CN112808660A - Magnetic particle inspection washs integrative device that oils of drying - Google Patents
Magnetic particle inspection washs integrative device that oils of drying Download PDFInfo
- Publication number
- CN112808660A CN112808660A CN202011483472.9A CN202011483472A CN112808660A CN 112808660 A CN112808660 A CN 112808660A CN 202011483472 A CN202011483472 A CN 202011483472A CN 112808660 A CN112808660 A CN 112808660A
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- drying
- oiling
- base
- fixedly mounted
- magnetic particle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/83—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields
- G01N27/84—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields by applying magnetic powder or magnetic ink
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The invention discloses a magnetic powder inspection cleaning, drying and oiling integrated device which comprises a base, wherein a portal frame is fixedly installed at the top end of the base, a telescopic rod is fixedly installed on the inner wall of the top end of the portal frame, a magnetic powder inspection machine is arranged at the bottom end of the telescopic rod, a sprinkler bead is arranged on one side of the portal frame and provided with a plurality of groups, a pair of supporting columns is fixedly installed on one side of the sprinkler bead, sliding grooves are formed in the inner sides of the supporting columns, a fixing frame is arranged on one side of each sliding groove, an oiling device is fixedly installed at the bottom of the fixing frame, a drying machine is fixedly installed. This kind of magnetic particle inspection washs integrative device that oils, simple structure is reasonable, and the modern design has effectively solved device structural stability poor, can't realize on a device to the detection procedure of work piece, and the detection of work piece is put and is shifted on the device easily, and the manual work is fixed trouble problem, has higher practical value.
Description
Technical Field
The invention relates to the technical field of magnetic particle inspection, in particular to a magnetic particle inspection cleaning, drying and oiling integrated device.
Background
The magnetic powder flaw detection utilizes the interaction between the leakage magnetic field at the defect position of a workpiece and magnetic powder, and utilizes the difference between the magnetic conductivity of the surface and near-surface defects (such as cracks, slag inclusion, hairlines and the like) of a steel product and the magnetic conductivity of steel, so that the magnetic field at the discontinuous positions of the magnetized materials is distorted to generate the leakage magnetic field on the surface of the workpiece at the position where partial magnetic flux leaks, thereby attracting the magnetic powder to form magnetic powder accumulation-magnetic marks at the defect position, showing the position and the shape of the defect under proper illumination conditions, and observing and explaining the accumulation of the magnetic powder, thereby realizing the magnetic powder flaw detection.
The magnetic powder inspection cleaning, drying and oiling integrated device in the prior art has the following defects: the magnetic powder flaw detection device has poor structural stability, the detection steps of workpieces cannot be realized on the same device, and the operation of workers is inconvenient; the workpiece is easy to shift when being detected and placed on the device, and the manual fixing operation is troublesome, which is not beneficial to popularization. Therefore, the device is improved, and the device integrating penetration magnetic powder inspection, cleaning, drying and oiling in the pipeline is provided.
Disclosure of Invention
In order to solve the technical problems, the invention provides the following technical scheme:
the invention discloses a magnetic powder inspection cleaning, drying and oiling integrated device which comprises a base, wherein a portal frame is fixedly installed at the top end of the base, a telescopic rod is fixedly installed on the inner wall of the top end of the portal frame, a magnetic powder inspection machine is arranged at the bottom end of the telescopic rod, a sprinkler head is arranged on one side of the portal frame and provided with a plurality of groups, a pair of supporting columns is fixedly installed on one side of the sprinkler head, sliding grooves are formed in the inner sides of the supporting columns, a fixing frame is arranged on one side of each sliding groove, an oiling device is fixedly installed at the bottom of each fixing frame, a drying machine is fixedly installed on one side of the bottom of each supporting column, idler wheels are arranged at the top end of the base, a control panel is fixedly connected to one side of the base, and.
