CN105397171A - Continuous cutting and automatic discharging cutting machine special for angle valve quick opening - Google Patents
Continuous cutting and automatic discharging cutting machine special for angle valve quick opening Download PDFInfo
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- CN105397171A CN105397171A CN201510823947.7A CN201510823947A CN105397171A CN 105397171 A CN105397171 A CN 105397171A CN 201510823947 A CN201510823947 A CN 201510823947A CN 105397171 A CN105397171 A CN 105397171A
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Abstract
The invention relates to a continuous cutting and automatic discharging cutting machine special for angle valve quick opening. The continuous cutting and automatic discharging cutting machine comprises a rolling feeding mechanism and a cutting mechanism; a workblank sample is fixed to a jig of the rolling feeding mechanism, and a cutting sheet of the cutting mechanism is arranged to be aligned with a cutting point of the workblank sample; the rolling feeding mechanism conducts rolling feeding around a horizontally-arranged rotating shaft; when being located at the feeding position, the jig is used for fixing the workblank sample, the rolling feeding mechanism drives the workblank sample to roll to the cutting sheet, and the cutting mechanism conducts cutting on the workblank sample; and the rolling feeding mechanism continuously rolls, the cutting mechanism completes cutting of the workblank sample, the workblank sample is released through the jig, and discharging is completed. The continuous cutting and automatic discharging cutting machine is specially used for angle valve quick opening cutting, automatic circulation cutting is achieved through rolling of the rolling feeding mechanism, continuous cutting is guaranteed, and the cutting efficiency is greatly improved. The workblank sample is positioned in an air cylinder clamping manner; and compared with a manual compression manner, the cutting error caused by swinging of the workblank sample is avoided.
Description
Technical field
The present invention relates to a kind of cutting machine, more particularly, the angle valve relating to a kind of continuous cutting automatic blanking opens cutter special soon.
Background technology
When employing hand-powered cutter carries out blank cutting, need operating personnel's proficiency by blank by mould, pull handle on the other hand, cutting blade declines, and completes cutting.The deficiency of hand-powered cutter is obvious, and danger is high, labour intensity is large, efficiency is low.
The automatic gas cutting machine of prior art, adopts straight feeding substantially, and realizing automatic blanking also needs other assemblies to coordinate, realize more complicated, and need to leave straight feeding, and the placement space of cutting agency, the volume of equipment complete machine and land area take larger position.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of handling safety, the angle valve automatically collecting the continuous cutting automatic blanking of waste material and finished product opens cutter special soon.
Technical scheme of the present invention is as follows:
The angle valve of continuous cutting automatic blanking opens a cutter special soon, comprises roll feeder structure, cutting mechanism, and blank sample is fixed on the tool of roll feeder structure, and the cutting blade of cutting mechanism aims at the cut point setting of blank sample; Roll feeder structure carries out rolling feeding around horizontally disposed rotating shaft; When tool is positioned at upper material level, for secured blank sample, roll feeder structure drives blank sample to be rolled into cutting blade, cutting mechanism carries out the cutting of blank sample, and roll feeder structure continues to roll, and cutting mechanism completes the cutting of blank sample, tool release blank sample, completes blanking.
As preferably, tool comprises mould, cylinder, pressing plate, and mould is fixed on roll feeder structure, and blank specimen holder, by air cylinder driven, is contained between mould and pressing plate, or is discharged between mould and pressing plate by blank sample by pressing plate.
As preferably, cylinder and mould be synchronous axial system with the rolling of roll feeder structure.
As preferably, roll feeder structure also comprises rotating shaft, cylinder, and cylinder rolls with the rotation of rotating shaft, and tool is arranged on cylinder.
As preferably, the source of the gas of cylinder is inputted by fixed block, and the air inlet gas circuit formed through between fixed block, rotating shaft exports from the gas outlet of rotating shaft, and inputs cylinder; During exhaust, the exhaust gas circuit of gas through being formed between fixed block, rotating shaft is discharged from the exhaust outlet of fixed block.
