CN219442520U - Matrix sorting system - Google Patents
Matrix sorting system Download PDFInfo
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- CN219442520U CN219442520U CN202320353964.9U CN202320353964U CN219442520U CN 219442520 U CN219442520 U CN 219442520U CN 202320353964 U CN202320353964 U CN 202320353964U CN 219442520 U CN219442520 U CN 219442520U
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Abstract
The utility model discloses a matrix sorting system, which comprises a plurality of parallel sorting lines, wherein the sorting lines are divided into a first sorting area and a second sorting area, the tail ends of all the sorting lines of the first sorting area are connected to the side part of a first reflow conveyor line, the output end of the first reflow conveyor line is connected with one outermost sorting line in the first sorting area or connected with a first artificial processing line outside the first sorting area, the tail ends of all the sorting lines of the second sorting area are connected to the side part of a second reflow conveyor line, and the output end of the second reflow conveyor line is connected with one outermost sorting line in the second sorting area or connected with a second artificial processing line outside the second sorting area. According to the utility model, the sorting line is divided into two areas, and the sorting line of each area is connected with one reflux line, so that a reflux channel is increased, the reflux packages are effectively refluxed to different sorting lines, and the improvement of the processing capacity and the processing efficiency of the reflux packages is facilitated.
Description
Technical Field
The utility model relates to the field of logistics sorting equipment, in particular to a matrix sorting system.
Background
The matrix sorting system is a system for sorting goods through a plurality of parallel sorting lines, wherein the sorting lines can be a balance sorting line disclosed in application publication number CN115532618A or a swing arm sorting line disclosed in an authorized publication number CN 212384096U.
In the sorting process of each sorting line, there is often a failure to timely or effectively process the goods conveyed to the tail end of the sorting line, and in order to reduce manual intervention, the tail end of the sorting line needs to be connected with a reflow conveyor line, so that the goods conveyed to the tail end are reflowed to the sorting line again by the reflow conveyor line for sorting. In the existing matrix sorting system, the tail ends of all sorting lines are connected to a reflow conveying line, and the output end of the reflow conveying line is connected to the side part of the outermost sorting line and is close to the input end of the sorting line.
Along with the increasing of letter sorting volume, in order to improve matrix letter sorting system's letter sorting ability, need increase many letter sorting lines, at this moment, the parcel quantity of backward flow also can show the increase, causes very easily that the letter sorting volume of the letter sorting line that links up with the backward flow transfer chain is too big, causes article multiple reflux condition, is unfavorable for the improvement efficiency of letter sorting efficiency.
Disclosure of Invention
The present utility model is directed to solving the above-mentioned problems of the prior art by providing a matrix sorting system.
The aim of the utility model is achieved by the following technical scheme:
matrix letter sorting system, including many parallel letter sorting lines, many the letter sorting line is divided into first letter sorting district and second letter sorting district, and the end of all letter sorting lines in first letter sorting district links up the lateral part at first backward flow transfer chain, first backward flow transfer chain is used for backward flow to with it links up one of the letter sorting lines in first letter sorting district or the first manual handling line outside first letter sorting district of outside, the end of all letter sorting lines in second letter sorting district links up the lateral part at the second backward flow transfer chain, the second backward flow transfer chain is used for with the back flow of goods to with it links up one of the letter sorting lines in second letter sorting district or the second manual handling line outside the second letter sorting district carries out the letter sorting again.
Preferably, the sorting line, the first reflow conveying line and the second reflow conveying line are all arranged on an overhead platform, a plurality of parallel lower conveying lines are arranged below the overhead platform, the extending direction of the lower conveying lines is perpendicular to the extending direction of the sorting line, and the side parts of each sorting point position of each sorting line are connected with a lower conveying line through sorting sliding grooves.
Preferably, the overhead platform comprises a group of first platforms corresponding to the sorting lines one by one and a group of second platforms corresponding to the first reflow conveying lines and the second reflow conveying lines, and the first platforms and the second platforms are connected into a whole, and the bottoms of the first platforms and the second platforms are provided with supporting legs.
Preferably, the sorting chute on each side of the sorting line is divided into a plurality of groups, each group comprises two adjacent sorting chutes and two lower conveying lines connected by the two sorting chutes of each group are distributed up and down and are opposite to each other.