According to a preferred technical scheme, the air cylinders are fixedly installed on one side of the bottom of the portal frame and are provided with a plurality of groups, the air cylinders are respectively and fixedly installed on two sides of the bottom of the portal frame and penetrate through one side of the bottom of the portal frame, and the fixing clamping blocks are fixedly connected to one side of the telescopic head of each air cylinder.
As a preferred technical scheme of the invention, an access door is fixedly mounted on one side of the control panel, a handle is arranged on one side of the access door, one end of the access door is connected with the base through a hinge, the access door and the handle are made of metal materials, and protective paint is sprayed on the surfaces of the access door and the handle.
As a preferred technical scheme of the invention, a collecting box is fixedly arranged on one side of the base, which is far away from the control panel, a box cover is fixedly arranged on one side of the top of the collecting box, and one end of the box cover is connected with the collecting box through a hinge.
As a preferred technical scheme of the present invention, a lead screw is fixedly disposed in the chute, a guide rod is fixedly disposed on one side of the lead screw, the guide rod and the lead screw are disposed in parallel, a servo motor is fixedly disposed on one side of the bottom of the chute, the servo motor is in transmission connection with the lead screw, the lead screw and the guide rod are both provided with a slider, and two sides of the slider are penetrated by the lead screw and the guide rod.
As a preferable technical scheme of the invention, one side of the bottom of the roller is fixedly provided with a driving motor, the bottom end of the driving motor is fixedly provided with a storage battery, the rollers are provided with two groups, a conveying belt is fixed between the rollers, roller output shafts respectively penetrate through two sides of the base, and the roller output shafts are in transmission connection with the driving motor output shafts through belts.
As a preferred technical scheme of the invention, one side of the inside of the dryer is provided with an air outlet, a protection net is fixedly arranged on the air outlet, and the other side of the dryer is provided with an air suction pipe.
As a preferred technical scheme of the invention, a pair of trundles are fixedly connected to two sides of the bottom end of the base, the trundles are all universal trundles, and a brake pedal and a damping spring are arranged at the wheel rod of each universal trundle for protection.
The invention has the beneficial effects that:
1. this kind of magnetic particle inspection washs integrative device that dries and oils through setting up cylinder and fixed clamp splice, treats fixing of detection work piece, prevents that the work piece from removing when magnetic particle inspection, and the full-automatic integration of device is realized to the convenience to work piece magnetic particle inspection.
2. This kind of magnetic particle inspection washs integrative device that oils, fixed mounting has the collecting box, and collecting box top one side fixed mounting has the case lid, will detect to wash to dry the automatic collecting box of putting into of work piece after oiling.
3. This kind of magnetic particle inspection washs integrative device that oils that dries, through installing universal castor, universal castor's wheel pole department is provided with brake pedal and damping spring protection, and the removal and the use of the device of being convenient for prevent that the device from damaging in the removal.
4. This kind of magnetic particle inspection washs integrative device that oils, base one side fixed mounting has the access door, and the access door passes through hinge and base fixed connection, can conveniently clear up the dust in the device through setting up the access door, overhauls and maintains the device.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a perspective view of an integrated apparatus for magnetic powder inspection, cleaning, drying and oiling of the present invention;
FIG. 2 is a perspective view of a conveying device of the integrated device for magnetic powder inspection, cleaning, drying and oiling;
FIG. 3 is a perspective view of a lead screw of the integrated apparatus for magnetic powder inspection, cleaning, drying and oiling of the present invention;
FIG. 4 is a three-dimensional drawing of a dryer of the integrated apparatus for magnetic powder inspection, cleaning, drying and oiling.
