CN219426883U - Adjustable cutting device is used in carpet production - Google Patents

Abstract

The utility model relates to the technical field of carpet cutting, and particularly discloses an adjustable cutting device for carpet production, which comprises a workbench, a raw material containing frame, a feeding mechanism, a cutting mechanism and a controller, wherein the cutting mechanism comprises a first motor, a screw rod, a ball sliding block, a cutting disc and a fixing frame, a supporting rod is arranged on one side of the ball sliding block, a second motor is installed at the top of the supporting rod, the cutting disc is rotationally connected to the bottom of the fixing frame, a third motor is installed on the outer side of the bottom of the fixing frame, a discharge hole is formed in the other end of the workbench, a collecting mechanism for filtering and collecting scraps generated by carpet cutting is arranged at the discharge hole, a collecting bin is further arranged below the workbench, and the first motor, the second motor and the third motor are all electrically connected with the controller, so that the problems that the conventional carpet cutting adopts a manual cutting mode, time and labor are wasted, and the cutting error of the carpet can be caused are solved.

Description

Adjustable cutting device is used in carpet production

Technical Field

The application relates to the technical field of carpet cutting, and specifically discloses an adjustable cutting device for carpet production.

Background

The carpet is a floor-paving material made up by using natural fibre or chemical synthetic fibre raw material of cotton, hemp, wool, silk and grass through the processes of braiding, tufting or weaving, and is one of the traditional arts and crafts in the world, and can be covered on the floor of human movable areas of residence, hotel, gymnasium, exhibition hall, vehicle, ship and airplane, etc. so that it possesses the effects of reducing noise, insulating heat and decorating.

After the carpet is produced to obtain semi-finished products, the semi-finished products are cut into finished products with different specifications, and then the semi-finished products can be put into the market for people to use. The conventional carpet cutting work is manually performed by a worker, and because the carpet is thick, the cutting work needs to be performed with great effort, the labor intensity of the worker is great, and the manual operation cannot accurately cut the required length of the carpet, so that errors exist between the finished product obtained by actually cutting the carpet and the expected result, the inventor has provided an adjustable cutting device for carpet production in view of the above problems.

Disclosure of Invention

The utility model aims to solve the problems that the traditional carpet cutting adopts a manual cutting mode, is time-consuming and labor-consuming and can cause cutting errors of the carpet.

In order to achieve the above purpose, the basic scheme of the utility model provides an adjustable cutting device for carpet production, which comprises a workbench, a raw material containing frame arranged at one end of the workbench and used for containing semi-finished carpet products, a feeding mechanism arranged at one end of the workbench close to the raw material containing frame, a cutting mechanism and a controller, wherein the cutting mechanism comprises a first motor arranged at one side of the workbench, a screw rod transversely connected between two sides of the workbench and with the cutting motor in a rotating way, a ball sliding block connected with the screw rod in a sliding way, a cutting disc arranged at one side of the ball sliding block far away from the screw rod and a fixing frame arranged between the cutting disc and the ball sliding block, a supporting rod is arranged at one side of the ball sliding block, a second motor used for driving the fixing frame to rotate is arranged at the top of the supporting rod, the cutting disc is rotatably connected to the bottom of the fixing frame, a third motor used for driving the cutting disc to rotate is arranged at the outer side of the bottom of the fixing frame, a discharging hole is arranged at the other end of the workbench, a collecting mechanism used for filtering and collecting waste scraps generated by carpet cutting is arranged at the position, and a collecting bin is arranged below the workbench, and the first motor, the second motor and the third motor are electrically connected with the controller.

The principle and effect of this basic scheme lie in:

according to the utility model, through the arrangement of the second motor, the third motor and the cutting disc, the rotation adjustment of the cutting disc in the vertical direction and the rotation adjustment of the cutting disc in the horizontal direction are realized, the cutting function of the cutting disc and the adjustment and change of the cutting direction and the cutting angle of the cutting disc are realized, and the track of the cutting disc is not limited to the linear cutting on a plane.

According to the utility model, by arranging the first motor, the screw rod and the ball sliding block, the cutting disc is transversely moved along the workbench, and the lower cutter position of the cutting disc is conveniently adjusted.

