CN219391900U - Magnetic particle inspection machine with cleaning function - Google Patents
Magnetic particle inspection machine with cleaning function Download PDFInfo
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- CN219391900U CN219391900U CN202320294895.9U CN202320294895U CN219391900U CN 219391900 U CN219391900 U CN 219391900U CN 202320294895 U CN202320294895 U CN 202320294895U CN 219391900 U CN219391900 U CN 219391900U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The utility model relates to the technical field of magnetic particle inspection, in particular to a magnetic particle inspection machine with a cleaning function; including workstation, defectoscope body and belt cleaning device, belt cleaning device includes the conveyer, the mounting bracket, the water spray frame, clamping assembly and auxiliary assembly, before the work piece magnetic suspension spraying, place the work piece that goes up magnetism on the conveyer and carry, the sensor senses the work piece signal of targets in place on the conveyer, control system control conveyer stops, and control clamping assembly action, press from both sides the work piece tightly, press from both sides the back, outside extraction pump action, carry out clean water extraction, and spray on the work piece through the water spray frame, wash the back of accomplishing, control system control conveyer action, send the work into defectoscope internal flaw detection processing, thereby realize when carrying out the work piece flaw detection, when the spraying of work piece magnetic suspension, can effectively guarantee the cleanliness factor on work piece surface, thereby reduce work piece surface existence spot or other foreign matter and cause the influence to the flaw detection, further promote the effect of detecting a flaw.
Description
Technical Field
The utility model relates to the technical field of magnetic particle inspection, in particular to a magnetic particle inspection machine with a cleaning function.
Background
The magnetic powder flaw detection method is a common workpiece flaw detection method, and during working, the magnetic powder is accumulated in a leakage magnetic field near the flaw so as to detect the flaw on the surface or near the surface of a ferromagnetic material, before flaw detection, if stains or other foreign matters exist on the surface of a workpiece, the adsorption of the magnetic powder on the magnetic marks on the surface of the workpiece is seriously affected, an image of non-magnetic marks is formed, the accuracy of detection judgment is reduced, flaw detection treatment is performed after manual cleaning is performed at first, namely, the workpiece is transported to equipment, and before spraying a magnetic suspension on the workpiece, cleaning and flaw detection are performed by a mode of manually cleaning and placing a single piece, so that the working efficiency is low.
The workpiece is cleaned and inspected in a centralized cleaning and transferring mode by the aid of an external automatic cleaning machine, namely the workpiece is cleaned uniformly and transferred, and then the workpiece can be placed directly during flaw detection, so that the working efficiency can be effectively improved.
But the workpiece is cleaned and detected by means of centralized cleaning and transferring of an external automatic cleaning machine, when in transferring, the surface of the workpiece is easy to be polluted and becomes uneven, and meanwhile, the surface of the workpiece is polluted and becomes uneven due to the fact that hands of a workpiece feeding worker are not clear, so that the workpiece is poor in detection effect.
Disclosure of Invention
The purpose of the utility model is that: the magnetic particle flaw detector with the cleaning function can effectively ensure the cleanliness of the surface of a workpiece when the workpiece is subjected to flaw detection and the magnetic suspension spraying of the workpiece is performed, so that the influence of stains or other foreign matters on the surface of the workpiece on flaw detection is reduced, and the flaw detection effect is further improved.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: the utility model provides a magnetic particle inspection machine with a cleaning function, which comprises a workbench and an inspection machine body, wherein the inspection machine body is fixedly connected with the workbench and is positioned on the workbench, and the magnetic particle inspection machine also comprises a cleaning device;
the cleaning device comprises a conveyor, a mounting frame, a water spraying frame, a clamping assembly and an auxiliary assembly, wherein the conveyor is fixedly connected with the workbench and is positioned on one side of the workbench, the mounting frame is fixedly connected with the workbench and is positioned on the other side of the workbench, the water spraying frame is fixedly connected with the mounting frame and is positioned on the other side of the mounting frame, the clamping assembly is arranged on the other side of the mounting frame, and the auxiliary assembly is arranged on one side of the workbench.
The clamping assembly comprises a descending cylinder, a movable frame and a clamping cylinder, wherein the descending cylinder is fixedly connected with the mounting frame and is positioned on the mounting frame; the movable frame is connected with the output end of the descending cylinder and is positioned at one side of the descending cylinder, which is close to the conveyor; the clamping cylinder is fixedly connected with the movable frame and is positioned on one side of the movable frame.
