CN219422077U - Tea leaf fixation device - Google Patents

Abstract

The utility model discloses a tea enzyme deactivating device which comprises a shell, a first roller, a first movable seat, a second support, a motor base and a collecting discharge hole, wherein four corners of the lower surface of the shell are fixedly provided with supporting legs through bolts, the upper surface of the interior of the shell is fixedly provided with a first microwave generator through bolts, the middle position of the upper surface of the shell is fixedly provided with a first air exchanging hole penetrating through the shell, and the lower surface of the interior of the shell is fixedly provided with a second microwave generator through a third lag. The utility model is provided with a first movable seat, a first fixed seat, a first hydraulic cylinder, a second fixed seat, a second hydraulic cylinder and a second movable seat, through the cooperation between the parts, the first hydraulic cylinder and the second hydraulic cylinder are driven to move, and meanwhile, the third roller is enabled to move up and down, and the distance between the conveying belt and the left end of the auxiliary belt is further adjusted, so that the fixation machine can carry out fixation operation on various tea leaves, and meanwhile, the auxiliary belt is well fixed in an auxiliary manner.

Description

Tea leaf fixation device

Technical Field

The utility model relates to the technical field of tea processing, in particular to a tea fixation device.

Background

The tea de-enzyming is one of the primary making procedures of green tea, black tea and Pu' er tea. The main purpose is to destroy and deactivate oxidase activity in fresh leaves at high temperature, inhibit enzymatic oxidation of tea polyphenol and the like in fresh leaves, evaporate partial water of the fresh leaves, soften tea leaves, facilitate rolling and shaping, and the common mechanical device for enzyme deactivation mainly comprises a roller enzyme deactivation machine, a steam enzyme deactivation machine and a microwave enzyme deactivation machine.

The microwave machine that completes in the existing market is fast in efficiency of completing, can save the cost of follow-up stoving simultaneously, but probably because the tea reason leads to the tea to complete inadequately evenly when completing, influences the quality of tealeaves, simultaneously because microwave and wind-force reason can lead to tealeaves to scatter in the machine of completing, causes the waste of a portion of tealeaves.

So we propose a tea wrap device in order to solve the problem presented in the above.

Disclosure of Invention

The utility model aims to provide a tea enzyme deactivation device which is used for solving the problems of uneven enzyme deactivation and scattered tea in the existing enzyme deactivation machine in the market, which is proposed by the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: a tea enzyme deactivating device comprises a shell, a roller I, a moving seat I, a support II, a motor base and a collecting discharge hole;

the four corners of the lower surface of the shell are fixedly provided with supporting legs through bolts, the upper surface of the inner part of the shell is fixedly provided with a first microwave generator through bolts, the middle position of the upper surface of the shell is fixedly provided with a second microwave generator through a third lag, the lower surface of the inner part of the shell is fixedly provided with a second microwave generator through bolts, the lower surface of the shell is fixedly welded with a second microwave generator through the lower surface of the shell, and the lower end of the inner part of the shell is fixedly provided with a separation net through bolts;

the front end and the rear end of the roller I penetrate through the shell through mechanical shaft seals and are respectively fixed on the upper surface of the support I through bearing seats, an auxiliary belt is additionally arranged on the outer surface of the roller I, a roller II is arranged in the left side of the auxiliary belt, the roller II penetrates through the shell through the mechanical shaft seals, and the bearing seats at the front end and the rear end of the roller II are fixed on the upper surface of the support I through bolts;

the second support is positioned on the right side of the shell, the upper surface of the second support is fixedly provided with a bearing seat by using bolts respectively, the bearing seat on the upper surface of the second support is internally provided with a roller IV, the outer surface of the roller IV is connected with a conveying belt, the left side of the conveying belt is internally provided with a roller III, the upper surface of the first movable seat is connected with the front end of the roller IV by using the bearing seat, the lower part of the first movable seat is nested with a first fixed seat, the inner part of the first fixed seat is fixedly provided with a first hydraulic cylinder by using bolts, the rear end of the roller IV is fixedly provided with the upper surface of the second movable seat by using the bearing seat, the lower part of the second movable seat is nested with the second fixed seat, and the inner part of the second fixed seat is fixedly provided with a second hydraulic cylinder by using bolts;

the motor base is positioned at the right rear position of the shell, the upper surface of the motor base is fixedly provided with a driving motor by using a bolt, an output shaft of the driving motor is connected with the rear end of the roller IV by a key, a gear fixed on the output shaft of the driving motor is meshed with a gear I at the rear end, and the gear I is connected with a belt pulley at the rear end of the roller I by using a belt;

the collecting discharge hole is positioned at the lower end of the right side surface of the shell, and the collecting discharge hole is arranged on the right side surface of the shell by using a hinge.