Preferably, the conveying surface both sides of lower floor's transfer chain all are provided with and enclose the fender.
Preferably, the first reflow conveyor line and the second reflow conveyor line each comprise a first conveying section, a first turning machine, a second conveying section and a second turning machine which are sequentially connected, the extending direction of the first conveying section is perpendicular to the extending direction of the sorting line, and the extending direction of the second conveying section is perpendicular to the extending direction of the first conveying section.
Preferably, the first manual processing line and the second manual processing line respectively comprise a belt conveyor, the extending direction of the belt conveyor is parallel to the extending direction of the sorting line, an operation platform is arranged at a preset position of the side part of the belt conveyor, discharging sliding grooves connected with the belt conveyor are respectively arranged on two sides of the operation platform, and the lower end of each discharging sliding groove is connected with one lower conveying line.
Preferably, baffles are arranged on two sides of the belt conveyor, gaps are arranged on the baffles in areas corresponding to the artificial platforms and the blanking sliding grooves on two sides of the artificial platforms, and a door for enabling the gaps to be opened and closed is arranged at the baffles.
Preferably, the door is a side-by-side door.
Preferably, the door is a folding door.
The technical scheme of the utility model has the advantages that:
according to the utility model, the sorting line is divided into two areas, and the sorting line of each area is connected with one reflux line, so that a reflux channel is increased, the reflux packages are effectively refluxed to different sorting lines, and the improvement of the processing capacity and the processing efficiency of the reflux packages is facilitated.
The utility model adopts the sorting line to be arranged on the overhead platform, and the lower layer conveying line is arranged below the overhead platform to realize multi-channel sorting, so that the horizontal space required by the system can be effectively reduced, and simultaneously, the two lower layer conveying lines connected by a group of two sorting sliding grooves adopt a structure distributed on the upper layer and the lower layer, so that the horizontal space occupied by the lower layer conveying lines can be further reduced, and the number of sorting routes can be multiplied under the condition that the area is effective.
The overhead platform structure can create favorable conditions for arrangement of the sorting chute and the lower conveying line, and can provide stable support for the reflow conveying line under the condition that the lower conveying line is at most.
The utility model enables the reflow conveyor line to be connected with the manual processing line, can effectively meet the use requirements of different scenes, and avoids the interference of normal sorting of other sorting lines.
According to the utility model, the side baffles are arranged on the two sides of the reflow conveying line, the lower conveying line and the belt conveyor, so that falling in the cargo conveying process can be prevented, and the safety and the sorting stability are improved.
Drawings
FIG. 1 is a top view of a matrix sorting system of the present utility model;
FIG. 2 is a partial side view of the matrix-sorting system of the present utility model (only the sorting chute on one side of the balance-sorting machine is shown in the figure);
FIG. 3 is a partial top view of the manual processing line of the present utility model (with the doors on the upper and lower sides in a fully folded open position);
fig. 4 is a partial top view of the manual processing line of the present utility model with the upper door in a folded open position and the lower door in a closed position.
Detailed Description
The objects, advantages and features of the present utility model are illustrated and explained by the following non-limiting description of preferred embodiments. These embodiments are only typical examples of the technical scheme of the utility model, and all technical schemes formed by adopting equivalent substitution or equivalent transformation fall within the scope of the utility model.
In the description of the embodiments, it should be noted that the positional or positional relationship indicated by the terms such as "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in the specific orientation, and thus are not to be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The matrix sorting system according to the present utility model will be described below with reference to the accompanying drawings, as shown in fig. 1, comprising a plurality of parallel sorting lines 100, which sorting lines 100 may be known as balance sorting lines or swing arm sorting lines, wherein a balance sorting line comprises a plurality of belt conveyors 110 and balance sorters 120 arranged alternately, the goods being transported in the direction of extension of the sorting lines 100, the balance sorters 120 being activated to sort the goods when passing the corresponding balance sorters 120. The swing arm sorting line is characterized in that a swing arm sorting machine is arranged on the side part of the belt conveyor 110, and goods on the belt conveyor are moved to the outer side of the belt conveyor through swing of the swing arm to realize sorting. Each sorting line 100 further comprises a code scanning device for acquiring information of sorting chute corresponding to the goods, and preferably, the code scanning device may adopt a known DWS device 130 (weighing, volumetric and code scanning integrated machine) with six-sided scanning structure. Further, a telescopic machine 140 is arranged upstream of the DWS device 130, so that the telescopic machine 140 can be directly extended into the carriage of the truck to realize unloading.