Compared with the prior art, the carpet semi-finished product cutting machine has the advantages that the feeding mechanism and the cutting mechanism are arranged, the feeding processing of raw materials of the carpet semi-finished product is controlled in an electric driving and controlling mode, the cutting position and the cutting angle of the cutting disc are controlled and regulated, manual operation cutting is not needed, the safety of operation is improved, the personal safety of operators is protected, the working intensity of workers is reduced, the working efficiency of carpet production and processing is improved, meanwhile, the first motor, the second motor and the like are controlled to operate by adopting the controller, the cutting distance of the cutting disc can be controlled more accurately, so that the needed carpet specification is obtained, the waste of the carpet semi-finished product caused by cutting errors is avoided, the problems that the traditional carpet cutting adopts a manual cutting mode, time and labor are wasted, and the cutting error of the carpet is caused are solved.

Further, feed mechanism establishes in the feeding pole setting of workstation one end including the symmetry, rotate the first feed axle of connection between feeding pole setting top, rotate the second feed axle of connection between workstation one end both sides and install on the workstation and be used for driving second feed axle pivoted fourth motor, fourth motor is connected with the controller electricity, feeding pole setting top is equipped with the limiting plate that is located first feed axle top, be equipped with the first feed gap that can hold the carpet semi-manufactured goods and pass through between limiting plate and the first feed axle, be equipped with the second feed gap that can hold the carpet semi-manufactured goods and pass through between second feed axle and the workstation, still be equipped with the belt drive mechanism that is located between second feed axle and the discharge gate and is located cutting mechanism below on the workstation. The carpet semi-finished product raw materials to be cut in the raw material accommodating frame are driven to move forward by the second feeding shaft and are fed into the workbench to be cut through the rotation assistance of the first feeding shaft by setting the fourth motor to drive the second feeding shaft to rotate, the raw materials are progressive, the raw materials pressed on the first feeding shaft are convenient to be limited through the limiting plate and the first feeding slit, the raw materials are prevented from shifting in the progressive process to affect the normal operation of feeding, the carpet is convenient to be limited between the workbench and the second feeding shaft through the second feeding slit, the carpet is not only convenient to be progressive, but also the carpet is kept flat through pressing, the cutting work of the cutting disc is convenient, the carpet on the workbench is convenient to be conveyed, pushed and discharged through the belt transmission mechanism, and the cutting disc is convenient to adjust for the longitudinal cutting position of the workbench.

Further, the belt transmission mechanism comprises a fifth motor arranged on one side of the workbench, a driving belt pulley coaxially connected with the fifth motor and arranged between two sides of one end of the workbench, which is close to the second feeding shaft, a driven belt pulley arranged between two sides of one end of the workbench, which is close to the discharging hole, and a transmission belt connected with the driving belt pulley and the driven belt pulley in a matched manner, and the fifth motor is electrically connected with the controller. Through setting up the cooperation that fifth motor drove driving pulley and driven pulley and conveyer belt, realized the conveying to the carpet that falls on conveyer belt, be convenient for adjust the position that the cutting dish falls on the carpet.

Further, a material blocking vertical plate is arranged on one side of the feeding vertical rod on the workbench. Through setting up and keeping off the material riser, be convenient for carry out spacing and keeping off with the carpet that advances to the workstation, prevent that its feeding in-process from falling outside the workstation and influencing feed mechanism's normal operating.

Further, the raw materials hold the frame and include the supporting baseplate, establish fixed bounding wall, the bottom in supporting baseplate one side and the movable bounding wall that the bottom is rotated with the supporting baseplate opposite side and is connected with the symmetry and establish the side shield at the supporting baseplate both ends, all be equipped with fixed connecting rod between side shield top one end and the fixed bounding wall, adjustable joint between side shield top other end and the movable bounding wall. Through setting up supporting baseplate, fixed bounding wall and side shield etc. be convenient for hold and protect carpet semi-manufactured goods raw materials, through setting up the swing joint of movable bounding wall and supporting baseplate and side shield, realized the regulation that opens and shuts of movable bounding wall, the raw materials of being convenient for is in the raw materials and is held the upper and lower material in the frame.

Further, one end of the top of the side baffle is rotationally connected with a clamping connecting rod, the top of the movable coaming is provided with a clamping buckle, and the tail end of the clamping connecting rod is provided with a clamping block which is detachably clamped with the clamping buckle. Through setting up joint connecting rod, joint knot and joint piece, be convenient for be connected between movable bounding wall and the side shield.