Preferably, the center line of the auxiliary belt is overlapped with the center line of the first roller and the center line of the second roller, the center line of the auxiliary belt is overlapped with the center line of the conveying belt, the whole structure of the auxiliary belt and the conveying belt is designed into a net structure, the width of the auxiliary belt is identical with that of the conveying belt, and meanwhile, the length of the auxiliary belt is smaller than that of the conveying belt.

By adopting the arrangement of the structure, the auxiliary belt is uniformly arranged on the outer surfaces of the first roller and the second roller through the mutual coincidence of the central lines of the auxiliary belt and the first roller and the central line of the second roller, the auxiliary belt is coincident with the central line of the conveying belt, the conveying belt is uniformly covered by the auxiliary belt, the integral structure of the auxiliary belt and the conveying belt is designed into a net structure, the fixation effect of tea leaves can be improved, and the auxiliary belt is identical with the conveying belt in width, so that the conveying belt is comprehensively covered by the auxiliary belt.

Preferably, the integral structure of the first microwave generator is formed by a single rectangular structure, gaps exist among the first microwave generators, the first microwave generator and the second microwave generator are of symmetrical structure design, and the cross section of the first microwave generator is parallel to the cross section of the second microwave generator.

By adopting the arrangement of the structure, the whole structure of the first microwave generator is formed by a single rectangular structure, microwaves can be uniformly dispersed, gaps exist between the first microwave generator and the air exchanging port, interference between the first microwave generator and the air exchanging port is prevented, the first microwave generator and the second microwave generator are designed to be symmetrical structures, tea leaves can be uniformly deactivated from the upper direction and the lower direction, the cross sections of the first microwave generator and the second microwave generator are parallel to each other, and the first microwave generator and the second microwave generator are prevented from being inclined to influence the deactivation effect;

preferably, the length and width of the lower surface of the first movable seat are smaller than those of the first fixed seat, the center line of the first movable seat coincides with the center line of the first hydraulic cylinder, the center line of the first movable seat coincides with the center line of the second movable seat, and the first movable seat and the second movable seat adopt the same structural design.

By adopting the arrangement of the structure, the length and the width of the lower surface of the first movable seat are smaller than those of the first fixed seat, so that the first movable seat can move in the first fixed seat, the center lines of the first movable seat and the first fixed seat are overlapped, the first movable seat can be prevented from interfering with the first fixed seat during movement, the center lines of the first movable seat and the first hydraulic cylinder are overlapped, the first hydraulic cylinder can stably lift the first movable seat, and meanwhile, the first movable seat and the second movable seat adopt the same structural design, so that the third roller can stably move;

preferably, the whole structure of the isolation net is designed into a net structure, the hole gap of the isolation net is smaller than that of the conveying belt, the cross section of the isolation net is parallel to the cross section of the shell, and the length and the width of the isolation net are consistent with those of the inside of the shell.

By adopting the arrangement of the structure, the whole structure of the isolation net is designed into a net structure, so that microwave heat can be better transferred, the hole gap of the isolation net is smaller than that of the conveying belt, tea falling off from the conveying belt can be blocked, the cross sections of the isolation net and the shell are mutually parallel, the isolation net can be balanced in the shell, and the length and the width of the isolation net are consistent with those of the inside of the shell, so that the isolation net can be more attached to the inner wall of the shell;

preferably, the center line of the driving motor coincides with the center line of the roller IV, the belt pulley of the driving motor is on the same plane with the belt pulley of the roller I, and the center line of the driving motor coincides with the center line of the motor base.

By adopting the arrangement of the structure, the driving motor and the center line of the roller IV are overlapped, so that the driving motor can uniformly drive the roller IV to rotate, the belt pulley of the driving motor and the belt pulley of the roller I are positioned on the same plane, the roller I can synchronously rotate, the center line of the driving motor and the center line of the motor base are overlapped, and the driving motor can be stably fixed on the upper surface of the motor base.