As shown in fig. 1, the sorting lines 100 are divided into a first sorting area and a second sorting area, the sorting lines on the left side are first partitions, the sorting lines on the right side are second partitions, the tail ends of all sorting lines 100 of the first sorting area are connected to the side part of the first reflow conveyor line 700, the output end of the first reflow conveyor line 700 is connected to one of the outermost sorting lines 100 of the first sorting area or to the first artificial processing line 900 outside the first sorting area, the tail ends of all sorting lines 100 of the second sorting area are connected to the side part of the second reflow conveyor line 200, and the output end of the second reflow conveyor line 200 is connected to one of the outermost sorting lines 100 of the second sorting area or to the second artificial processing line 400 outside the second sorting area.
As shown in fig. 2, in order to fully improve the utilization rate of the vertical space and reduce the horizontal space occupied by the whole sorting system, the sorting line 100, the first reflow conveyor line 700 and the second reflow conveyor line 200 are all arranged on the overhead platform 600, the overhead platform 600 comprises a group of first platforms 610 corresponding to each sorting line 100 and second platforms 620 corresponding to the first reflow conveyor line 700 and the second reflow conveyor line 200, each of the first platforms 610 and the second platforms comprises a frame, a bedplate can be arranged on the frame, the first platforms 610 and the second platforms 620 are connected into a whole, the bottom of the frame of each of the first platforms 610 and the second platforms 620 is provided with a supporting leg 630, and the structure of the overhead platform 600 provides sufficient space for the layout of the sorting chute 300 and the lower layer conveyor line 800.
As shown in fig. 1 and fig. 2, a plurality of parallel lower layer conveying lines 800 are disposed below the overhead platform 600, the extending direction of the lower layer conveying lines 800 is perpendicular to the extending direction of the sorting lines 100, the side portion of each sorting point of each sorting line 100 is connected with the lower layer conveying line 800 through a sorting chute 300, the sorting point is the position of the balance wheel sorting machine 120 or the swing arm sorting machine, for the swing arm sorting machine, only the sorting chute 300 is disposed on one side of the sorting line 100, for the balance wheel sorting machine 120, the sorting chute 300 may be disposed on one side of the balance wheel sorting machine 120, and also the sorting chute 300 may be disposed on both sides of the balance wheel sorting machine, preferably, the sorting chute 300 is disposed on both sides of the sorting machine.
As shown in fig. 2, in order to increase the number of lower conveyor lines 800 as much as possible, it is preferable that the sorting chute 300 on each side of the sorting line 100 is divided into a plurality of groups, each group includes two adjacent sorting chutes 300, and the two lower conveyor lines 800 connected by the two sorting chutes 300 of each group are vertically distributed and are disposed opposite to each other. For example, each side of each sorting line 100 is provided with 8 sorting chutes 300,8 sorting chutes 300, which are numbered 1-8 from upstream to downstream of the sorting line 100, the 1 # sorting chute 300 and the 2 # sorting chute 300 are in a group, the 3 # sorting chute 300 and the 4 # sorting chute 300 are in a group, the 5 # sorting chute 300 and the 6 # sorting chute 300 are in a group, the 7 # sorting chute 300 and the 8 # sorting chute 300 are in a group, two lower conveying lines 800 connected by the 1 # sorting chute 300 and the 2 # sorting chute 300 are arranged at high and low positions and are opposite in position, two lower conveying lines 800 connected by the 3 # sorting chute 300 and the 4 # sorting chute 300 are arranged at high and low positions and are opposite in position, two lower conveying lines 800 connected by the 5 # sorting chute 300 and the 6 # sorting chute 300 are arranged at high and low positions and are opposite in position, and two sorting chutes 300 connected by the 7 # 8 # sorting chute 300 are arranged on the same bracket 500.