As preferably, rotating shaft is rotated in fixed block, fixed block is provided with air inlet, the inner surface of fixed block is provided with air inlet air drain, rotating shaft is provided with the air admission hole communicated with gas outlet, fixed block and rotating shaft are formed between seal area, and air inlet air drain and air admission hole are arranged in seal area, and the gas outlet of rotating shaft is arranged on position outer between seal area.
As preferably, the steam vent that rotating shaft is also provided with air intake, communicates with air intake, fixed block is also provided with exhaust outlet, and the inner surface of fixed block is also provided with exhaust air drain, and exhaust air drain communicates with exhaust outlet; Exhaust air drain and steam vent are arranged in seal area, and the air intake of rotating shaft is arranged on position outer between seal area.
As preferably, the exhaust gas circuit between the air inlet gas circuit between the air admission hole of rotating shaft to gas outlet, steam vent to air intake is embedded in the inside of rotating shaft.
As preferably, cylinder comprises latch, support ring, carrier bar, and latch is fixedly mounted in rotating shaft, with rotating shaft synchronous axial system; Support ring is arranged on the both sides of latch, and carrier bar is locked in latch and support cup respectively, forms cylinder; Rotating shaft is located on the axis of cylinder.
As preferably, multiple tool is arranged on the rotating direction of roll feeder structure successively continuously.
As preferably, mould is arranged on the end of carrier bar, when blank sample clamping is on tool, needs the waste part of excision to extend beyond mould, is cut by cutting mechanism.
As preferably, below the position of cutting blade and blank sample contacts, arrange waste channel, the waste part under excision falls to waste channel; Arrange product channel below the position of tool release blank sample, the finishing section of the blank sample cut falls to product channel.
As preferably, cutting mechanism is coated on machine shell inside, and machine shell offers material loading window in the position of roll feeder structure, and when tool is positioned at upper material level, tool turns to material loading window, is extended to outside machine shell by material loading window.
As preferably, by changing different moulds, with the blank sample that adaptation is different; Cutting mechanism carries out position adjustments by governor motion.
Beneficial effect of the present invention is as follows:
The angle valve of continuous cutting automatic blanking of the present invention opens cutter special soon, is exclusively used in angle valve and opens cutting soon, can replace traditional hand cut machine and the straight feeding cutting machine of prior art.The present invention is cut by the scrolling realization automatic cycle of roll feeder structure, ensures uninterruptedly to cut, and greatly improves cutting efficiency.Adopt the mode of cylinder clamping to locate blank sample, compare the manual mode compressed and avoid the cutting error brought because blank sample rocks.
Because the position in the waste part of blank sample and the tool of finishing section is different, automatic feed dividing and automatic blanking can be realized respectively by waste channel and product channel after having cut, the present invention all can also arrange tool at the two ends of roll feeder structure, make once to cut the cutting that can complete two blank samples, greatly improve cutting efficiency.
The replaceable type of mould in tool, in order to cut dissimilar blank sample, ensures that the present invention has the wider scope of application, reduces cost of investment.
Accompanying drawing explanation
Fig. 1 is internal structure schematic diagram of the present invention;
Fig. 2 is front view of the present invention;
Fig. 3 is left view of the present invention;
Fig. 4 is top view of the present invention;
Fig. 5 is the structural representation of roll feeder structure;
Fig. 6 is the structural representation of rotating shaft;
Fig. 7 is the partial schematic diagram of rotating shaft;
Fig. 8 is the perspective view of fixed block;
Fig. 9 is overall schematic of the present invention;
Figure 10 is the schematic diagram of blank sample;
In figure: 10 is moulds, 11 is cylinders, 12 is pressing plates, 13 is fixed heads, 20 is latch, 21 is support rings, 22 is carrier bars, 30 is rotating shafts, 31 is air admission holes, 32 is gas outlets, 33 is air intakes, 34 is steam vents, 35 is rolling bearing units, 40 is fixed blocks, 41 is air inlets, 42 is air inlet air drains, 43 is exhaust outlets, 44 is exhaust air drains, 45 is firm bankings, 50 is reducing motors, 51 is sprocket wheels, 52 is chains, 60 is cutting motors, 61 is cutting blades, 70 is machine shells, 71 is material loading windows, 72 is waste channel, 73 is product channel, 80 is pulse dust collectors, 90 is finishing section, 91 is waste parts.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in further detail.