Compared with the prior art, the utility model has the beneficial effects that: this tea wrap device:

1. the microwave generator I and the microwave generator II are arranged, and the microwave generator I and the microwave generator II start to work simultaneously after the tea leaves enter the fixation machine through the cooperation among the parts, and all surfaces of the tea leaves can be uniformly subjected to fixation operation through the net structure of the conveying belt, so that the fixation efficiency of the fixation machine is faster, and the fixation effect is better;

2. the auxiliary belt, the conveying belt and the isolation net are arranged, through the cooperation among the parts, when tea leaves enter the fixation machine along with the rotation of the conveying belt, the auxiliary belt rotates along with the rotation of the conveying belt to stabilize the tea leaves, after hot air is generated, the auxiliary belt shields the tea leaves above the tea leaves, so that the tea leaves are prevented from scattering and falling due to the hot air, and after the tea leaves fall, the isolation net can collect the fallen tea leaves, so that the tea leaves are prevented from entering the key parts to cause machine damage;

3. be provided with and remove seat one, fixing base one, pneumatic cylinder one, fixing base two, pneumatic cylinder two and remove seat two, through the cooperation between the above-mentioned part, through making the motion of pneumatic cylinder one and pneumatic cylinder two, drive and remove seat one and remove seat two, make roller three reciprocate simultaneously, and then adjust the interval of conveyer belt and auxiliary belt left end for the machine of completing can carry out the operation of completing to multiple tealeaves, and the auxiliary belt carries out good auxiliary fixation simultaneously.

Drawings

FIG. 1 is a schematic diagram of a front view structure of the present utility model;

FIG. 2 is a left-hand structural schematic diagram of the present utility model;

FIG. 3 is a right side view of the present utility model;

fig. 4 is a schematic view of the structure of the conveyor belt, the third roller and the fourth roller according to the utility model.

In the figure: 1. a housing; 2. a first roller; 3. an auxiliary belt; 4. an air exchanging port I; 5. a first microwave generator; 6. a second roller; 7. a conveyor belt; 8. a third roller; 9. a first movable seat; 10. a first fixing seat; 11. a first hydraulic cylinder; 12. a support leg; 13. an isolation net; 14. an air exchanging port II; 15. a second microwave generator; 16. a first support; 17. a second support; 18. a fourth roller; 19. a second fixing seat; 20. a second hydraulic cylinder; 21. a second movable seat; 22. a driving motor; 23. a motor base; 24. collecting a discharge hole; 25. and a first gear.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, the present utility model provides a technical solution: a tea enzyme deactivating device comprises a shell 1, a roller I2, an auxiliary belt 3, a first air exchanging opening 4, a microwave generator I5, a roller II 6, a conveying belt 7, a roller III 8, a first movable seat 9, a first fixed seat 10, a first hydraulic cylinder 11, a supporting leg 12, an isolation net 13, a second air exchanging opening 14, a second microwave generator II 15, a first support 16, a second support 17, a fourth roller 18, a second fixed seat 19, a second hydraulic cylinder 20, a second movable seat 21, a driving motor 22, a motor base 23, a collecting discharge opening 24 and a first gear 25;

the four corners of the lower surface of the shell 1 are fixedly provided with the supporting legs 12 by using bolts, the upper surface of the interior of the shell 1 is fixedly provided with the first microwave generator 5 by using bolts, the middle position of the upper surface of the shell 1 is fixedly provided with the first air exchanging port 4 penetrating through the shell 1, the lower surface of the interior of the shell 1 is fixedly provided with the second microwave generator 15 by using the lagging three mounting, the lower surface of the shell 1 is fixedly welded with the second air exchanging port 14 penetrating through the lower surface of the shell 1, the lower end of the interior of the shell 1 is fixedly provided with the isolation net 13 by using bolts, the whole structure of the first microwave generator 5 is formed by a single rectangular structure, gaps exist between the first microwave generator 5 and the second microwave generator 15, the cross section of the first microwave generator 5 and the cross section of the second microwave generator 15 are mutually parallel, so that tea leaves can be deactivated more quickly, the whole structure of the isolation net 13 is designed into a net structure, the gaps of the isolation net 13 are smaller than the gaps of the holes of the conveying belt 7, the cross section of the isolation net 13 and the cross section of the shell 1 are mutually parallel to the cross section of the inner side of the shell 13, and the lengths of the cross section of the isolation net 13 and the cross section of the inner part of the tea leaves are mutually parallel to each other are mutually different from each other, and the lengths of the tea leaves can be collected;

