CN219350294U - Power battery rubberizing piles up equipment - Google Patents

Abstract

The utility model discloses power battery rubberizing stacking equipment which comprises a machine table, wherein a plurality of conveying lines, two rubberizing manipulators, four rubberizing flyers, a rubberizing detection mechanism, a NG feeding mechanism, a battery stacking manipulator and a variable-pitch stacking mechanism are arranged on the machine table, a feeding end and a discharging end of each conveying line are respectively provided with a reflux lifting mechanism, a plurality of batteries are simultaneously taken from one conveying line by the battery stacking manipulator to be stacked on the variable-pitch stacking mechanism each time, one rubberizing manipulator is positioned between two of the rubberizing flyers, the other rubberizing manipulator is positioned between the other two rubberizing flyers, and the rubberizing manipulators alternately take silica gel from the two rubberizing flyers. According to the utility model, four batteries are stacked simultaneously, so that the stacking efficiency is improved, the NG feeding mechanism can take out the NG batteries from the conveying line and feed back good batteries; reduces the labor intensity of production personnel and saves the production cost.

Description

Power battery rubberizing piles up equipment

Technical Field

The utility model relates to manufacturing equipment of a power battery, in particular to rubberizing and stacking equipment of the power battery.

Background

The battery module is formed by assembling a plurality of single batteries, and in the assembling process of the battery module, single batteries are required to be assembled, stacked and pasted, and the single batteries are required to be glued, detected and the like. However, the existing single battery assembly is one by one, the assembly efficiency is low, and a plurality of stations require production personnel to operate, so that the labor cost is high, and the method is difficult to adapt to mass production.

Disclosure of Invention

In order to overcome the defects and shortcomings in the prior art, the utility model aims to provide power battery rubberizing stacking equipment.

The aim of the utility model is achieved by the following technical scheme: the utility model provides a power battery rubberizing piles up equipment, includes the board, be equipped with many transfer chain, two rubberizing manipulators, four confession rubber and fly to, rubberizing detection mechanism, NG feed supplement mechanism, battery pile up manipulator and displacement pile up the mechanism on the board, every the feed end and the discharge end of transfer chain all are equipped with backward flow elevating system, the battery pile up the manipulator at every turn follow one of them the transfer chain gets a plurality of batteries simultaneously and stacks on the displacement pile up the mechanism, one rubberizing manipulator is located two of them supply between the rubber and fly to, another rubberizing manipulator is located two other supply between the rubber and fly to, rubberizing manipulator is alternately followed two supply to fly to get the silica gel on. The battery stacking manipulator can take four batteries from any one conveying line at a time, stack the four batteries simultaneously, improve stacking efficiency, and the NG feeding mechanism can take out the NG batteries from the conveying line and feed the good batteries back, so that the good batteries on the battery carrier are guaranteed to be four.

As an improvement of the power battery rubberizing stacking device, the four rubberizing flying heads are respectively a first long silica gel flying head, a first short silica gel flying head, a second long silica gel flying head and a second short silica gel flying head, the lengths of silica gel provided by the first long silica gel flying head and the second long silica gel flying head are longer than those provided by the first short silica gel flying head and the second short silica gel flying head, the two rubberizing manipulators are respectively a first rubberizing manipulator and a second rubberizing manipulator, the first rubberizing manipulator is located between the first long silica gel flying head and the first short silica gel flying head, the second rubberizing manipulator is located between the second long silica gel flying head and the second short silica gel flying head, the first rubberizing manipulator pastes the silica gel taken from the first long silica gel flying head in the length direction of the battery, the first rubberizing manipulator pastes the silica gel taken from the first short silica gel flying head in the width direction of the battery, and the second rubberizing manipulator pastes the silica gel from the second rubberizing manipulator in the length direction of the second rubberizing manipulator.

As an improvement of the power battery rubberizing stacking device, the conveying line conveys batteries through a plurality of battery carriers, and each battery carrier can be used for carrying four batteries in an aligned manner.

As an improvement of the power battery rubberizing stacking equipment, the rubberizing detection mechanism comprises an X-axis detection servo module and a Y-axis detection servo module, wherein the X-axis detection servo module controls the Y-axis detection servo module to move, one side of the Y-axis detection servo module is provided with a CCD detection camera, the other side of the Y-axis detection servo module is provided with a rubberizing thickness detection mechanism, the Y-axis detection servo module simultaneously controls the CCD detection camera and the rubberizing thickness detection mechanism to move, the CCD detection camera is used for detecting whether silica gel on a battery is pasted in opposite positions or not, and the rubberizing thickness detection mechanism is used for detecting whether the silica gel on the battery is pasted more or less. The rubberizing thickness detection mechanism judges whether more pastes and less pastes are carried out through the thickness of the silica gel.