The present invention is in order to overcome the deficiency of the cutting machine of prior art, a kind of angle valve of continuous cutting automatic blanking is provided to open cutter special soon, as shown in Figures 1 to 4, comprise roll feeder structure, cutting mechanism, blank sample is fixed on the tool of roll feeder structure.Cutting mechanism comprises cutting blade 61, cutting motor 60, and the cutting blade 61 of cutting mechanism aims at the cut point setting of blank sample; Roll feeder structure carries out rolling feeding around horizontally disposed rotating shaft 30; When tool is positioned at upper material level, for secured blank sample, roll feeder structure drives blank sample to be rolled into cutting blade 61, cutting mechanism carries out the cutting of blank sample, and roll feeder structure continues to roll, and cutting mechanism completes the cutting of blank sample, tool release blank sample, completes blanking.
In the present invention, cutting mechanism is fixed on the position being applicable to cutting, and reducing motor 50 drives roll feeder structure to carry out circulating rolling by sprocket wheel 51, chain 52, and for a tool, tool carries out pitch of the laps rotation with the rolling of roll feeder structure.When tool is positioned at upper material level, when namely tool turns to this position, for blank sample is arranged on tool.Blank sample is by artificial placement, or supporting feed mechanism is placed.Then tool rotates close with the rolling of roll feeder structure towards cutting blade 61, and roll feeder structure progressive rolling movement, makes blank sample contact with cutting blade 61, and is rotated further, until cutting blade 61 completes the cutting to blank sample.Roll feeder structure continues to roll, and tool is reset to material level after rotating one week again, carries out second time and places blank sample.
As shown in Figure 5, tool comprises mould 10, cylinder 11, pressing plate 12, and mould 10 is fixed on roll feeder structure, and pressing plate 12 drives by cylinder 11, blank specimen holder is contained between mould 10 and pressing plate 12, or blank sample is discharged between mould 10 and pressing plate 12.During material loading, be placed on by blank sample on mould 10, cylinder 11 shrinks, and pull pressing plate 12 towards the motion of mould 10 direction, blank sample clamping is between pressing plate 12 and mould 10.When having cut, cylinder 11 promotes pressing plate 12 away from mould 10, and release blank sample, roll feeder structure is rotated further, and blank sample is dropped from tool, completes blanking.
Roll feeder structure also comprises rotating shaft 30, cylinder, and cylinder rolls with the rotation of rotating shaft 30, and tool is arranged on cylinder, follows the rolling of cylinder and rotates.Mould 10 is fixedly mounted on carrier bar 22, and carrier bar 22 is also provided with fixed head 13, and cylinder 11 is by being connected with fixed head 13 and then being fixed on cylinder.Because cylinder 11 is connected with pressing plate 12, for controlling the motion of pressing plate 12, therefore, cylinder 11 and mould 10 be synchronous axial system with the rolling of roll feeder structure, cylinder 11 for controlling the motion of pressing plate 12, then cylinder 11 and mould 10, pressing plate 12 all follow roll feeder structure rolling and together with rotate.
Cylinder comprises latch 20, support ring 21, carrier bar 22, and latch 20 is fixedly mounted in rotating shaft 30, with rotating shaft 30 synchronous axial system; Support ring 21 is arranged on the both sides of latch 20, and carrier bar 22 is locked at latch 20 respectively with in support cup, forms cylinder; Rotating shaft 30 is located on the axis of cylinder, and latch 20 is driven by rotating shaft 30, drives carrier bar 22 to follow rotating shaft 30 and rotates, and namely forms cylinder and rolls by the driving of rotating shaft 30 rotation.
In the present embodiment, roll feeder structure is fixedly mounted on machine shell 70, particularly, rotating shaft 30 two ends are provided with rolling bearing units 35, rolling bearing units 35 are locked on machine shell 70, and fixed block 40 is arranged on machine shell 70 by firm banking 45, keep not being moved or rotating.During work, rotating shaft 30 drives rollers roll, and then drives tool to rotate together.