the front end and the rear end of the roller I2 penetrate through the shell 1 through mechanical shaft seals and are respectively fixed on the upper surface of the support I16 through bearing seats, an auxiliary belt 3 is additionally arranged on the outer surface of the roller I2, a roller II 6 is arranged in the left side of the auxiliary belt 3, the roller II 6 penetrates through the shell 1 through the mechanical shaft seals, the bearing seats at the front end and the rear end of the roller II 6 are fixedly arranged on the upper surface of the support I16 through bolts, the center line of the auxiliary belt 3 is mutually overlapped with the center line of the roller I2 and the center line of the roller II 6, the center line of the auxiliary belt 3 is overlapped with the center line of the conveying belt 7, the integral structure of the auxiliary belt 3 and the conveying belt 7 is of a net-shaped structure design, the width of the auxiliary belt 3 is the same as the width of the conveying belt 7, the length of the auxiliary belt 3 is smaller than the length of the conveying belt 7, and the tea leaves are prevented from being dispersed in the fixation through the aid of the auxiliary belt 3;

the second support 17 is positioned on the right side of the shell 1, the upper surface of the second support 17 is respectively fixed with a bearing seat by using bolts, a fourth roller 18 is arranged in the bearing seat on the upper surface of the second support 17, the outer surface of the fourth roller 18 is connected with a conveying belt 7, a third roller 8 is arranged in the left side of the conveying belt 7, the upper surface of the first movable seat 9 is connected with the front end of the fourth roller 18 by using the bearing seat, a first fixed seat 10 is nested below the first movable seat 9, a first hydraulic cylinder 11 is fixed in the first fixed seat 10 by using bolts, the rear end of the fourth roller 18 is provided with the upper surface of the second movable seat 21 by using the bearing seat, meanwhile, a second fixing seat 19 is nested below the second moving seat 21, a second hydraulic cylinder 20 is fixed inside the second fixing seat 19 by using bolts, the length and the width of the lower surface of the first moving seat 9 are smaller than those of the first fixing seat 10, the center line of the first moving seat 9 coincides with the center line of the first hydraulic cylinder 11, the center line of the first moving seat 9 coincides with the center line of the second moving seat 21, the first moving seat 9 and the second moving seat 21 adopt the same structural design, and the height of the third roller 8 can be adjusted by moving the first moving seat 9 and the second moving seat 21;

the motor base 23 is positioned at the right rear position of the shell 1, the upper surface of the motor base 23 is fixedly provided with a driving motor 22 by using a bolt, the output shaft of the driving motor 22 is connected with the rear end of the roller IV 18 by a key, a gear fixed on the output shaft of the driving motor 22 is meshed with a gear I25 at the rear end, meanwhile, the gear I25 is connected with a belt pulley on the rear end of the roller I2 by using a belt, the central line of the driving motor 22 is coincident with the central line of the roller IV 18, the belt pulley of the driving motor 22 is on the same plane with the belt pulley of the roller I2, and the central line of the driving motor 22 is coincident with the central line of the motor base 23, so that the roller I2 and the roller IV 18 can be synchronously driven to rotate simultaneously;

the collection outlet 24 is located at the lower end of the right side surface of the housing 1, and the collection outlet 24 is mounted on the right side surface of the housing 1 using a hinge.

Working principle: when the tea enzyme deactivation device is used, tea leaves are firstly placed on the upper surface of the conveying belt 7, then the first microwave generator 5 and the second microwave generator 15 are started, the driving motor 22 is started to drive the first roller 2 and the fourth roller 18 to start rotating, then the conveying belt 7 starts rotating, the tea leaves are conveyed into the shell 1, meanwhile the auxiliary belt 3 starts rotating to limit the tea leaves, then tea enzyme deactivation operation is started, the first air exchanging port 4 and the second air exchanging port 14 start working, the tea leaves are removed from the conveying belt 7 after the enzyme deactivation is completed, when tea leaves with different specifications are needed to be deactivated, the first moving seat 9 and the second moving seat 21 are driven to move through the movement of the first hydraulic cylinder 11 and the second hydraulic cylinder 20, meanwhile, the third roller 8 is enabled to move up and down, the distance between the conveying belt 7 and the left end of the auxiliary belt 3 is adjusted, the enzyme deactivation machine can deactivate a plurality of tea leaves, and finally the isolation net 13 is taken out from the collecting and discharging port 24, and the isolation net 13 is removed.

Thereby completing a series of works. What is not described in detail in this specification is prior art known to those skilled in the art.

Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.