The auxiliary assembly comprises a collecting box and a liquid spraying seat, wherein the collecting box is fixedly connected with the workbench and is positioned at one side of the workbench; the spray seat is fixedly connected with the mounting frame and is positioned on one side, away from the water spraying frame, of the mounting frame.
The auxiliary assembly further comprises a guide plate, wherein the guide plate is fixedly connected with the collecting box and is located on one side of the collecting box.
The auxiliary assembly further comprises a support frame and a dryer, wherein the support frame is fixedly connected with the workbench and is positioned on one side, away from the mounting frame, of the workbench; the dryer is fixedly connected with the supporting frame and is positioned on one side, close to the conveyor, of the supporting frame.
According to the magnetic particle flaw detector with the cleaning function, the flaw detector body is arranged on the workbench, the conveyor is arranged on the workbench, the mounting frame is arranged on the workbench, the water spraying frame is arranged on one side of the mounting frame, the clamping component is arranged on one side of the mounting frame close to the water spraying frame, the auxiliary component is arranged on one side of the workbench, a workpiece is placed on the conveyor to be conveyed before magnetic suspension spraying, when a sensor on the conveyor senses a workpiece in-place signal, the control system controls the conveyor to stop acting, then the control system controls the clamping component to act, workpiece clamping is carried out, after the workpiece is clamped, the external pumping pump acts, cleaning water is pumped, the cleaning water is sprayed on the workpiece through the water spraying frame, workpiece cleaning is carried out, after cleaning is finished, the auxiliary component can carry out magnetic suspension spraying of the workpiece, then the control system controls the conveyor to act, the workpiece is sent into the flaw detector body to carry out flaw detection, and after flaw detection is finished, and workpiece flaw detection is finished, so that when workpiece flaw detection is carried out, the workpiece magnetic suspension is finished, the cleanliness of the workpiece surface can be effectively ensured, and the effect of cleaning or the surface of the workpiece is improved, and the effect of foreign body is further reduced.
Drawings
The utility model may be further illustrated by means of non-limiting examples given in the accompanying drawings.
Fig. 1 is a schematic view showing the overall structure of a magnetic particle inspection machine with a cleaning function according to a first embodiment of the present utility model.
FIG. 2 is a schematic view of a guide plate according to a first embodiment of the present utility model.
Fig. 3 is a schematic overall structure of a magnetic particle inspection machine with a cleaning function according to a second embodiment of the present utility model.
In the figure: 101-workbench, 102-flaw detector body, 103-conveyer, 104-mounting frame, 105-water spraying frame, 106-descending cylinder, 107-moving frame, 108-clamping cylinder, 109-collecting box, 110-spraying seat, 111-guide plate, 201-supporting frame and 202-dryer.
Detailed Description
In order that those skilled in the art will better understand the present utility model, the following technical scheme of the present utility model will be further described with reference to the accompanying drawings and examples.
Embodiment one:
as shown in fig. 1 and 2, fig. 1 is a schematic view of the overall structure of a magnetic particle inspection machine with a cleaning function, and fig. 2 is a schematic view of the structure of a guide plate, the present utility model provides a magnetic particle inspection machine with a cleaning function: the cleaning device comprises a conveyor 103, a mounting frame 104, a water spraying frame 105, a clamping assembly and an auxiliary assembly, wherein the clamping assembly comprises a descending cylinder 106, a moving frame 107 and a clamping cylinder 108, and the auxiliary assembly comprises a collecting box 109, a liquid spraying seat 110 and a guide plate 111. Through the scheme, the cleanliness of the surface of the workpiece can be effectively ensured when the magnetic suspension of the workpiece is sprayed, so that the influence of stains or other foreign matters existing on the surface of the workpiece on the flaw detection is reduced, the flaw detection effect is further improved, and it can be understood that the scheme can effectively ensure the cleanliness of the surface of the workpiece when the magnetic suspension of the workpiece is sprayed, and further improve the flaw detection effect by reducing the influence of the stains or other foreign matters existing on the surface of the workpiece on the flaw detection.
In this embodiment, the flaw detector body 102 is fixedly connected to the workbench 101 and is located on the workbench 101, and the flaw detector body 102 may be a flaw detector in a magnetic powder flaw detector with a cleaning function in the prior art CN216792106U, which is used as a flaw detector in the prior art, and the structure and the working principle are not described in detail, and the flaw detector body 102 is mounted on the workbench 101 by bolts.