The rolling of cylinder must be followed due to cylinder 11 and rotate, if adopt simple tracheae to be connected with cylinder 11 by source of the gas, then along with the rolling of cylinder, tracheae then can constantly be wrapped in rotating shaft 30, tracheae is not endless, in cylinder neither be infinitely great, the normal use of roll feeder structure cannot be realized.Therefore, the invention provides a kind of structure of rotating air feed, as shown in Figure 6 to 8, the source of the gas of cylinder 11 is inputted by fixed block 40, and the air inlet gas circuit formed through between fixed block 40, rotating shaft 30 exports from the gas outlet 32 of rotating shaft 30, and inputs cylinder 11.During exhaust, the exhaust gas circuit of gas through being formed between fixed block 40, rotating shaft 30 is discharged from the exhaust outlet 43 of fixed block 40.Due to cylinder 11 and rotating shaft 30 synchronous axial system, therefore, even if be connected by tracheae between cylinder 11 and the gas outlet 32 of rotating shaft 30, tracheae two ends all with cylinder 11 synchronous axial system, winding problem can not be there is.
Particularly, rotating shaft 30 is rotated in fixed block 40, and fixed block 40 is provided with air inlet 41, and gas is inputted fixed block 40 from air inlet 41 by source of the gas.The inner surface of fixed block 40 is provided with air inlet air drain 42, rotating shaft 30 is provided with the air admission hole 31 communicated with gas outlet 32, and fixed block 40 and rotating shaft 30 are formed between seal area, and air inlet air drain 42 and air admission hole 31 are arranged in seal area, ensure that in the process that rotating shaft 30 is rotated, gas does not leak.The gas outlet 32 of rotating shaft 30 is arranged on position outer between seal area.The gas outlet 32 of rotating shaft 30 is arranged on the position outside fixed block 40 coverage, facilitates the connection of tracheae and gas outlet 32.The steam vent 34 that rotating shaft 30 is also provided with air intake 33, communicates with air intake 33, fixed block 40 is also provided with exhaust outlet 43, and the inner surface of fixed block 40 is also provided with exhaust air drain 44, and exhaust air drain 44 communicates with exhaust outlet 43; Exhaust air drain 44 and steam vent 34 are arranged in seal area, and the air intake 33 of rotating shaft 30 is arranged on position outer between seal area.
Exhaust gas circuit between air inlet gas circuit between air admission hole 31 to the gas outlet 32 of rotating shaft 30, steam vent 34 to air intake 33 is embedded in the inside of rotating shaft 30.Gas circuit built-in external relative to gas circuit (as arranged tracheae outside rotating shaft 30, connecting air admission hole 31 and gas outlet 32) more can ensure stability and the service life of gas circuit performance, reduces maintenance cost.
Because cylinder is circulating rolling, along with the rolling of cylinder, cutting mechanism can cut blank sample continuously, in order to raise the efficiency, can arrange multiple tool on roll feeder structure, multiple tool is arranged on the rotating direction of roll feeder structure successively continuously.
Cutting machine of the present invention also provides the function of automatic feed dividing.Concrete structure is: mould 10 is arranged on the end of carrier bar 22, when blank sample clamping is as shown in Figure 10 on tool, needs the waste part 91 of excision to extend beyond mould 10, is cut by cutting mechanism.After having cut, finishing section 90 and waste part 91 lay respectively at the both sides of cutting blade 61, and finishing section 90 is fixed on tool, and waste part 91 drops from the opposite side of cutting blade 61.Below cutting blade 61 with the position of blank sample contacts, arrange waste channel 72, the waste part 91 under excision falls to waste channel 72; Arrange product channel 73 below the position of tool release blank sample, the finishing section 90 of the blank sample cut falls to product channel 73.
In order to ensure production safety, as shown in Figure 9, the present invention adopts close to full-enclosed structure, reduces and produces danger coefficient.It is inner that cutting mechanism is coated on machine shell 70, and machine shell 70 offers material loading window 71 in the position of roll feeder structure, and when tool is positioned at upper material level, tool turns to material loading window 71, is extended to outside machine shell 70 by material loading window 71.During operation, operating personnel only need the placement action carrying out blank sample in the position of material loading window 71, do not contact cutting mechanism.