As an improvement of the power battery rubberizing stacking equipment, the rubberizing thickness detection mechanism comprises a detection lifting servo module, the detection lifting servo module controls a lifting plate to move in a lifting mode, a mounting plate is arranged at the bottom of the lifting plate, the mounting plate is provided with four mounting parts, the four mounting parts are distributed in a cross shape, sensor mounting plates are arranged on the four mounting parts, a sensor and a sliding rail are arranged on the sensor mounting plates, the sliding rail is connected with a sensing rod mounting seat through a sliding block, a contact rod and a sensing rod are arranged on the sensing rod mounting seat, a spring is sleeved on the sensing rod, and when the contact rod is pressed against silica gel in a downward mode, the sensing rod can be lifted to generate sensing with the sensor.

As an improvement of the power battery rubberizing stacking equipment, the rubberizing manipulator controls a rubberizing clamp to suck silica gel, the rubberizing clamp comprises a connecting seat, two sides of the connecting seat are respectively provided with a rubberizing control cylinder, the two rubberizing control cylinders respectively control one rubberizing mounting plate to move up and down, the bottoms of the two rubberizing mounting plates are respectively provided with a spacing adjusting plate, the two spacing adjusting plates are respectively provided with an adsorption plate, and the spacing between the adsorption plates on the two spacing adjusting plates can be adjusted.

The utility model relates to an improvement of power battery rubberizing stacking equipment, which comprises an NG receiving groove, a good product storage groove and a material taking manipulator, wherein the material taking manipulator takes NG batteries from a conveying line and conveys the NG batteries to the NG receiving groove for collection, and the material taking manipulator takes the batteries from the good product storage groove and conveys the batteries to a carrier of the conveying line.

As an improvement of the power battery rubberizing stacking equipment, the pitch-changing stacking mechanism comprises four linked stacking platforms and a pitch-changing drive, wherein the bottoms of the four stacking platforms are respectively provided with a connecting seat, the connecting seats of two adjacent stacking platforms are connected through a pitch-changing rod, one end of the pitch-changing rod is provided with a limit screw, the pitch-changing drive pushes any one stacking platform to move, the other three stacking platforms are linked, and the four linked stacking platforms can adjust the distance.

As an improvement of the power battery rubberizing stacking equipment, the reflow lifting mechanism comprises a lifting conveying line, the lifting conveying line is arranged on a reflow lifting plate, the reflow lifting plate is connected to a mounting vertical plate through a sliding rail and a sliding block, and a reflow lifting cylinder is arranged on the mounting vertical plate.

As an improvement of the power battery rubberizing stacking equipment, a reflow conveyor line is arranged under each conveyor line, the lifting conveyor line can be in butt joint with the conveyor line when ascending, the lifting conveyor line can be in butt joint with the reflow conveyor line when descending, and the conveyor line, the lifting conveyor line and the reflow conveyor line circularly convey battery carriers.

The utility model has the beneficial effects that: according to the utility model, four batteries are stacked simultaneously, the stacking efficiency is improved, the NG feeding mechanism can take out the NG batteries from the conveying line and feed the good batteries back, and the good batteries on the battery carrier are ensured to be four. The utility model improves the assembly efficiency of the battery module; reduces the labor intensity of production personnel and saves the production cost.

Drawings

FIG. 1 is a perspective view of the present utility model;

FIG. 2 is an exploded schematic view of the present utility model;

FIG. 3 is a perspective view of the rubberizing detection mechanism of the utility model;

FIG. 4 is a perspective view of the rubberizing thickness detection mechanism of the utility model;

FIG. 5 is a perspective view of the suction clip of the present utility model;

FIG. 6 is a perspective view of a variable pitch stacking mechanism of the present utility model;

FIG. 7 is a perspective view of the return lift mechanism of the present utility model;

the reference numerals are:

1. a machine table;

2. a conveying line;

3. a rubberizing manipulator; 31. the device comprises a glue suction clamp 32, a connecting seat 33, a glue suction control cylinder 34, a glue suction mounting plate 35, a spacing adjusting plate 36 and a suction plate;

4. feeding glue;

5. a rubberizing detection mechanism; 51. an X-axis detection servo module 52, a Y-axis detection servo module 53, a CCD detection camera 54, a paste thickness detection mechanism 541, a lifting servo module 542, a lifting plate 543, a mounting plate 544, a sensor lever 545, a sensor mounting plate 546, a sensor 547, a sensor lever mount 548, and a contact lever;

6. NG feeding mechanism; 61. NG receiving groove 62, good product storage groove 63 and material taking manipulator;

7. a battery stacking robot;

8. a variable pitch stacking mechanism; 81. a stacking stage 82, a connection base 83, and a pitch lever;

9. a reflow lifting mechanism; 91. lifting conveyor line 92, return lifting plate 93, mounting riser 94, and return lifting cylinder.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

It should be noted that, in the embodiments of the present utility model, all directional indicators (such as up, down, left, right, front, and rear … …) are merely used to explain the relative positional relationship, movement conditions, and the like between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicators are correspondingly changed.