The conveyer 103 with workstation 101 fixed connection, and be located workstation 101 one side, mounting bracket 104 with workstation 101 fixed connection, and be located workstation 101 is close to conveyer 103 one side, spray rack 105 with mounting bracket 104 fixed connection, and be located mounting bracket 104 is close to conveyer 103 one side, the clamping component sets up mounting bracket 104 is close to spray rack 105 one side, auxiliary assembly sets up workstation 101 one side, conveyer 103 will adopt the guipure formula conveyer during the use, and during the work piece cleaning of being convenient for, clean water can fall to workstation 101 is last, does benefit to simultaneously clean water and gathers to install through the bolt on the workstation 101, the cross-section shape of mounting bracket 104 is "door" shape, installs through the bolt on the workstation 101, spray rack 105 is in through the bolt mounting bracket 104, the interval evenly sets up a plurality of spray pipes on the rack 105, and the spray pipe is not link up each other, and during the use, the entry side of spray pipe will interval carries out the clean water supply to be close to the outside air supply pipe with the outside air-out the outlet connection, thereby the air heater fan heater, the air heater is close to the outer duct is used for carrying out the work piece cleaning, and the air heater assembly sets up the air-supply pipe, and the air heater is used for the cleaning of carrying out, and the air heater is connected to one side.
Secondly, down cylinder 106 with mounting bracket 104 fixed connection, and be located on mounting bracket 104, remove frame 107 with down cylinder 106's output is connected, and is located down cylinder 106 is close to conveyer 103 one side, press from both sides tight cylinder 108 with remove frame 107 fixed connection, and be located remove frame 107 one side, down cylinder 106 passes through the bolt and installs mounting bracket 104 top, remove the cross-sectional shape of frame 107 and be "door" shape, through locating pin and locking bolt with down cylinder 106's output is connected, press from both sides tight cylinder 108 and pass through the bolt installation and remove the frame 107 both sides, symmetrical installation, simultaneously press from both sides tight cylinder 108's output tip and set up the rubber pad, prevent that the work piece from damaging the work piece when pressing from both sides tight butt.
Then, collecting box 109 with workstation 101 fixed connection, and be located workstation 101 one side, spray liquid seat 110 with mounting bracket 104 fixed connection, and be located mounting bracket 104 is kept away from water spray frame 105 one side, collecting box 109 adopts the ascending rectangle case of opening, and tip one side bottom sets up the pump, carries out inside clean water sewage and pumps, installs through the bolt on workstation 101, offer the rectangular channel on the workstation 101 mesa, be convenient for clean water fall into in the collecting box 109, spray liquid seat 110 passes through the bolt and installs on mounting bracket 104, set up a plurality of spray tubes on the spray liquid seat 110, the spray tube entry is connected with the output tube of outside magnetic suspension supply device for work piece magnetic separation liquid spraying, the outside of workstation 101 will set up the manger plate frame of mouth font when using, prevents clean water from splashing everywhere.
Finally, the guide plate 111 is fixedly connected with the collecting box 109 and is located at one side of the collecting box 109, the guide plate 111 is a rectangular plate with holes, is mounted at the top of the collecting box 109 through bolts and is used for guiding clean water, and meanwhile workpieces can be conveniently prevented from falling into the collecting box 109 accidentally.
When the utility model is used, the cleanliness of the surface of a workpiece is effectively ensured, thereby reducing the influence of dirt or other foreign matters on the surface of the workpiece, when the flaw detection effect is improved, firstly, the magnetized workpiece is placed on the conveyor 103 for conveying, when the sensor on the conveyor 103 senses a workpiece in-place signal, at this time, the workpiece is positioned under the movable frame 107, the control system controls the conveyor 103 to stop acting, then, the control system controls the descending cylinder 106 to act, the movable frame 107 is pushed downwards, then, the clamping cylinder 108 acts, the workpiece is clamped, the external pumping pump acts, cleaning water is pumped, and the spray pipe connected with cleaning water of the water spray frame 105 is sprayed on the workpiece, the workpiece is cleaned, after the cleaning is finished, the external air heater acts, the spray pipe connected with the air supply pipe outlet of the water spray frame 105 is sprayed on the workpiece, the workpiece is dried, after the drying is finished, the external magnetic suspension is supplied to the equipment acts, the magnetic suspension is conveyed, the workpiece is sprayed on the workpiece through the spray frame 110, the workpiece is sprayed on the workpiece, the surface of the machine is controlled, the surface of the workpiece is sprayed, the surface of the workpiece is further cleaned, the flaw detector is further finished, and the flaw detection effect is further improved, and the flaw detection effect is realized, and the flaw detection is realized.
