CN219427078U - Light steel light concrete wall and automatic production line - Google Patents
Light steel light concrete wall and automatic production line Download PDFInfo
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- CN219427078U CN219427078U CN202320341814.6U CN202320341814U CN219427078U CN 219427078 U CN219427078 U CN 219427078U CN 202320341814 U CN202320341814 U CN 202320341814U CN 219427078 U CN219427078 U CN 219427078U
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Abstract
The utility model relates to a light steel light concrete wall and an automatic production line, wherein the automatic production line comprises a transportation assembly, a production equipment assembly and a mould assembly. The utility model reasonably utilizes the two-station stacker crane, the three-station stacker crane and the four-station stacker crane and the effective combination of the two-station stacker crane, the three-station stacker crane and each conveyor belt through reasonable connection and design of the conveying assembly and the production equipment assembly, thereby realizing the improvement of efficiency through the cyclic continuous automatic production and solving the defects of more work load, larger construction and installation errors, more artificial factors of cast-in-situ light concrete and the like in site construction.
Description
Technical Field
The utility model belongs to the technical field of concrete production, and particularly relates to a light steel light concrete wall and an automatic production line.
Background
The existing light steel light concrete structure has the advantages of light dead weight, high safety performance, good earthquake resistance, low labor intensity, cyclic utilization, environmental protection and the like. However, as the wall construction in the existing light steel light concrete structure construction uses the light steel joist as a basic component; the construction method comprises the steps of erecting and installing keels according to the designed positions by constructors, connecting the keels to form a wall keel frame, then installing closed plates on two sides of the wall keels, and then casting light concrete in situ to form a light steel light concrete structure wall, wherein more materials are used for site construction during production, the construction installation error is larger due to manual production, and the defects of too many human factors and the like during casting of the light concrete are overcome. Therefore, it is needed to provide an automatic production line and production method for light steel and light concrete walls to solve the existing technical problems.
Disclosure of Invention
In order to solve the problems in the prior art, the utility model provides a light steel light concrete wall and an automatic production line for solving the problems in the prior art.
An automatic production line of a light steel light concrete wall body comprises a transportation assembly, a production equipment assembly and a mould assembly, wherein,
the conveying assembly comprises a plurality of material and mould assembly conveying belts and a finished product conveying belt, wherein the material and mould assembly conveying belts are used for conveying materials and mould assemblies required by producing the light steel light concrete wall, and the finished product conveying belt is used for conveying the produced light steel light concrete wall finished product;
the production equipment assembly comprises stirring equipment, a wallboard curing kiln and a stacker crane which are arranged on each transportation assembly, wherein the stirring equipment is used for stirring materials; the wallboard curing kiln is used for curing the generated finished product; the palletizers are used for stacking the die assemblies and/or finished products;
the mold assembly includes a number of molds and/or light steel frames disposed on the transport assembly.
In accordance with aspects and any possible implementation manner of the foregoing, there is further provided an implementation manner, where the plurality of material and mold assembly conveying belts include a first conveying belt, a second conveying belt, and a third conveying belt arranged in parallel, the end of the first conveying belt is aligned with the head end of the second conveying belt, the end of the second conveying belt is aligned with the head ends of the third conveying belt and the finished conveying belt, and the third conveying belt and the finished conveying belt are respectively located at two sides of the second conveying belt, and the end of the third conveying belt is located at the middle section of the first conveying belt.
In aspects and any possible implementation manner as described above, there is further provided an implementation manner, where the stirring device includes a first stirring device disposed at a head end of the first conveyor belt and a second stirring device disposed at a middle section of the first conveyor belt; the wallboard curing kiln is arranged on the middle section of the second conveying belt; the stacker crane comprises a two-station stacker crane arranged at the middle section of the first conveyor belt and the tail end of the third conveyor belt; the three-station stacker crane is arranged at the tail end of the first conveyer belt, the head end of the second conveyer belt and the middle section of the third conveyer belt, and the four-station stacker crane is arranged at the tail end of the second conveyer belt, the head end of the third conveyer belt and the head end of the finished conveyer belt.
In the aspect and any possible implementation manner described above, there is further provided an implementation manner, where the second stirring device includes a stirring tank body, a support is disposed at an outlet of a bottom of the stirring tank body, a pushing device is disposed on a side wall of the support, and a weighing hopper is disposed on the pushing device.