When needs improve applicability of the present invention, mould 10 is provided with renewable form, by changing different moulds 10, with the blank sample that adaptation is different.Meanwhile, in order to carry out adaptation from different moulds 10 better, cutting mechanism carries out position adjustments by governor motion.As arranged adjusting bolt, by rotating adjusting bolt, cutting motor 60 position being finely tuned, and then the position of cutting blade 61 is finely tuned.
The present invention also arranges external pulse dust collector 80, is used for dispelling the heat and dedusting, adopts two cutting motors 60, effectively can reduce fault rate.
The course of work of the present invention is as follows:
1) power initiation;
2) cutting motor 60, reducing motor 50, external pulse dust collector 80 start;
3) cutting motor 60 drives cutting blade 61 to continue high-speed rotation;
4) reducing motor 50 drives rotating shaft 30 cycle rotation by sprocket wheel 51, chain 52, thus drives mould 10 fixed thereon, cylinder 11, pressing plate 12 to rotate;
5) be manually placed on mould 10 by blank sample, when mould 10 turns to desired location, cylinder 11 contraction bands dynamic pressure plate 12 compresses blank sample, rotates and cut by cutting blade 61 through cylinder;
6) after blank sample has cut, waste part 91 is concentrated through waste channel 72, waits for subsequent treatment; The finishing section 90 cut is driven by cylinder, and the position exhaust hood 11 to setting stretches out, and band dynamic pressure plate 12 unclamps, and finishing section 90 is free to fall into product channel 73;
7) mould 10, cylinder 11, pressing plate 12 are rotated further initial position, complete a circulation, and manually reinforced entering is cut next time again.
Above-described embodiment is only used to the present invention is described, and is not used as limitation of the invention.As long as according to technical spirit of the present invention, change above-described embodiment, modification etc. all will be dropped in the scope of claim of the present invention.
Claims (14)
1. the angle valve of cutting automatic blanking opens a cutter special soon continuously, and it is characterized in that, comprise roll feeder structure, cutting mechanism, blank sample is fixed on the tool of roll feeder structure, and the cutting blade of cutting mechanism aims at the cut point setting of blank sample; Roll feeder structure carries out rolling feeding around horizontally disposed rotating shaft; When tool is positioned at upper material level, for secured blank sample, roll feeder structure drives blank sample to be rolled into cutting blade, cutting mechanism carries out the cutting of blank sample, and roll feeder structure continues to roll, and cutting mechanism completes the cutting of blank sample, tool release blank sample, completes blanking.
2. the angle valve of continuous cutting automatic blanking according to claim 1 opens cutter special soon, it is characterized in that, tool comprises mould, cylinder, pressing plate, mould is fixed on roll feeder structure, pressing plate is by air cylinder driven, blank specimen holder is contained between mould and pressing plate, or blank sample is discharged between mould and pressing plate.
3. the angle valve of continuous cutting automatic blanking according to claim 2 opens cutter special soon, it is characterized in that, cylinder and mould be synchronous axial system with the rolling of roll feeder structure.
4. the angle valve of continuous cutting automatic blanking according to claim 3 opens cutter special soon, and it is characterized in that, roll feeder structure also comprises rotating shaft, cylinder, and cylinder rolls with the rotation of rotating shaft, and tool is arranged on cylinder.
5. the angle valve of continuous cutting automatic blanking according to claim 4 opens cutter special soon, and it is characterized in that, the source of the gas of cylinder is inputted by fixed block, and the air inlet gas circuit formed through between fixed block, rotating shaft exports from the gas outlet of rotating shaft, and inputs cylinder; During exhaust, the exhaust gas circuit of gas through being formed between fixed block, rotating shaft is discharged from the exhaust outlet of fixed block.
6. the angle valve of continuous cutting automatic blanking according to claim 5 opens cutter special soon, it is characterized in that, rotating shaft is rotated in fixed block, fixed block is provided with air inlet, the inner surface of fixed block is provided with the air inlet air drain communicated with air inlet, and rotating shaft is provided with the air admission hole communicated with gas outlet, and fixed block and rotating shaft are formed between seal area, air inlet air drain and air admission hole are arranged in seal area, and the gas outlet of rotating shaft is arranged on position outer between seal area.