Further, the collection mechanism comprises a guide plate, a plurality of filter tanks and a collection box, wherein the guide plate is arranged at one end of the discharge hole and is inclined downwards, the filter tanks are uniformly arranged on the guide plate, the collection box is arranged at the bottom of the guide plate, and the extension direction of the filter tanks is the same as the inclination direction of the guide plate. Through setting up filter vat and the collecting box of stock guide, be convenient for carry out guide ejection of compact and filtration to the carpet of conveyer feeding and surface's sweeps to reduce the scene clearance work load in processing later stage.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a perspective view showing the structure of an adjustable cutting device for carpet production according to an embodiment of the present application;

fig. 2 is a front view showing the structure of an adjustable cutting device for carpet production according to an embodiment of the present application.

Detailed Description

In order to further describe the technical means and effects adopted by the present utility model for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present utility model with reference to the accompanying drawings and preferred embodiments.

Reference numerals in the drawings of the specification include: the device comprises a workbench 1, a fixed coaming 2, a supporting bottom plate 3, a movable coaming 4, a side baffle 5, a fixed connecting rod 6, a clamping connecting rod 7, a clamping buckle 8, a first motor 9, a screw rod 10, a ball sliding block 11, a cutting disc 12, a fixing frame 13, a supporting rod 14, a second motor 15, a third motor 16, a discharge hole 17, a guide plate 18, a filter tank 19, a collecting box 20, a feeding vertical rod 21, a first feeding shaft 22, a second feeding shaft 23, a limiting plate 24, a driving pulley 25, a driven pulley 26, a conveying belt 27, a guide plate 28 and a collecting bin 29.

An adjustable cutting device for carpet production, the embodiment of which is shown in fig. 1: including workstation 1, establish the raw materials that is used for placing carpet semi-manufactured goods in workstation 1 left end hold the frame, establish feed mechanism, cutting mechanism and the controller of the one end that is close to the raw materials and holds the frame in workstation 1 left end, the controller includes but is not limited to the PLC controller, the raw materials holds the frame including supporting baseplate 3, establish at the fixed bounding wall 2 on supporting baseplate 3 right side, the movable bounding wall 4 that bottom and supporting baseplate 3 left side rotate to be connected and the symmetry establish the side shield 5 at supporting baseplate 3 front and back both ends, all be equipped with fixed connecting rod 6 between side shield 5 top right-hand member and the fixed bounding wall 2, adjustable joint between side shield 5 top left end and the movable bounding wall 4, side shield 5 top left end rotation is connected with joint connecting rod 7, the movable bounding wall 4 top is equipped with joint knot 8, joint piece that joint knot 8 can be dismantled is equipped with to joint 7 ends.

As shown in fig. 1, the cutting mechanism comprises a first motor 9 arranged at the rear side of the workbench 1, a screw 10 transversely and rotatably connected between the left side and the right side of the workbench 1, the rear end of the screw is coaxially connected with the cutting motor, a ball sliding block 11 slidably connected with the screw 10, a cutting disc 12 arranged at the front side of the ball sliding block 11 and a fixing frame 13 arranged between the cutting disc 12 and the ball sliding block 11, and a guide plate 28 for supporting and guiding the movement of the ball sliding block 11 is arranged between the left side and the right side of the workbench 1. As shown in fig. 2, a support rod 14 is arranged at the left side of the ball sliding block 11, a second motor 15 for driving the fixing frame 13 to rotate is arranged at the top of the support rod 14, the cutting disc 12 is rotatably connected to the bottom of the fixing frame 13, and a third motor 16 for driving the cutting disc 12 to rotate is arranged at the outer side of the bottom of the fixing frame 13. As shown in fig. 1 and 2, the right end of the workbench 1 is provided with a discharge hole 17, a collecting mechanism for filtering and collecting scraps generated by carpet cutting is arranged at the discharge hole 17, the collecting mechanism comprises a guide plate 18 arranged at the left end of the discharge hole 17 and inclined downwards, a plurality of filter tanks 19 uniformly arranged on the guide plate 18 and a collecting box 20 arranged at the bottom of the guide plate 18, the extending direction of the filter tanks 19 is the same as the inclined direction of the guide plate 18, a collecting bin 29 is further arranged below the workbench 1, and the first motor 9, the second motor 15 and the third motor 16 are all electrically connected with a controller.