In the figure: 1. a base; 2. a gantry; 201. a cylinder; 202. fixing the clamping block; 3. a support pillar; 301. a chute; 302. a servo motor; 303. a slider; 304. a guide bar; 305. a lead screw; 4. a magnetic powder flaw detector; 5. a telescopic rod; 6. a sprinkler head; 7. a fixed mount; 8. an oil feeder; 9. a dryer; 10. a collection box; 11. a box cover; 12. a roller; 13. a conveyor belt; 14. An access door; 15. a handle; 16. a control panel; 17. a caster wheel; 18. a drive motor; 19. A storage battery; 20. an air outlet; 21. and (4) sucking a pipe.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in figures 1-4, the magnetic powder inspection cleaning, drying and oiling integrated device comprises a base 1, a portal frame 2 is fixedly arranged at the top end of the base 1, a telescopic rod 5 is fixedly arranged on the inner wall at the top end of the portal frame 2, a magnetic powder inspection machine 4 is arranged at the bottom end of the telescopic rod 5, a sprinkler head 6 is arranged at one side of the portal frame 2, a plurality of groups of sprinkler heads 6 are arranged, a pair of support columns 3 are fixedly arranged at one side of the sprinkler head 6, sliding grooves 301 are respectively arranged at the inner sides of the support columns 3, a fixed frame 7 is arranged at one side of the sliding grooves 301, an oiling device 8 is fixedly arranged at the bottom of the fixed frame 7, a dryer 9 is fixedly arranged at one side of the, and the control panel 16 is respectively and electrically connected with the magnetic particle flaw detector 4, the sprinkler head 6, the oil feeder 8 and the dryer 9.
As a preferred technical scheme of the invention, one side of the bottom of a portal frame 2 is fixedly provided with a cylinder 201, the cylinder 201 is provided with a plurality of groups, the cylinders 201 are respectively and fixedly arranged at two sides of the bottom of the portal frame 2, the cylinders 201 all penetrate through one side of the bottom of the portal frame 2, one side of a telescopic head of the cylinder 201 is fixedly connected with a fixed clamping block 202, a workpiece to be detected is fixed, and the workpiece is prevented from moving during magnetic powder inspection.
As a preferred technical scheme of the invention, an access door 14 is fixedly installed on one side of a control panel 16, a handle 15 is arranged on one side of the access door 14, one end of the access door 14 is connected with a base 1 through a hinge, the access door 14 and the handle 15 are made of metal materials, protective paint is sprayed on the surfaces of the access door 14 and the handle 15, the service life of the device is prolonged, dust in the device can be conveniently cleaned, and the device can be overhauled and maintained.
As a preferred technical scheme of the invention, a collecting box 10 is fixedly arranged on one side of a base 1, which is far away from a control panel 16, a box cover 11 is fixedly arranged on one side of the top of the collecting box 10, one end of the box cover 11 is connected with the collecting box 10 through a hinge, and workpieces which are detected, cleaned, dried and oiled are automatically placed into the collecting box.
As a preferable technical scheme of the invention, a lead screw 305 is fixedly arranged in a chute 301, a guide rod 304 is fixedly arranged on one side of the lead screw 305, the guide rod 304 and the lead screw 305 are arranged in parallel, a servo motor 302 is fixedly arranged on one side of the bottom of the chute 301, the servo motor 302 is in transmission connection with the lead screw 305, a sliding block 303 is arranged on the lead screw 305 and the guide rod 304, and two sides of the sliding block 303 are penetrated through by the lead screw 305 and the guide rod 304.
As a preferred technical scheme of the invention, a driving motor 18 is fixedly installed on one side of the bottom of each roller 12, a storage battery 19 is fixedly installed at the bottom end of each driving motor 18, two groups of rollers 12 are arranged, a conveying belt 13 is fixed between the rollers 12, output shafts of the rollers 12 respectively penetrate through two sides of a base 1, and the output shafts of the rollers 12 are in transmission connection with the output shafts of the driving motors 18 through belts, so that workpieces can be automated on the device.
As a preferred technical scheme of the invention, one side inside the dryer 9 is provided with an air outlet 20, a protection net is fixedly arranged on the air outlet 20, and the other side of the dryer 9 is provided with an air suction pipe 21 for drying cleaned workpieces.