In addition, the both sides of every letter sorting line all set up the letter sorting spout, and the spout between two adjacent letter sorting lines can make into integrated structure.
As shown in fig. 2, in order to avoid the condition that goods get into lower floor's transfer chain 800 by letter sorting spout 300 and appear dropping in-process on lower floor's transfer chain 800, the transport face both sides of lower floor's transfer chain 800 all are provided with enclose fender 810, keep away from enclose fender 810 of letter sorting line one side includes swash plate and riser, the swash plate by the frame of lower floor's transfer chain 800 is to the outside slope up, the riser with the transport face of lower floor's transfer chain 800 is perpendicular. The enclosure on one side of the sorting line comprises an inclined plate connected with the sorting line and a vertical plate connected with the inclined plate and arranged on the side part of the frame of the lower conveying line 800.
As shown in fig. 1 and fig. 2, the first reflow conveyor line 700 and the second reflow conveyor line 200 have the same structure, and each of them includes a first conveying section 001, a first turn-over machine 002, a second conveying section 003 and a second turn-over machine 004 that are sequentially connected, the extending direction of the first conveying section 001 is perpendicular to the extending direction of the sorting line 100, the extending direction of the second conveying section 003 is perpendicular to the extending direction of the first conveying section 001, and side stops 005 are further provided on two sides of the conveying surfaces of the first reflow conveyor line 700 and the second reflow conveyor line 200.
In order to avoid that the returned goods affect the normal sorting of the outermost sorting lines of the first sorting area and the second sorting area, it is preferable that the output end of the second turn-around machine 004 of the first return flow line 700 is connected to the side of the first manual processing line 900 and near the input end upstream thereof, and the output end of the second turn-around machine 004 of the second return flow line 200 is connected to the side of the second manual processing line 400 and near the input end upstream thereof, as shown in fig. 1.
As shown in fig. 3, the first manual processing line 900 and the second manual processing line 400 have the same structure, and each of them includes a belt conveyor 01 disposed on an overhead platform, an extending direction of the belt conveyor 01 is parallel to an extending direction of the sorting line 100, a predetermined position of a side portion of the belt conveyor 01 is provided with an operation platform 02, the operation platform 02 may be a region of the overhead platform or may be a supporting structure disposed on the overhead platform, two sides of the operation platform 02 are respectively provided with a blanking chute 03 engaged with the belt conveyor 01, the sorting chute 300 corresponding to a sorting point of the sorting line beside each operation platform 02 is located in a conveying direction of the lower conveying line 800, a lower end of each blanking chute 03 is engaged with one lower conveying line 800, and two lower conveying lines 800 engaged with the blanking chute on two sides of each same operation platform are distributed up and down and are located opposite to each other.
As shown in fig. 3 and fig. 4, in order to prevent cargoes from falling from the belt conveyor 01, two sides of the belt conveyor 01 are provided with baffle plates 04, a gap 041 is provided on a region of the baffle plates 04 corresponding to each artificial platform and the discharging sliding grooves 03 on two sides of the artificial platform, and a door 05 for making the gap 041 on-off is provided at the baffle plates 04. When someone sorts at a certain manual platform, the door 05 can be conveniently opened for sorting, and when no person sorts at a certain manual platform, the door 05 is closed.
As shown in fig. 3 and 4, in order to reduce the space occupied by the door 05 when opening as much as possible, the door 05 corresponding to each notch 041 is provided as a side-by-side door, and more preferably, each door leaf 054 of the side-by-side door is a folding door leaf, that is, the folding door leaf at least comprises a first door plate 051 and a second door plate 052, the inner sides of the folding door leaf are hinged, the outer side of one of the folding door leaf is hinged at the baffle 04, and the other folding door leaf is detachably connected with the baffle 04 or the rack of the belt conveyor 01. Specifically, the first door plant 051 articulates baffle 04 department, the second door plant 052 pass through the bolt with the frame locking of belt feeder 01, namely second door plant 052's lateral surface department is provided with the connecting piece, is provided with jack 053 on the connecting piece, be provided with on the frame 011 of belt feeder with the bolt hole 012 that the jack corresponds. When the second door plate is required to be locked with the frame, the jack corresponds to the bolt hole, and then the bolt is inserted into the jack and the bolt hole; when the door 05 needs to be opened, the first door plate 051 and the second door plate 052 can be folded and unfolded by pulling up the bolts.