As described above, in one possible implementation manner, there is further provided an implementation manner, the top of the metering hopper is far away from a top of one side of the propulsion device, a feed inlet is formed, and the bottom discharge port of the stirring tank body is closely attached to the top of the metering hopper, and the bottom of the metering hopper is far away from a bottom of one side of the propulsion device, and a discharge port is formed.
In the aspect and any possible implementation manner described above, there is further provided an implementation manner, where a side of the four-station stacking machine, which is close to the third conveyor belt, is provided with a light steel frame placement mechanism.
In one embodiment, the wall board curing kiln comprises a kiln body, the second conveyor belt penetrates through the kiln body, and steam inlets are formed in side walls of the kiln body above and on two sides of the second conveyor belt.
In the aspect and any possible implementation manner described above, there is further provided an implementation manner, wherein a temperature measuring device is arranged on an inner side wall of the kiln body below the steam inlet.
In the aspect and any possible implementation manner, there is further provided an implementation manner, wherein the bottom of the inner cavity of the metering hopper is inclined close to the discharging hole.
The utility model also provides a light steel light concrete wall body, which is produced by adopting the production line.
Compared with the prior art, the utility model has the following beneficial effects:
the automatic production line of the light steel light concrete wall comprises a transportation assembly, a production equipment assembly and a mould assembly, and by reasonably connecting and designing the transportation assembly and the production equipment assembly, a two-station stacker, a three-station stacker and a four-station stacker are reasonably utilized, and the two-station stacker, the three-station stacker and the four-station stacker are effectively combined with each transportation belt, so that the efficiency is improved through the cyclic continuous automatic production, and the defects of more work load for site construction, more construction and installation errors, more cast-in-situ light concrete human factors and the like are overcome.
Drawings
FIG. 1 is a schematic diagram of a production line of the present utility model;
FIG. 2 is a second schematic diagram of the production line of the present utility model;
FIG. 3 is a block diagram of a mold assembly of the present utility model;
FIG. 4 is a schematic view of a finished lightweight steel lightweight concrete wall according to the utility model;
FIG. 5 is a schematic view of the structure of the second stirring device of the present utility model;
FIG. 6 is a schematic structural view of a second stirring device according to the present utility model;
FIG. 7 is a schematic view of the structure of the weighing hopper of the present utility model;
fig. 8 is a schematic structural view of the wallboard curing kiln of the present utility model.
Detailed Description
For a better understanding of the present utility model, the present disclosure includes, but is not limited to, the following detailed description, and similar techniques and methods should be considered as falling within the scope of the present protection. In order to make the technical problems, technical solutions and advantages to be solved more apparent, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.
It should be understood that the described embodiments of the utility model are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1, 2 and 3, the present utility model provides an automatic production line for a lightweight steel lightweight concrete wall body, for producing a lightweight steel lightweight concrete wall body, the lightweight steel lightweight concrete being prefabricated, comprising,
a transport assembly 100 includes a number of material and mold assembly conveyors for transporting materials and mold assemblies required to produce a lightweight steel lightweight concrete wall and a finished conveyor for transporting finished products produced. Specifically, the plurality of material and mold assembly conveyors include a first conveyor 101, a second conveyor 102, and a third conveyor 103 arranged in parallel, wherein the end of the first conveyor 101 is aligned with the head end of the second conveyor 102, the end of the second conveyor 102 is aligned with the head ends of the third conveyor 103 and the product conveyor 104, the third conveyor 103 and the product conveyor 104 are respectively located on two sides of the second conveyor 102, and the end of the third conveyor 103 is located in the middle section of the first conveyor 101. The utility model realizes continuous and circular transportation of the prefabricated assembled light steel light concrete wall body in the automatic production process through the transportation assembly 100.
The mold assembly 300 includes a pallet 301 and/or a lightweight steel frame 302 for producing a lightweight steel lightweight concrete wall, the pallet 301 and the lightweight steel frame 302 being located on the first conveyor belt 101, the second conveyor belt 102, and the third conveyor belt 103 in any combination.