Furthermore, the description of "first," "second," etc. in this disclosure is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be regarded as not exist and not within the protection scope of the present utility model.

As shown in fig. 1-7, a power battery rubberizing stacking device comprises a machine table 1, wherein a plurality of conveying lines 2, two rubberizing manipulators 3, four rubberizing flyers 4, a rubberizing detection mechanism 5, an NG feeding mechanism 6, a battery stacking manipulator 7 and a variable-pitch stacking mechanism 8 are arranged on the machine table 1, a feeding end and a discharging end of each conveying line 2 are respectively provided with a backflow lifting mechanism 9, a plurality of batteries are simultaneously taken out of one conveying line 2 by the battery stacking manipulator 7 each time and placed on the variable-pitch stacking mechanism 8 for stacking, one rubberizing manipulator 3 is located between two of the two rubberizing flyers 4, the other rubberizing manipulator 3 is located between the other two rubberizing flyers 4, and the rubberizing manipulators 3 alternately take silica gel from the two rubberizing flyers 4. The battery stacks the manipulator 7 and can once only get four batteries from arbitrary one transfer chain 2, stacks four batteries simultaneously, improves and stacks efficiency, and NG feed supplement mechanism 6 can follow the battery of taking out NG on the transfer chain 2 to with good battery replenishing back, guarantee that the good battery on the battery carrier has four.

The battery stacking manipulator 7 comprises an X-axis servo module, a Y-axis servo module and a Z-axis servo module, the X-axis servo module controls the movement of the Y-axis servo module, the Y-axis servo module controls the movement of the Z-axis servo module, the Z-axis servo module controls the movement of four battery clamps, the four battery clamps are arranged, and four batteries can be taken simultaneously.

Preferably, the four glue supplying flyers 4 are a first long silica gel flyer, a first short silica gel flyer, a second long silica gel flyer and a second short silica gel flyer respectively, the silica gel lengths provided by the first long silica gel flyer and the second long silica gel flyer are longer than those provided by the first short silica gel flyer and the second short silica gel flyer, the two glue pasting manipulators 3 are a first glue pasting manipulator and a second glue pasting manipulator respectively, the first glue pasting manipulator is located between the first long silica gel flyer and the first short silica gel flyer, the second glue pasting manipulator is located between the second long silica gel flyer and the second short silica gel flyer, the silica gel taken by the first glue pasting manipulator from the first long silica gel flyer is pasted on the length direction of the battery, the silica gel taken by the second glue pasting manipulator from the second long silica gel flyer is pasted on the length direction of the battery, and the silica gel taken by the second glue pasting manipulator from the second short silica gel flyer is pasted on the width direction of the battery.

Preferably, the conveyor line 2 conveys the batteries by a plurality of battery carriers, each of which is capable of loading four batteries in an aligned manner.

Preferably, the rubberizing detection mechanism 5 includes an X-axis detection servo module 51 and a Y-axis detection servo module 52, the X-axis detection servo module 51 controls the Y-axis detection servo module 52 to move, one side of the Y-axis detection servo module 52 is provided with a CCD detection camera 53, the other side is provided with a rubberizing thickness detection mechanism 54, the Y-axis detection servo module 52 simultaneously controls the movement of the CCD detection camera 53 and the rubberizing thickness detection mechanism 54, the CCD detection camera 53 is used for detecting whether the silica gel on the battery is pasted to the position, and the rubberizing thickness detection mechanism 54 is used for detecting whether the silica gel on the battery is pasted more or less. The paste thickness detection mechanism 54 determines whether the paste is more or less by making a determination of the thickness of the silicone gel.

Preferably, the rubberizing thickness detection mechanism 54 includes detecting the lift servo module 541, detect a lift board 542 lift removal of lift servo module 541 control, the bottom of lift board 542 is equipped with mounting panel 543, mounting panel 543 has four installation department, four installation department is the cross and arranges, all be equipped with inductor mounting panel 545 on four installation department, be equipped with inductor 546 and slide rail on the inductor mounting panel 545, the slide rail is connected with induction rod mount pad 547 through the slider, be equipped with contact rod 548 and induction rod 544 on the induction rod mount pad 547, the cover is equipped with the spring on the induction rod, when contact rod 548 pushes down the contact silica gel, induction rod 544 rises and can produce the response with inductor 546.

Preferably, the rubberizing manipulator 3 controls a rubberizing fixture 31 to absorb silica gel, the rubberizing fixture 31 comprises a connecting seat 32, two sides of the connecting seat 32 are respectively provided with a rubberizing control cylinder 33, two rubberizing control cylinders 33 respectively control a rubberizing mounting plate 34 to move up and down, the bottoms of the two rubberizing mounting plates 34 respectively are respectively provided with a spacing adjusting plate 35, the two spacing adjusting plates 35 respectively are respectively provided with an adsorption plate 36, and the spacing between the adsorption plates 36 on the two spacing adjusting plates 35 can be adjusted.