Of course, in other embodiments, the corresponding door 05 at each notch 041 may be a single door, which is a folding door.
The utility model has various embodiments, and all technical schemes formed by equivalent transformation or equivalent transformation fall within the protection scope of the utility model.
Claims (10)
1. Matrix letter sorting system, including many parallel letter sorting lines, its characterized in that: the multiple sorting lines divide into first sorting area and second sorting area, and the end of all sorting lines in first sorting area links up in the lateral part of first backward flow transfer chain, first backward flow transfer chain is used for backward flow to with it links up one of the sorting lines in first sorting area or the first artifical processing line outside first sorting area of outside carries out the reclassification, the end of all sorting lines in second sorting area links up in the lateral part of second backward flow transfer chain, the second backward flow transfer chain is used for with goods backward flow to with it links up one of the sorting lines in second sorting area or the second artifical processing line outside the second sorting area carries out the reclassification.
2. The matrix sorting system of claim 1, wherein: the sorting line, the first backflow conveying line and the second backflow conveying line are all arranged on an overhead platform, a plurality of parallel lower conveying lines are arranged below the overhead platform, the extending direction of the lower conveying lines is perpendicular to the extending direction of the sorting line, and each side part of each sorting point position of the sorting line is connected with a lower conveying line through a sorting chute.
3. The matrix sorting system of claim 2, wherein: the overhead platform comprises a group of first platforms corresponding to the sorting lines one by one and second platforms corresponding to the first reflow conveying lines and the second reflow conveying lines, and the first platforms and the second platforms are connected into a whole, and support legs are arranged at the bottoms of the first platforms and the second platforms.
4. The matrix sorting system of claim 2, wherein: the sorting chute on each side of the sorting line is divided into a plurality of groups, each group comprises two adjacent sorting chutes and two lower conveying lines connected by the two sorting chutes of each group are distributed up and down and are opposite to each other.
5. The matrix sorting system of claim 2, wherein: and the two sides of the conveying surface of the lower conveying line are provided with surrounding baffles.
6. The matrix sorting system of claim 2, wherein: the first reflow conveyor line and the second reflow conveyor line comprise a first conveying section, a first turning machine, a second conveying section and a second turning machine which are sequentially connected, the extending direction of the first conveying section is perpendicular to the extending direction of the sorting line, and the extending direction of the second conveying section is perpendicular to the extending direction of the first conveying section.
7. The matrix sorting system of claim 2, wherein: the first manual processing line and the second manual processing line respectively comprise a belt conveyor, the extending direction of the belt conveyor is parallel to the extending direction of the sorting line, an operation platform is arranged at a preset position of the side part of the belt conveyor, discharging sliding grooves connected with the belt conveyor are respectively arranged on two sides of the operation platform, and the lower end of each discharging sliding groove is connected with one lower conveying line.
8. The matrix sorting system of claim 7, wherein: the belt conveyor is characterized in that baffles are arranged on two sides of the belt conveyor, gaps are arranged in areas, corresponding to each manual platform and the blanking sliding grooves on two sides of each manual platform, of each baffle, and a door for enabling the gaps to be opened and closed is arranged at the baffle.
9. The matrix sorting system of claim 8, wherein: the door is a side-by-side door.
10. The matrix sorting system of claim 8, wherein: the door is a folding door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320353964.9U CN219442520U (en) | 2023-03-01 | 2023-03-01 | Matrix sorting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320353964.9U CN219442520U (en) | 2023-03-01 | 2023-03-01 | Matrix sorting system |
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| Publication Number | Publication Date |
|---|---|
| CN219442520U true CN219442520U (en) | 2023-08-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320353964.9U Active CN219442520U (en) | 2023-03-01 | 2023-03-01 | Matrix sorting system |
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| Country | Link |
|---|---|
| CN (1) | CN219442520U (en) |
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- 2023-03-01 CN CN202320353964.9U patent/CN219442520U/en active Active
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