Preferably, a transportation cart 304 may also be provided, and the trays 301 and the light steel frames 302 may be placed on the transportation cart 304 in any combination, i.e. a plurality of trays 301 may be placed on top of the transportation cart 304 in a stacked manner, or a plurality of trays 301 and light steel frames 302 may be placed in a stacked manner, so as to meet the production requirements.
The production equipment assembly 200 comprises a first stirring equipment 201 and a second stirring equipment 202 in the middle section, wherein the first stirring equipment 201 and the second stirring equipment 202 are arranged at the upper head end of the first conveying belt 101, the first stirring equipment 201 and the second stirring equipment 202 stir light concrete raw materials for use, and a wallboard curing kiln 203 is arranged on the middle section of the second conveying belt 102 and is used for curing poured wall products entering the wallboard curing kiln 203. A two-station stacker 205 is arranged at the middle section of the first conveyor belt 101 and the tail end of the third conveyor belt 103, the two-station stacker 205 is aligned with the second stirring device 202, the two-station stacker 205 clamps a die assembly on the third conveyor belt 103 onto the first conveyor belt 101 by adopting clamping jaws arranged on the two-station stacker 205, a light concrete 303 is poured into a light steel frame 302 on the die assembly by the second stirring device 202, and the light concrete 303 and the light steel frame 302 are combined to form a wall body finished product; a three-station stacker 206 is arranged at the tail end of the first conveying belt 101, the head end of the second conveying belt 102 and the middle section of the third conveying belt 103, and the three-station stacker 206 is used for conveying wall products and trays 301 to the wallboard curing kiln 203 for curing. Four-station stacker 207 is arranged at the tail end of the second conveying belt 102, the head end of the third conveying belt 103 and the head end of the finished product conveying belt 104, a light steel frame placing mechanism 208 is arranged on one side, close to the third conveying belt 103, of the four-station stacker 207, the four-station stacker 207 clamps wall finished products to the finished product conveying belt 104 through clamping jaws close to the finished product conveying belt 104, a tray 301 is clamped to the head end of the third conveying belt 103, and a finished product conveying vehicle 204 is arranged on the finished product conveying belt 104 and used for conveying cured wall finished products to positions outside a production line for stacking.
As shown in fig. 5, 6 and 7, the second stirring device 202 of the present utility model includes a stirring tank main body 202a, a bracket 202b is disposed at the bottom outlet of the stirring tank main body 202a, a pushing device 202c is disposed on the side wall of the bracket 202b, a metering hopper 202d is disposed at the moving end of the pushing device 202c, and a set amount of light concrete can be more accurately discharged from the stirring tank main body 202a by combining the metering hopper 202d and the pushing device 202c, so as to improve the production precision.
The top of one side of the metering hopper 202d far away from the propelling device 202c is provided with a feed inlet 202d-1, the bottom discharge outlet of the stirring tank main body 202a is closely attached to the top of the metering hopper 202d, the bottom of one side of the bottom of the metering hopper 202d far away from the propelling device 202c is provided with a discharge outlet 202d-2, and the bottom of an inner cavity of the metering hopper 202d is inclined close to the discharge outlet 202 d-2. The utility model adjusts the discharging position through the propelling device 202c, and realizes the discharging of the light concrete in the stirring tank main body 202a through the discharging hole 202 d-2.
The light concrete is continuously stirred at a slow speed in the second stirring device 202, and the continuous stirring is performed to keep the light concrete in the second stirring device 202 from coagulating, and the stirring at a slow speed is performed to reduce consumption while ensuring the effect.
As shown in fig. 8, the wallboard curing kiln 203 of the present utility model comprises a kiln body 203a, wherein the second conveyor belt 102 penetrates through the kiln body 203a, steam inlets 203a-1 are formed in the side walls of the kiln body 203a, which are positioned above the second conveyor belt 102, and external hot steam is introduced through the steam inlets 203a-1 to cure the wall body finished product.
The inner side wall of the kiln body 203a below the steam inlet 203a-1 is provided with a temperature measuring device, and preferably, the temperature measuring device is realized by adopting a temperature sensor 203b, and the temperature in the kiln body 203a is measured by the temperature sensor 203b, so that the temperature of steam and the feeding amount of the steam are conveniently controlled in a feedback manner, and the temperature control is realized.