Claims (6)

1. The utility model provides a tealeaves device that completes, includes shell (1), roller one (2), removes seat one (9), support two (17), motor base (23) and collects discharge gate (24), its characterized in that:

the four corners of the lower surface of the shell (1) are fixedly provided with supporting legs (12) through bolt installation, the upper surface of the interior of the shell (1) is fixedly provided with a first microwave generator (5) through bolt installation, the middle position of the upper surface of the shell (1) is fixedly provided with a first air exchanging opening (4) penetrating through the shell (1), the lower surface of the interior of the shell (1) is fixedly provided with a second microwave generator (15) through three lagging installations, the lower surface of the shell (1) is fixedly provided with a second air exchanging opening (14) penetrating through the lower surface of the shell (1) through bolt welding, and the lower end of the interior of the shell (1) is fixedly provided with a separation net (13) through bolt;

the front end and the rear end of the roller I (2) penetrate through the shell (1) through mechanical shaft seals and are respectively fixed on the upper surface of the support I (16) through bearing seats, an auxiliary belt (3) is additionally arranged on the outer surface of the roller I (2), a roller II (6) is arranged in the left side of the auxiliary belt (3), the roller II (6) penetrates through the shell (1) through the mechanical shaft seals, and the bearing seats at the front end and the rear end of the roller II (6) are fixed on the upper surface of the support I (16) through bolts;

the second support (17) is positioned on the right side of the shell (1), the upper surfaces of the second support (17) are respectively fixed with a bearing seat by using bolts, the bearing seat on the upper surface of the second support (17) is internally provided with a fourth roller (18), the outer surface of the fourth roller (18) is connected with a conveying belt (7), the inner part of the left side of the conveying belt (7) is provided with a third roller (8), the upper surface of the first movable seat (9) is connected with the front end of the fourth roller (18) by using the bearing seat, the first fixed seat (10) is nested below the first movable seat (9), the first hydraulic cylinder (11) is fixed inside the first fixed seat (10) by using bolts, the rear end of the fourth roller (18) is provided with the upper surface of the second movable seat (21), the second fixed seat (19) is nested below the second movable seat (21), and the second hydraulic cylinder (20) is fixed inside the second fixed seat (19) by using bolts;

the motor base (23) is positioned at the right rear position of the shell (1), the upper surface of the motor base (23) is fixedly provided with a driving motor (22) by using a bolt, an output shaft of the driving motor (22) is connected with the rear end of the roller IV (18) by a key, a gear fixed on the output shaft of the driving motor (22) is meshed with a rear end gear I (25), and meanwhile the gear I (25) is connected with a belt pulley on the rear end of the roller I (2) by using a belt;

the collecting discharge port (24) is arranged at the lower end of the right side surface of the shell (1), and the collecting discharge port (24) is arranged on the right side surface of the shell (1) by using a hinge.

2. A tea de-enzyming device according to claim 1, wherein: the center line of the auxiliary belt (3) is overlapped with the center line of the roller I (2) and the center line of the roller II (6), the center line of the auxiliary belt (3) is overlapped with the center line of the conveying belt (7), the whole structure of the auxiliary belt (3) and the conveying belt (7) is of a net structure design, the width of the auxiliary belt (3) is identical with the width of the conveying belt (7), and meanwhile, the length of the auxiliary belt (3) is smaller than the length of the conveying belt (7).

3. A tea de-enzyming device according to claim 1, wherein: the whole structure of the first microwave generator (5) is composed of an independent rectangular structure, gaps exist among the first microwave generator (5), the first microwave generator (5) and the second microwave generator (15) are of symmetrical structure design, and the cross section of the first microwave generator (5) and the cross section of the second microwave generator (15) are parallel.

4. A tea de-enzyming device according to claim 1, wherein: the length and the width of the lower surface of the first movable seat (9) are smaller than those of the first fixed seat (10), the center line of the first movable seat (9) coincides with the center line of the first hydraulic cylinder (11), the center line of the first movable seat (9) coincides with the center line of the second movable seat (21), and the first movable seat (9) and the second movable seat (21) adopt the same structural design.

5. A tea de-enzyming device according to claim 1, wherein: the whole structure of the isolation net (13) is designed into a net structure, the hole gap of the isolation net (13) is smaller than that of the conveying belt (7), the cross section of the isolation net (13) is parallel to the cross section of the shell (1), and the length and the width of the isolation net (13) are consistent with those of the inside of the shell (1).

6. A tea de-enzyming device according to claim 1, wherein: the center line of the driving motor (22) coincides with the center line of the roller IV (18), the belt pulley of the driving motor (22) and the belt pulley of the roller I (2) are positioned on the same plane, and the center line of the driving motor (22) coincides with the center line of the motor base (23).