other end of the hydraulic cylinder II is hinged with the frame (21), and the frame (21) rotates around a hinge point when the hydraulic cylinder II (24) is controlled to drive.
CN202321488062.2U 2023-06-12 2023-06-12 Deep groove turning and throwing machine for aerobic composting Active CN219567833U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321488062.2U CN219567833U (en) 2023-06-12 2023-06-12 Deep groove turning and throwing machine for aerobic composting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321488062.2U CN219567833U (en) 2023-06-12 2023-06-12 Deep groove turning and throwing machine for aerobic composting

Publications (1)

Publication Number Publication Date
CN219567833U true CN219567833U (en) 2023-08-22

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Application Number Title Priority Date Filing Date
CN202321488062.2U Active CN219567833U (en) 2023-06-12 2023-06-12 Deep groove turning and throwing machine for aerobic composting

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CN (1) CN219567833U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT526172A3 (en) * 2022-05-31 2024-02-15 JT RecTec GmbH Transfer roller for a mobile transferer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT526172A3 (en) * 2022-05-31 2024-02-15 JT RecTec GmbH Transfer roller for a mobile transferer

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