The embodiment of the utility model also provides an automatic production method of the light steel light concrete wall, which is realized by adopting the production line, and comprises the following steps:
s1, preparing light concrete;
s2, rapidly stirring the light concrete in first stirring equipment of a first conveyer belt of a production line, and conveying the rapidly stirred light concrete to second stirring equipment through the first conveyer belt for slow stirring;
s3, pouring the light concrete subjected to slow stirring into a light steel frame of a die assembly grabbed by a second station stacker from a third conveyor belt to generate a light steel light concrete wall finished product;
s4, conveying the finished product to a wallboard curing kiln on a second conveying belt of the production line for curing to form a cured finished product;
s5, conveying the cured finished product from the wallboard curing kiln to the tail end of the second conveying belt, and stacking the finished product onto the finished product conveying belt by a four-station stacker.
The specific production process is as follows:
before the production line is started, a die assembly is arranged at the tail end of the second conveying belt 102 in advance, the die assembly can only comprise a plurality of trays 301, or a light steel frame 302 is placed on each tray 301 to form an assembly, the die assembly comprises a plurality of assemblies, after the production line is started, the power for starting is driven by a motor and the like, and the existing power equipment can be adopted. The mould assembly is stacked to the head end of the third conveying belt 103 by the four-station stacker 207, is conveyed to the tail end of the third conveying belt 103, clamps a composite member onto the first conveying belt 101 by the clamping jaw of the two-station stacker 205 at the tail end, when the composite member is conveyed to the position of the second stirring equipment 202 by the conveying of the first conveying belt 101, the second stirring equipment 202 pours light concrete 303 into the light steel frame 302 on the composite member to form a wall body finished product, namely the wall body finished product is arranged on the tray 301 of the composite member, the composite member is clamped to the head end of the second conveying belt 102 by the clamping jaw of the three-station stacker 206, the light steel frame 302 on each tray 301 in the mould assembly is poured by the second stirring equipment 202 to form the light concrete 303 by the conveying belt 101, and then the light steel frame 302 is conveyed to the head end of the second conveying belt 102, the trays loaded with wall products are collected at the head end to a certain number, the stacking number is determined by the number of the wall products which can be accommodated in the wall board curing kiln 203, the stacked trays are conveyed into the wall board curing kiln 203 from the head end of the second conveying belt 102 for curing for a period of time, the stacked trays are conveyed out to the tail end of the second conveying belt 102 after curing, in this position, the four-station stacker 207 clamps the wall products on each tray 301 onto the product conveying belt, clamps the tray 301 onto the head end of the third conveying belt 103, clamps a piece of light steel frame from the light steel frame placing mechanism 208 onto the tray, and the operations are sequentially performed, so that all the wall products are conveyed to the product conveying belt 104, meanwhile, the light steel frame 302 and the tray 301 are combined at the head end of the third conveying belt 103 to form a combination, the combination is stacked together as a mold assembly, these mold assemblies are transported to their ends by a third conveyor 103 for automated production of the next batch.
When the mold assembly only comprises a plurality of trays 301, when the production line is started, the plurality of trays 301 are placed at the tail end of the second conveying belt 102, each tray 301 is clamped to the head end of the third conveying belt 103 by the four-station stacker 207, then the four-station stacker 207 clamps one light steel frame 302 from the light steel frame placing mechanism 208 to place the tray 301, the four-station stacker 207 performs the same operation on all the trays, so that the trays 301 and the light steel frames 302 are combined one by one to form an assembly, the plurality of assemblies form the mold assembly, the mold assembly is conveyed to the tail end by the third conveying belt 103 after being determined, and the following pouring maintenance process is continued, and the processes are the same as before and are not repeated.
The two-station stacker 205, the three-station stacker 206 and the four-station stacker 207 stack and place the trays, the light steel frames and the finished wall at the positions respectively.
The embodiment of the utility model also provides a lightweight steel lightweight concrete wall body, which is produced by adopting the automatic production line and the production method of the utility model, as shown in fig. 4, and comprises a lightweight steel frame 302 and lightweight concrete 303. The light steel light concrete wall produced by the production line has the advantages of uniform weight, attractive structure and strong practicability.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.