As shown in fig. 1 and 2, the feeding mechanism comprises a total of two feeding uprights 21 symmetrically arranged on the front and rear sides of the left end of the workbench 1, a first feeding shaft 22 rotatably connected between the tops of the feeding uprights 21, a second feeding shaft 23 rotatably connected between the front and rear sides of the left end of the workbench 1, and a fourth motor mounted on the workbench 1 and used for driving the second feeding shaft 23 to rotate, wherein the fourth motor is electrically connected with the controller. The top of the feeding vertical rod 21 is provided with a limiting plate 24 positioned above the first feeding shaft 22, a first feeding slit capable of allowing the semi-finished carpet to pass through is arranged between the limiting plate 24 and the first feeding shaft 22, and a second feeding slit capable of allowing the semi-finished carpet to pass through is arranged between the second feeding shaft 23 and the workbench 1. The workbench 1 is also provided with a belt transmission mechanism which is positioned between the second feeding shaft 23 and the discharge hole 17 and is positioned below the cutting mechanism, the belt transmission mechanism comprises a fifth motor which is installed at the front side of the left end of the workbench 1, a driving belt pulley 25 which is coaxially connected with the fifth motor and is installed between the front side and the rear side of the left end of the workbench 1, which is close to one end of the second feeding shaft 23, a driven belt pulley 26 which is installed between the front side and the rear side of the right end of the workbench 1, which is close to one end of the discharge hole 17, and a conveyor belt 27 which is connected with the driving belt pulley 25 and the driven belt pulley 26 in a matched manner, and the fifth motor is electrically connected with the controller.

In the specific implementation process of the utility model, the carpet semi-finished product to be cut is stacked in the raw material containing frame, the movable coaming 4 is rotated to be vertical to the supporting bottom plate 3, then the clamping connecting rod 7 is rotated, and the clamping block at the tail end of the clamping connecting rod 7 is rotated to be clamped in the clamping buckle 8, so that the movable coaming 4 is fixed, and the carpet semi-finished product is limited in the raw material containing frame. The head end of the carpet semi-finished product is then passed through the first and second feed slots in sequence and passed under the cutting tray 12, the carpet semi-finished product being pressed against the surfaces of the first and second feed shafts 22, 23 and the conveyor belt 27, respectively. When a carpet with a certain length needs to be cut, the controller firstly controls the fourth motor and the fifth motor to rotate and drives the second feeding shaft 23 and the driving belt pulley 25 to rotate, so that the head end of the carpet is driven by the conveying belt 27 to advance, meanwhile, the rear end structure part of the carpet is dragged along the first feeding shaft 22 along with the advancing of the head end structure of the carpet, and the controller controls the advancing displacement of the carpet by controlling the rotation speed of the fourth motor and the rotation speed of the fifth motor; then, when the progressive distance of the carpet reaches the required cutting distance, the controller controls the fourth motor and the fifth motor to stop running and rotating, and the progressive of the carpet is stopped.

When a carpet needs to be transversely cut, the second motor 15 is controlled by the controller to rotate, the second motor 15 drives the fixing frame 13 and the cutting disc 12 to rotate until the end face of the cutting disc 12 is parallel to the direction of the screw rod 10, then the third motor 16 is controlled by the controller to rotate to drive the cutting disc 12 to rotate, and meanwhile the first motor 9 is controlled to rotate, and the first motor 9 outputs to drive the screw rod 10 to rotate and drive the ball sliding block 11 to move left and right along the screw rod 10, and the cutting disc 12 also moves linearly along with the screw rod 10 to cut the carpet linearly; when the carpet is required to be longitudinally cut, the second motor 15 is controlled by the controller to rotate, the second motor 15 drives the fixed frame 13 and the cutting disc 12 to rotate until the end face of the cutting disc 12 is perpendicular to the direction of the lead screw 10, then the third motor 16 is controlled by the controller to rotate to drive the cutting disc 12 to rotate, and meanwhile the fifth motor is controlled to rotate, and the output of the fifth motor drives the conveying belt 27 to move, so that the position of the carpet relative to the cutting disc 12 is changed, and the cutting disc 12 completes longitudinal cutting of the carpet; by rotation of the second motor 15, the cutting disc 12 can be adjusted to any angle of the cutting direction.

When the cutting is completed, the controller controls the third motor 16 to stop rotating, and controls the fourth motor and the fifth motor to rotate, so that the carpet which is cut on the conveyor belt 27 is driven to advance to the discharge hole 17 and finally conveyed to the surface of the material guiding plate 18, and scraps on the surface of the conveyor belt 27 fall onto the material guiding plate 18 and fall into the collecting box 20 through the filter tank 19, and the carpet falls into the collecting bin 29 below the discharge hole 17 along the material guiding plate 18 to wait for workers to uniformly collect and process.