7. the angle valve of continuous cutting automatic blanking according to claim 6 opens cutter special soon, it is characterized in that, the steam vent that rotating shaft is also provided with air intake, communicates with air intake, fixed block is also provided with exhaust outlet, the inner surface of fixed block is also provided with exhaust air drain, and exhaust air drain communicates with exhaust outlet; Exhaust air drain and steam vent are arranged in seal area, and the air intake of rotating shaft is arranged on position outer between seal area.
8. the angle valve of continuous cutting automatic blanking according to claim 6 opens cutter special soon, it is characterized in that, the exhaust gas circuit between the air inlet gas circuit between the air admission hole of rotating shaft to gas outlet, steam vent to air intake is embedded in the inside of rotating shaft.
9. the angle valve of continuous cutting automatic blanking according to claim 4 opens cutter special soon, and it is characterized in that, cylinder comprises latch, support ring, carrier bar, and latch is fixedly mounted in rotating shaft, with rotating shaft synchronous axial system; Support ring is arranged on the both sides of latch, and carrier bar is locked in latch and support cup respectively, forms cylinder; Rotating shaft is located on the axis of cylinder.
10. the angle valve of continuous cutting automatic blanking according to claim 1 opens cutter special soon, it is characterized in that, multiple tool is arranged on the rotating direction of roll feeder structure successively continuously.
The angle valve of 11. continuous cutting automatic blankings according to claim 9 opens cutter special soon, it is characterized in that, mould is arranged on the end of carrier bar, when blank sample clamping is on tool, need the waste part of excision to extend beyond mould, cut by cutting mechanism.
The angle valve of 12. continuous cutting automatic blankings according to claim 11 opens cutter special soon, it is characterized in that, below the position of cutting blade and blank sample contacts, arrange waste channel, and the waste part under excision falls to waste channel; Arrange product channel below the position of tool release blank sample, the finishing section of the blank sample cut falls to product channel.
The angle valve of 13. continuous cutting automatic blankings according to claim 1 opens cutter special soon, it is characterized in that, cutting mechanism is coated on machine shell inside, machine shell offers material loading window in the position of roll feeder structure, when tool is positioned at upper material level, tool turns to material loading window, is extended to outside machine shell by material loading window.
The angle valve of 14. continuous cutting automatic blankings according to claim 2 opens cutter special soon, it is characterized in that, by changing different moulds, with the blank sample that adaptation is different; Cutting mechanism carries out position adjustments by governor motion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510823947.7A CN105397171B (en) | 2015-11-24 | 2015-11-24 | It is a kind of it is continuous cutting automatic blanking angle valve open cutter special soon |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510823947.7A CN105397171B (en) | 2015-11-24 | 2015-11-24 | It is a kind of it is continuous cutting automatic blanking angle valve open cutter special soon |
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| CN105397171A true CN105397171A (en) | 2016-03-16 |
| CN105397171B CN105397171B (en) | 2018-10-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510823947.7A Active CN105397171B (en) | 2015-11-24 | 2015-11-24 | It is a kind of it is continuous cutting automatic blanking angle valve open cutter special soon |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107385857A (en) * | 2017-08-25 | 2017-11-24 | 广东溢达纺织有限公司 | Automatically a bar equipment is cut |
| CN111804976A (en) * | 2020-07-23 | 2020-10-23 | 东阳市俊华电器销售有限公司 | Automatic pipe fitting cutting equipment with double-station material separating and screening function |
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| JP5768054B2 (en) * | 2009-10-28 | 2015-08-26 | クリアウォーター シーフーズ リミテッド パートナーシップ | Mollusk processing apparatus and related methods |
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| CN200951474Y (en) * | 2006-06-28 | 2007-09-26 | 武汉工程大学 | Multiple saw blade automatic cutting machine for cutting thin wall tube pieces |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107385857A (en) * | 2017-08-25 | 2017-11-24 | 广东溢达纺织有限公司 | Automatically a bar equipment is cut |
| CN111804976A (en) * | 2020-07-23 | 2020-10-23 | 东阳市俊华电器销售有限公司 | Automatic pipe fitting cutting equipment with double-station material separating and screening function |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105397171B (en) | 2018-10-26 |
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