As a preferred technical scheme of the invention, a pair of caster wheels 17 are fixedly connected to two sides of the bottom end of the base 1, the caster wheels 17 are all universal caster wheels, a brake pedal and a damping spring are arranged at the wheel rod of each universal caster wheel for protection, and the caster wheels of the protection device work normally.
The working principle is as follows: a user puts a workpiece to be detected on the magnetic powder inspection cleaning, drying and oiling integrated device, the operation device works, the workpiece to be detected is fixed by the fixing clamp block 202 after passing through the portal frame 2, the magnetic powder inspection machine 4 prevents magnetic powder from being placed on the workpiece to form magnetic marks, the workpiece is cleaned by the conveyor belt 13 through the sprinkler head 6, then is clamped through the support column 3, is dried by the dryer 9, then the workpiece is oiled by the oiling device 8, finally the workpiece enters the collection box 10, and the oiling device 8 is convenient to adjust the height and the angle for oiling by arranging the sliding groove in the support column 3; by arranging the collecting box 10, the workpieces which finish the process flow are automatically collected, so that the automation of the detection device is conveniently realized; by installing the access door 14, dust in the box body can be conveniently cleaned, and the device can be overhauled and maintained; by arranging the caster 17, the wheel rod of the caster is provided with a brake pedal and a damping spring for protection, so that the device is convenient to move and use, and the device is prevented from being damaged in moving; through setting up cylinder 201 and fixed clamp splice 202, treating fixing of detecting the work piece, prevent that the work piece from removing when magnetic particle inspection, conveniently realize the full-automatic integration of device to work piece magnetic particle inspection. The device has simple and reasonable structure and convenient use, effectively solves the problems that the device has poor structural stability, the detection step of the workpiece cannot be realized on the same device, and the operation of the working personnel is troublesome; the workpiece is easy to shift when being detected and placed on the device, and the operation is troublesome when the workpiece is fixed manually, so that the device has higher practical value.
Finally, it should be noted that: in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; the two elements can be directly connected with each other or indirectly connected with each other through an intermediate medium, and the two elements can be communicated with each other. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made without departing from the spirit and principle of the present invention shall fall within the protection scope of the present invention.
Claims (8)
1. The magnetic powder inspection cleaning, drying and oiling integrated device comprises a base (1) and is characterized in that a portal frame (2) is fixedly mounted at the top end of the base (1), a telescopic rod (5) is fixedly mounted on the inner wall of the top end of the portal frame (2), a magnetic powder inspection machine (4) is arranged at the bottom end of the telescopic rod (5), a sprinkler bead (6) is arranged on one side of the portal frame (2), a plurality of groups of sprinkler beads (6) are arranged, a pair of supporting columns (3) are fixedly mounted on one side of the sprinkler bead (6), sliding grooves (301) are formed in the inner sides of the supporting columns (3), a fixing frame (7) is arranged on one side of each sliding groove (301), an oiling device (8) is fixedly mounted at the bottom of the fixing frame (7), a drying machine (9) is fixedly mounted on one side of the bottom of the, base (1) one side fixedly connected with control panel (16), just control panel (16) respectively with magnetic particle flaw detector (4), sprinkler bead (6), oil applicator (8) and drying-machine (9) between electric connection.
2. The magnetic particle inspection cleaning, drying and oiling integrated device according to claim 1, wherein a cylinder (201) is fixedly installed on one side of the bottom of the gantry (2), the cylinder (201) is provided with a plurality of groups, the cylinders (201) are respectively and fixedly installed on two sides of the bottom of the gantry (2), the cylinders (201) penetrate through one side of the bottom of the gantry (2), and a fixing clamp block (202) is fixedly connected to one side of a telescopic head of the cylinder (201).