Compared with the prior art, the utility model adopts the mode of electric driving and control to control the feeding processing of the raw materials of the semi-finished carpet product and the control to adjust the cutting position and the cutting angle of the cutting disc 12 by arranging the second feeding shaft 23, the conveying belt 27, the lead screw 10, the ball sliding block 11 and the cutting disc 12, and does not need manual operation cutting, thereby improving the safety of operation, protecting the personal safety of operators, reducing the working intensity of workers, improving the working efficiency of carpet production processing, and simultaneously adopting the controller to control the operation by adopting the first motor 9, the second motor 15 and the like, and controlling the cutting distance of the cutting disc 12 more accurately so as to process the required carpet specification, avoiding the waste of the semi-finished carpet product caused by cutting errors, and solving the problems that the traditional carpet cutting adopts the manual cutting mode, is time-consuming and labor-consuming and can cause the cutting error of the carpet.

The present utility model is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present utility model.

Claims (7)

1. Adjustable cutting device is used in carpet production, its characterized in that: including the workstation, establish the raw materials that is used for placing carpet semi-manufactured goods in workstation one end hold the frame, establish feed mechanism, cutting mechanism and the controller near the one end that the raw materials held the frame at the workstation, cutting mechanism is including establishing first motor, transversely rotate connect between workstation both sides and one end and cutting motor coaxial coupling's lead screw, with lead screw sliding connection's ball slider, establish the cutting dish and establish the mount between cutting dish and ball slider in one side that the lead screw was kept away from to the ball slider, ball slider one side is equipped with the bracing piece, the bracing piece top is installed and is used for driving mount pivoted second motor, the cutting dish rotates to be connected in the mount bottom, be installed in the mount bottom outside and be used for driving cutting dish pivoted third motor, the other end of workstation is equipped with the discharge gate, discharge gate department is equipped with the collection mechanism that is used for filtering and collects the sweeps that carpet cutting produced, the workstation below still is equipped with the collecting bin, first motor, second motor and third motor are all connected with the controller electricity.

2. The adjustable cutting device for carpet production according to claim 1, wherein the feeding mechanism comprises feeding vertical rods symmetrically arranged at one end of the workbench, a first feeding shaft rotatably connected between the tops of the feeding vertical rods, a second feeding shaft rotatably connected between two sides of one end of the workbench, and a fourth motor mounted on the workbench and used for driving the second feeding shaft to rotate, the fourth motor is electrically connected with the controller, a limiting plate positioned above the first feeding shaft is arranged at the top of the feeding vertical rods, a first feeding slot capable of allowing semi-finished carpet to pass through is arranged between the limiting plate and the first feeding shaft, a second feeding slot capable of allowing semi-finished carpet to pass through is arranged between the second feeding shaft and the workbench, and a belt transmission mechanism positioned between the second feeding shaft and the discharge hole and positioned below the cutting mechanism is further arranged on the workbench.

3. The adjustable cutting apparatus for carpet manufacturing according to claim 2, wherein the belt transmission mechanism comprises a fifth motor installed at one side of the table, a driving pulley coaxially connected with the fifth motor and installed between both sides of one end of the table near the second feeding shaft, a driven pulley installed between both sides of one end of the table near the discharge port, and a transmission belt connected and matched with the driving pulley and the driven pulley, and the fifth motor is electrically connected with the controller.

4. An adjustable cutting apparatus for carpet manufacture according to claim 3 wherein a stop riser is provided on the table on one side of the feed upright.

5. The adjustable cutting device for carpet production according to any one of claims 1 to 4, wherein the raw material accommodating frame comprises a supporting bottom plate, a fixed coaming arranged on one side of the supporting bottom plate, a movable coaming rotatably connected with the other side of the supporting bottom plate at the bottom, and side baffles symmetrically arranged at two ends of the supporting bottom plate, fixed connecting rods are arranged between one end of the top of the side baffle and the fixed coaming, and an adjustable clamping joint is arranged between the other end of the top of the side baffle and the movable coaming.

6. The adjustable cutting device for carpet production according to claim 5, wherein one end of the top of the side baffle is rotatably connected with a clamping connecting rod, the top of the movable coaming is provided with a clamping buckle, and the tail end of the clamping connecting rod is provided with a clamping block which is detachably clamped with the clamping buckle.

7. The adjustable cutting device for carpet production according to any one of claims 1 or 6, wherein the collecting mechanism comprises a guide plate arranged at one end of the discharge port in a downward inclined manner, a plurality of filter tanks uniformly arranged on the guide plate, and a collecting box arranged at the bottom of the guide plate, and the extending direction of the filter tanks is the same as the inclined direction of the guide plate.