CN219370837U

CN219370837U - Full-automatic assembly unit of PC-2 type pressure switch wire frame

Info

Publication number: CN219370837U
Application number: CN202223248900.7U
Authority: CN
Inventors: 王福林
Original assignee: Wenzhou Devino Automation Technology Co ltd
Current assignee: Wenzhou Devino Automation Technology Co ltd
Priority date: 2022-12-05
Filing date: 2022-12-05
Publication date: 2023-07-18
Anticipated expiration: 2032-12-05

Abstract

The utility model discloses a full-automatic assembly unit of a PC-2 type pressure switch wire frame, which comprises a shell and a clamping mechanism, wherein the bottom end of the shell is provided with a mounting cabinet, a wire frame vibration disc is arranged outside the mounting cabinet, the top end of the mounting cabinet is externally provided with a plug mechanism, the outside of the plug mechanism is connected with a travel mechanism, and one side wall of the plug mechanism is connected with a feeding mechanism.

Description

Full-automatic assembly unit of PC-2 type pressure switch wire frame

Technical Field

The utility model relates to the technical field of mechanical automation, in particular to a full-automatic assembly unit of a PC-2 type pressure switch wire frame.

Background

The equipment of pressure switch line frame all adopts artifical assembly in the present market, and it is by plastics line frame, rivet, seven style of calligraphy contact three subassemblies are accomplished through assembling the riveting, and its mostly adopts artifical assembly rivet, and reuse cylinder press compresses tightly the rivet, then four contacts are hung again to the manual work, just accomplish the process of line frame part at the riveting at last, and current pressure switch line frame still has some problems when assembling:

1. the existing seven-shaped contact is hung in a wire frame positioning groove to be deeper when the assembly operation is carried out manually, and the periphery is free of exposed parts, so that the middle positioning tail end of the wire frame is too high, the automatic assembly is realized, and the automatic assembly is very difficult, thereby greatly influencing the efficiency and convenience during the assembly.

2. The inertia of the assembly machine is not considered in the existing assembly device, so that when the contact is hung on the rivet of the wire frame, the movement inertia and vibration caused by the translation structure cause the translation mechanism to be too fast, thereby causing the contact to slide down and affecting the efficiency in assembly.

Disclosure of Invention

The utility model aims to provide a full-automatic assembly unit of a PC-2 type pressure switch wire frame, which aims to solve the problems that the prior assembly is difficult to realize during the assembly and the assembly efficiency is low in the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a full-automatic assembly unit of PC-2 type pressure switch line frame, includes casing and fixture, the bottom of casing is provided with the installing cabinet, the externally mounted of installing cabinet has the line frame vibration dish, the top outside of installing cabinet is provided with plug mechanism, plug mechanism's external connection has travel mechanism, plug mechanism's a side wall is connected with feeding mechanism, feeding mechanism's external connection has contact hanging mechanism, one side externally mounted of contact hanging mechanism has discharge mechanism, travel mechanism includes last extracting manipulator, lower extracting manipulator and contact guide hole needle, go up extracting manipulator setting on the top of installing cabinet, lower extracting manipulator sets up a lateral wall at last extracting manipulator, one side of lower extracting manipulator is provided with the contact guide hole needle, the externally mounted of lower extracting manipulator has two-way stroke cylinder, the bottom of lower extracting manipulator is connected with translation propelling cylinder.

As a preferable technical scheme of the utility model, the outer sizes and shapes of the upper material taking manipulator and the lower material taking manipulator are the same, and one side wall of the translation pushing cylinder is connected to the contact guide hole needle.

As a preferable technical scheme of the utility model, the translation pushing cylinder is arranged at the lower end of the plugging mechanism, and the bidirectional stroke cylinder is fixedly arranged on the bottom end surface of the contact guide hole needle.

As a preferable technical scheme of the utility model, the plugging mechanism comprises a positioning runner, the positioning runner is arranged above the lower material taking manipulator, a contact pin is arranged outside the positioning runner, a translation mechanism is arranged below the contact pin, and a plugging device is arranged below the translation mechanism.