Furthermore, those skilled in the art will appreciate that while some embodiments herein include some features but not others included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the utility model and form different embodiments. For example, in the claims below, any of the claimed embodiments may be used in any combination. The information disclosed in this background section is only for enhancement of understanding of the general background of the utility model and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Claims (10)
1. An automatic production line of a light steel light concrete wall body, which is characterized in that: comprising a transportation assembly, a production equipment assembly and a mould assembly, wherein,
the conveying assembly comprises a plurality of material and mould assembly conveying belts and a finished product conveying belt, wherein the material and mould assembly conveying belts are used for conveying materials and mould assemblies required by producing the light steel light concrete wall, and the finished product conveying belt is used for conveying the produced light steel light concrete wall finished product;
the production equipment assembly comprises stirring equipment, a wallboard curing kiln and a stacker crane which are arranged on each transportation assembly, wherein the stirring equipment is used for stirring materials; the wallboard curing kiln is used for curing the generated finished product; the palletizers are used for stacking the die assemblies and/or finished products;
the mold assembly includes a number of molds and/or light steel frames disposed on the transport assembly.
2. The automatic production line for light steel and light concrete walls according to claim 1, wherein: the conveying belts of the material and die assemblies comprise a first conveying belt, a second conveying belt and a third conveying belt which are arranged in parallel, the tail end of the first conveying belt is aligned with the head end of the second conveying belt, the tail end of the second conveying belt is aligned with the head ends of the third conveying belt and the finished conveying belt, the third conveying belt and the finished conveying belt are respectively positioned on two sides of the second conveying belt, and the tail end of the third conveying belt is positioned on the middle section of the first conveying belt.
3. The automatic production line for light steel and light concrete walls according to claim 2, wherein: the stirring equipment comprises first stirring equipment arranged at the head end of the first conveyor belt and second stirring equipment arranged at the middle section of the first conveyor belt; the wallboard curing kiln is arranged on the middle section of the second conveying belt; the stacker crane comprises a two-station stacker crane arranged at the middle section of the first conveyor belt and the tail end of the third conveyor belt; the three-station stacker crane is arranged at the tail end of the first conveyer belt, the head end of the second conveyer belt and the middle section of the third conveyer belt, and the four-station stacker crane is arranged at the tail end of the second conveyer belt, the head end of the third conveyer belt and the head end of the finished conveyer belt.
4. The automatic production line for light steel and light concrete walls according to claim 3, wherein: the second stirring equipment comprises a stirring tank main body, a support is arranged at the bottom outlet of the stirring tank main body, a pushing equipment is arranged on the side wall of the support, and a metering hopper is arranged on the pushing equipment.
5. The automated lightweight steel lightweight concrete wall production line according to claim 4, wherein: the top of the metering hopper is far away from one side of the propulsion equipment, the top of the side of the metering hopper is provided with a feed inlet, the bottom discharge outlet of the stirring tank body is closely attached to the top of the metering hopper, and the bottom of the metering hopper is far away from one side of the propulsion equipment, and the bottom of the side of the metering hopper is provided with a discharge outlet.
6. The automated lightweight steel lightweight concrete wall production line according to claim 4, wherein: and a light steel frame placing mechanism is arranged on one side, close to the third conveying belt, of the four-station stacking machine.
7. The automatic production line for light steel and light concrete walls according to claim 2, wherein: the wallboard curing kiln comprises a kiln body, the second conveying belt penetrates through the kiln body, and steam inlets are formed in side walls, located on two sides above the second conveying belt, of the kiln body.
8. The automated lightweight steel lightweight concrete wall production line of claim 7, wherein: the kiln body is provided with a temperature measuring device on the inner side wall below the steam inlet.
9. The automated lightweight steel lightweight concrete wall production line according to claim 5, wherein: the bottom of the inner cavity of the metering hopper is inclined close to the discharge hole.
10. A lightweight steel lightweight concrete wall produced by the production line of any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320341814.6U CN219427078U (en) | 2023-02-28 | 2023-02-28 | Light steel light concrete wall and automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320341814.6U CN219427078U (en) | 2023-02-28 | 2023-02-28 | Light steel light concrete wall and automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219427078U true CN219427078U (en) | 2023-07-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320341814.6U Active CN219427078U (en) | 2023-02-28 | 2023-02-28 | Light steel light concrete wall and automatic production line |
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| CN (1) | CN219427078U (en) |
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- 2023-02-28 CN CN202320341814.6U patent/CN219427078U/en active Active
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