Embodiment two:
as shown in fig. 3, in which fig. 3 is a schematic view of the overall structure of a magnetic particle inspection machine having a cleaning function, the present utility model provides a magnetic particle inspection machine having a cleaning function on the basis of the first embodiment, and the auxiliary assembly further includes a support frame 201 and a dryer 202.
The support frame 201 with workstation 101 fixed connection, and be located workstation 101 is kept away from mounting bracket 104 one side, dryer 202 with support frame 201 fixed connection, and be located support frame 201 is close to conveyer 103 one side, the cross-sectional shape of support frame 201 is "door" font, installs through the bolt on workstation 101, dryer 202 passes through the bolt and installs on support frame 201.
When the conveyor 103 conveys out the workpiece after flaw detection, the workpiece passes through the support 201 and below the dryer 202 before being taken down, so that hot air generated by the operation of the dryer 202 can dry the surface of the workpiece, and the operator can take the workpiece conveniently.
The above embodiments are merely illustrative of the principles of the present utility model and its effectiveness, and are not intended to limit the utility model. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the utility model. Accordingly, it is intended that all equivalent modifications and variations of the utility model be covered by the claims of this utility model, which are within the skill of those skilled in the art, can be made without departing from the spirit and scope of the utility model disclosed herein.
Claims (5)
1. The magnetic powder flaw detector with the cleaning function comprises a workbench and a flaw detector body, wherein the flaw detector body is fixedly connected with the workbench and is positioned on the workbench,
the cleaning device is also included;
the cleaning device comprises a conveyor, a mounting frame, a water spraying frame, a clamping assembly and an auxiliary assembly, wherein the conveyor is fixedly connected with the workbench and is positioned on one side of the workbench, the mounting frame is fixedly connected with the workbench and is positioned on the other side of the workbench, the water spraying frame is fixedly connected with the mounting frame and is positioned on the other side of the mounting frame, the clamping assembly is arranged on the other side of the mounting frame, and the auxiliary assembly is arranged on one side of the workbench.
2. The magnetic particle inspection machine with cleaning function according to claim 1, characterized in that,
the clamping assembly comprises a descending cylinder, a movable frame and a clamping cylinder, wherein the descending cylinder is fixedly connected with the mounting frame and is positioned on the mounting frame; the movable frame is connected with the output end of the descending cylinder and is positioned at one side of the descending cylinder, which is close to the conveyor; the clamping cylinder is fixedly connected with the movable frame and is positioned on one side of the movable frame.
3. The magnetic particle inspection machine with cleaning function according to claim 1, characterized in that,
the auxiliary assembly comprises a collecting box and a liquid spraying seat, and the collecting box is fixedly connected with the workbench and is positioned at one side of the workbench; the spray seat is fixedly connected with the mounting frame and is positioned on one side, away from the water spraying frame, of the mounting frame.
4. A magnetic particle inspection machine with cleaning function according to claim 3,
the auxiliary assembly further comprises a guide plate, wherein the guide plate is fixedly connected with the collecting box and is positioned on one side of the collecting box.
5. A magnetic particle inspection machine with cleaning function according to claim 3,
the auxiliary assembly further comprises a support frame and a dryer, wherein the support frame is fixedly connected with the workbench and is positioned at one side of the workbench far away from the mounting frame; the dryer is fixedly connected with the supporting frame and is positioned on one side, close to the conveyor, of the supporting frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320294895.9U CN219391900U (en) | 2023-02-23 | 2023-02-23 | Magnetic particle inspection machine with cleaning function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320294895.9U CN219391900U (en) | 2023-02-23 | 2023-02-23 | Magnetic particle inspection machine with cleaning function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219391900U true CN219391900U (en) | 2023-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320294895.9U Active CN219391900U (en) | 2023-02-23 | 2023-02-23 | Magnetic particle inspection machine with cleaning function |
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| CN (1) | CN219391900U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116953068A (en) * | 2023-08-02 | 2023-10-27 | 浙江万鼎精密科技股份有限公司 | Flaw detection cleaning rust-proof production line |
-
2023
- 2023-02-23 CN CN202320294895.9U patent/CN219391900U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116953068A (en) * | 2023-08-02 | 2023-10-27 | 浙江万鼎精密科技股份有限公司 | Flaw detection cleaning rust-proof production line |
| CN116953068B (en) * | 2023-08-02 | 2024-02-02 | 浙江万鼎精密科技股份有限公司 | Flaw detection cleaning rust-proof production line |
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