As a preferable technical scheme of the utility model, the contact pin is arranged at the bottom end of the positioning flow channel, and the translation mechanism is arranged on the inner wall of the bottom end of the positioning flow channel.

As a preferable technical scheme of the utility model, the feeding mechanism comprises a feeding track, the feeding track is arranged at the top end of the installation cabinet, a dislocation platform is arranged on one side wall of the feeding track, a material sucking device is inserted in the dislocation platform, a top extension cylinder is fixedly connected with the bottom end of the dislocation platform, the top end of the top extension cylinder is fixedly arranged at the bottom end of the dislocation platform through a screw, the discharging mechanism comprises a rotating device, the rotating device is arranged at the top end of the installation cabinet, one side of the rotating device is connected with a pushing device, one side of the pushing device is provided with a butt joint runner, and the butt joint runner is penetrated and arranged in the pushing device.

As a preferable technical scheme of the utility model, the clamping mechanism comprises an advance and retreat cylinder, the advance and retreat cylinder is arranged in the travel mechanism, a servo motor is arranged on one side of the advance and retreat cylinder, a rotary table is mounted at the top end of the servo motor, and a clamping seat is mounted at the top end of the rotary table.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, when the contact is mounted on the wire frame, the upper pneumatic manipulator is used for taking materials, the lower pneumatic manipulator is used for receiving materials, the lower manipulator rotates for one hundred eighty degrees at the moment, so that the contact can be horizontally lifted into the standard wire frame, and then the contact Kong Daozheng is lowered through the contact guide hole needle lowering operation, so that the lower manipulator descends for the first stroke, the contact is transferred onto a rivet positioned on the wire frame, and the rapid and accurate mounting operation of the contact is realized.

2. According to the utility model, after the contact is arranged on the wire frame, the contact can be pressed down on the wire frame through the work between the contact needle and the positioning flow channel through the positioning flow channel, and then the contact is transported through the transmission between the inserting and pulling device and the translation mechanism, so that the stability of the contact after installation is higher, and the contact can be prevented from falling off on the wire frame due to inertia between machines.

Drawings

FIG. 1 is a schematic overall view of the structure of the present utility model;

FIG. 2 is a schematic diagram illustrating the whole structure of the plugging mechanism in FIG. 1 according to the present utility model;

FIG. 3 is a schematic overall view of the travel mechanism of FIG. 1 according to the present utility model;

FIG. 4 is a schematic overall view of the feeding mechanism of FIG. 1 according to the present utility model;

FIG. 5 is a schematic view of the whole structure of the discharging mechanism in FIG. 1 according to the present utility model;

fig. 6 is a schematic overall view of the clamping mechanism in fig. 3 according to the present utility model.

In the figure: 1. a housing; 2. installing a cabinet; 3. a wire frame vibration disc; 4. a plug-in mechanism; 401. positioning a runner; 402. a contact pin; 403. a translation mechanism; 404. a plugging device; 5. a travel mechanism; 501. a feeding and taking manipulator; 502. a lower material taking manipulator; 503. a contact guide pin; 504. a bidirectional stroke cylinder; 505. a translational propulsion cylinder; 6. a feeding mechanism; 601. a feeding rail; 602. a dislocation platform; 603. a material sucking device; 604. a top extension cylinder; 7. a contact suspension mechanism; 8. a discharging mechanism; 801. a rotating device; 802. an ejector; 803. a butt joint flow channel; 9. a clamping mechanism; 901. an advance and retreat cylinder; 902. a servo motor; 903. a rotary table; 904. a clamping seat.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-6, the utility model provides a technical scheme of a fully automatic assembly unit of a PC-2 pressure switch wire frame:

embodiment one:

according to the full-automatic assembly unit of the PC-2 type pressure switch wire frame shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5 and fig. 6, which comprises a housing 1 and a clamping mechanism 9, wherein the bottom end of the housing 1 is provided with a mounting cabinet 2, the outside of the mounting cabinet 2 is provided with a wire frame vibration disc 3, the top end of the mounting cabinet 2 is externally provided with a plug mechanism 4, the outside of the plug mechanism 4 is connected with a travel mechanism 5, one side wall of the plug mechanism 4 is connected with a feeding mechanism 6, the outside of the feeding mechanism 6 is connected with a contact suspension mechanism 7, one side of the contact suspension mechanism 7 is externally provided with a discharging mechanism 8, the travel mechanism 5 comprises an upper discharging manipulator 501, a lower discharging manipulator 502 and a contact guide hole needle 503, the upper discharging manipulator 501 is arranged at the top end of the mounting cabinet 2, the lower discharging manipulator 502 is arranged at one side wall of the upper discharging manipulator 501, one side of the lower discharging manipulator 502 is provided with a contact needle 503, the bottom end of the lower discharging manipulator 502 is connected with a translation pushing cylinder 505, the upper discharging manipulator and the lower discharging manipulator 502 are in the same shape, the contact body is connected with the contact guide hole 503 through the contact guide hole, and the contact needle is fixed between the two-way, the contact guide hole and the contact needle is arranged at the bottom end of the contact guide hole of the lower manipulator 503 through the contact guide hole, and the contact needle is fixed between the contact body and the contact needle and the contact guide hole and the contact needle.

When the full-automatic assembly unit is specifically used, firstly, a wire frame is fed, then misplaced and pushed into the front inserting and pulling equidistant translation mechanism 403, at the moment, four rivets are sucked by a pneumatic manipulator and inserted into the wire frame, then the rivets are pressed, after the rivet is in a shortage detection state, finished products without shortage are discharged, at the moment, the mechanical clamping and rotating 180 degrees are put into a rear inserting and pulling runner, then the inserting and pulling equidistant translation mechanism 403 is moved, the front upper manipulator and the lower manipulator carry out the 1.3 positions of hanging contacts, then the upper manipulator and the lower manipulator carry out the 2.4 positions of hanging contacts, so that whether the contacts are in shortage or not is detected, after the rivet is riveted by the riveting mechanism, the finished product wire frame is overturned and pushed by the discharging mechanism 8, and the threaded holes of the contacts face upwards, thereby realizing the runner screwing unit.

Embodiment two:

on the basis of the first embodiment, as shown in fig. 1 and 6, the plugging mechanism 4 comprises a positioning runner 401, the positioning runner 401 is arranged above the lower material taking manipulator 502, a contact pin 402 is arranged on the outer side of the positioning runner 401, a translation mechanism 403 is arranged below the contact pin 402, a plugging device 404 is arranged below the translation mechanism 403, the contact pin 402 is arranged at the bottom end of the positioning runner 401, the translation mechanism 403 is arranged on the inner wall of the bottom end of the positioning runner 401, the feeding mechanism 6 comprises a feeding track 601, the feeding track 601 is arranged at the top end of the installation cabinet 2, a dislocation platform 602 is installed on one side wall of the feeding track 601, a material sucking device 603 is inserted in the dislocation platform 602, a jacking cylinder 604 is fixedly connected to the bottom end of the dislocation platform 602, the top end of the jacking cylinder 604 is fixedly installed at the bottom end of the dislocation platform 602 through a screw, the rotation device 801 is arranged at the top end of the installation cabinet 2, one side of the rotation device 801 is connected with a push-out device 802, one side of the push-out device 802 is provided with a butting runner 803, the butting mechanism 403 is inserted in the inside the push-out runner 802, the clamping mechanism 9 comprises a feeding track 601, the feeding mechanism is arranged at the top end of the installation cabinet 2, the top end of the turntable is arranged at the top end of the turntable 803 through the servo device 901, and the servo device is arranged at the top end of the turntable, the top end of the turntable is arranged at the top end of the turntable, the turntable is capable of the top end of the turntable, and the top is arranged at the top end of the top of the turntable, and the top material is arranged by the top when the top is arranged at the top and the top end of the top jack device is by the top jack device is arranged.