3. The magnetic powder inspection cleaning, drying and oiling integrated device according to claim 1, wherein an access door (14) is fixedly mounted on one side of the control panel (16), a handle (15) is arranged on one side of the access door (14), one end of the access door (14) is connected with the base (1) through a hinge, the access door (14) and the handle (15) are made of metal materials, and protective paint is sprayed on the surface of the access door (14) and the handle (15).
4. The integrated device for magnetic particle inspection, cleaning, drying and oiling is characterized in that a collecting box (10) is fixedly mounted on one side, away from a control panel (16), of the base (1), a box cover (11) is fixedly mounted on one side of the top of the collecting box (10), and one end of the box cover (11) is connected with the collecting box (10) through a hinge.
5. The magnetic particle inspection cleaning, drying and oiling integrated device according to claim 1, wherein a lead screw (305) is fixedly arranged in the chute (301), a guide rod (304) is fixedly arranged on one side of the lead screw (305), the guide rod (304) and the lead screw (305) are arranged in parallel, a servo motor (302) is fixedly arranged on one side of the bottom of the chute (301), the servo motor (302) is in transmission connection with the lead screw (305), the lead screw (305) and the guide rod (304) are provided with a sliding block (303), and two sides of the sliding block (303) are penetrated by the lead screw (305) and the guide rod (304).
6. The magnetic particle inspection cleaning, drying and oiling integrated device according to claim 1, wherein a driving motor (18) is fixedly mounted on one side of the bottom of the roller (12), a storage battery (19) is fixedly mounted at the bottom end of the driving motor (18), two groups of rollers (12) are arranged, a conveying belt (13) is fixed between the rollers (12), output shafts of the rollers (12) respectively penetrate through two sides of the base (1), and the output shafts of the rollers (12) are in transmission connection with the output shaft of the driving motor (18) through a belt.
7. The integrated device for magnetic powder inspection cleaning, drying and oiling according to claim 1, wherein an air outlet (20) is arranged on one side inside the dryer (9), a protection net is fixedly installed on the air outlet (20), and an air suction pipe (21) is arranged on the other side of the dryer (9).
8. The magnetic particle inspection cleaning, drying and oiling integrated device according to claim 1, wherein a pair of casters (17) is fixedly connected to two sides of the bottom end of the base (1), each caster (17) is a universal caster, and a brake pedal and a damping spring are arranged at the wheel rod of each universal caster for protection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011483472.9A CN112808660A (en) | 2020-12-15 | 2020-12-15 | Magnetic particle inspection washs integrative device that oils of drying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011483472.9A CN112808660A (en) | 2020-12-15 | 2020-12-15 | Magnetic particle inspection washs integrative device that oils of drying |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112808660A true CN112808660A (en) | 2021-05-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011483472.9A Pending CN112808660A (en) | 2020-12-15 | 2020-12-15 | Magnetic particle inspection washs integrative device that oils of drying |
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| Country | Link |
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| CN (1) | CN112808660A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114113306A (en) * | 2021-11-26 | 2022-03-01 | 江苏省迅达探伤科技有限公司 | Magnetic powder inspection infiltration washing tank |
| CN116953068A (en) * | 2023-08-02 | 2023-10-27 | 浙江万鼎精密科技股份有限公司 | Flaw detection cleaning rust-proof production line |
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| CN210005481U (en) * | 2019-05-08 | 2020-01-31 | 江苏苏美达德隆汽车部件股份有限公司 | automatic detection device for magnetic powder inspection |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN203308938U (en) * | 2013-06-07 | 2013-11-27 | 浙江中集轴承有限公司 | Bearing inner and outer ring defect detecting, cleaning, drying and oiling all-in-one machine |
| CN208018873U (en) * | 2018-02-09 | 2018-10-30 | 青岛市捷能新型材料有限公司 | Sand aerated-block steam pressure bottom plate automatic oiling device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114113306A (en) * | 2021-11-26 | 2022-03-01 | 江苏省迅达探伤科技有限公司 | Magnetic powder inspection infiltration washing tank |
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Application publication date: 20210518 |