When the full-automatic assembly unit of the PC-2 type pressure switch wire frame is particularly used, when the contacts are required to be subjected to unloading after being installed after being processed and transported through the travel mechanism 5, the rotating device 801 works firstly, so that the contacts can be subjected to overturning setting operation, then the pushing device 802 pushes out and stretches the contacts, the contacts are transported through the butt-joint flow channel 803, and further transportation and discharging of the contacts after being installed are facilitated.

In the description of the present utility model, it should be understood that the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings, and is merely for convenience in describing the present utility model and simplifying the description, and does not indicate or imply that the apparatus or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the present utility model, unless explicitly specified and defined otherwise, for example, it may be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

The utility model provides a full-automatic assembly unit of PC-2 pressure switch line frame, includes casing (1) and fixture (9), its characterized in that: the utility model discloses a feeding mechanism, including casing (1), installation cabinet (2), the externally mounted of installation cabinet (2) has line frame vibration dish (3), the top outside of installation cabinet (2) is provided with plug mechanism (4), the externally connected of plug mechanism (4) has travel mechanism (5), a lateral wall of plug mechanism (4) is connected with feeding mechanism (6), the externally connected of feeding mechanism (6) has contact hanging mechanism (7), one side externally mounted of contact hanging mechanism (7) has discharge mechanism (8), travel mechanism (5) are including last extracting manipulator (501), lower extracting manipulator (502) and contact guide hole needle (503), go up extracting manipulator (501) and set up the top at installation cabinet (2), one side of extracting manipulator (502) is provided with contact needle (503) down, the externally mounted of extracting manipulator (6) has two-way cylinder (504), the bottom of advancing the extracting manipulator (505) is connected with translation manipulator (503).
2. The fully automatic assembly unit of a PC-2 type pressure switch-wire rack of claim 1, wherein: the outer size and shape of the upper material taking manipulator (501) and the lower material taking manipulator (502) are the same, and one side wall of the translation pushing cylinder (505) is connected to the contact guide hole needle (503).
3. The fully automatic assembly unit of a PC-2 type pressure switch-wire rack of claim 1, wherein: the translation pushing cylinder (505) is arranged at the lower end of the plugging mechanism (4), and the bidirectional stroke cylinder (504) is fixedly arranged on the bottom end surface of the contact guide hole needle (503).
4. The fully automatic assembly unit of a PC-2 type pressure switch-wire rack of claim 1, wherein: the plug mechanism (4) comprises a positioning runner (401), the positioning runner (401) is arranged above the lower material taking manipulator (502), a contact needle (402) is arranged outside the positioning runner (401), a translation mechanism (403) is arranged below the contact needle (402), and a plug device (404) is arranged below the translation mechanism (403).
5. The fully automatic assembly unit of a PC-2 type pressure switch-wire rack of claim 4, wherein: the contact pin (402) is arranged at the bottom end of the positioning flow channel (401), and the translation mechanism (403) is arranged on the inner wall of the bottom end of the positioning flow channel (401).
6. The fully automatic assembly unit of a PC-2 type pressure switch-wire rack of claim 1, wherein: feeding mechanism (6) are including feeding track (601), feeding track (601) set up the top at installing cabinet (2), dislocation platform (602) are installed to a lateral wall of feeding track (601), the inside of dislocation platform (602) is inserted and is equipped with material sucking device (603), the bottom fixedly connected with top of dislocation platform (602) stretches cylinder (604), the top that top stretched cylinder (604) passes through screw fixation and installs the bottom at dislocation platform (602), discharge mechanism (8) include rotary device (801), rotary device (801) set up the top at installing cabinet (2), one side of rotary device (801) is connected with ejecting device (802), one side of ejecting device (802) is provided with butt joint runner (803), butt joint runner (803) are run through and are established in the inside of ejecting device (802).
7. The fully automatic assembly unit of a PC-2 type pressure switch-wire rack of claim 1, wherein: the clamping mechanism (9) comprises a feeding and retreating cylinder (901), the feeding and retreating cylinder (901) is arranged in the traveling mechanism (5), a servo motor (902) is arranged on one side of the feeding and retreating cylinder (901), a rotary table (903) is arranged at the top end of the servo motor (902), and a clamping seat (904) is arranged at the top end of the rotary table (903).