Preferably, the NG feeding mechanism 6 includes a NG receiving tank 61, a good storage tank 62 and a material taking manipulator 63, the material taking manipulator 63 takes NG batteries from the conveying line 2 and conveys the NG batteries to the NG receiving tank 64 for collection, and the material taking manipulator 63 takes the batteries from the good storage tank 62 and conveys the batteries to a battery carrier of the conveying line 2.

Preferably, the distance-changing stacking mechanism 8 comprises four linked stacking platforms 81 and distance-changing drives, the bottoms of the four stacking platforms 81 are respectively provided with a connecting seat 82, the connecting seats 82 of two adjacent stacking platforms 81 are connected through a distance-changing rod 83, one end of the distance-changing rod 83 is provided with a limit screw, the distance-changing drives push any one stacking platform 81 to move, the other three stacking platforms 81 are linked, and the distance between the four linked stacking platforms 81 can be adjusted.

Preferably, the reflow elevating mechanism 9 comprises an elevating conveyor line 91, the elevating conveyor line 91 is arranged on a reflow elevating plate 92, the reflow elevating plate 92 is connected on a mounting vertical plate 93 through a sliding rail and a sliding block, and a reflow elevating cylinder 94 is arranged on the mounting vertical plate 93.

Preferably, all be equipped with the backward flow transfer chain under every transfer chain 2, can dock with transfer chain 2 when rising the lift transfer chain 91, can dock with the backward flow transfer chain when rising the lift transfer chain 91, transfer chain 2, lift transfer chain 91 and backward flow transfer chain circulation transport battery carrier.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made therein without departing from the principles and structure of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a power battery rubberizing piles up equipment, includes the board, its characterized in that, be equipped with many transfer chain, two rubberizing manipulators, four confession rubberizing and fly to, rubberizing detection mechanism, NG feed supplement mechanism, battery pile up manipulator and displacement pile up the mechanism on the board, every the feed end and the discharge end of transfer chain all are equipped with backward flow elevating system, the battery pile up the manipulator at every turn from one of them the transfer chain gets a plurality of batteries simultaneously and piles up on the displacement pile up the mechanism, one rubberizing manipulator is located two wherein supply the rubberizing to fly to between, another rubberizing manipulator is located two in addition supply the rubberizing to fly to between, rubberizing manipulator is followed two in turn supply the rubberizing to fly to get the silica gel.

2. The power cell paste stacking apparatus according to claim 1, wherein four of the supply paste feeders are respectively a first long silica gel feeder, a first short silica gel feeder, a second long silica gel feeder and a second short silica gel feeder, the lengths of silica gel provided by the first long silica gel feeder and the second long silica gel feeder are longer than those provided by the first short silica gel feeder and the second short silica gel feeder, two of the paste handlers are respectively a first paste handler and a second paste handler, the first paste handler is located between the first long silica gel feeder and the first short silica gel feeder, the second paste handler is located between the second long silica gel feeder and the second short silica gel feeder, the first paste handler pastes the silica gel taken by the first long silica gel feeder on the length direction of the cell, the first paste handler pastes the silica gel taken by the first short silica gel feeder on the width direction of the cell, and the second paste handler is taken by the second paste handler on the length direction of the cell.

3. The power cell paste stacking apparatus of claim 2, wherein the conveyor line conveys the cells by a plurality of cell carriers, each cell carrier capable of being arranged to carry four cells.

4. The power battery rubberizing stacking device according to claim 2, wherein the rubberizing detection mechanism comprises an X-axis detection servo module and a Y-axis detection servo module, the X-axis detection servo module controls the Y-axis detection servo module to move, one side of the Y-axis detection servo module is provided with a CCD detection camera, the other side of the Y-axis detection servo module is provided with a rubberizing thickness detection mechanism, the Y-axis detection servo module simultaneously controls the CCD detection camera and the rubberizing thickness detection mechanism to move, the CCD detection camera is used for detecting whether silica gel on a battery is pasted in opposite positions or not, and the rubberizing thickness detection mechanism is used for detecting whether silica gel on the battery is pasted more or less.

5. The power battery rubberizing stacking device according to claim 4, wherein the rubberizing thickness detection mechanism comprises a detection lifting servo module, the detection lifting servo module controls a lifting plate to lift and move, a mounting plate is arranged at the bottom of the lifting plate, the mounting plate is provided with four mounting portions, the four mounting portions are distributed in a cross shape, sensor mounting plates are arranged on the four mounting portions, a sensor and a sliding rail are arranged on the sensor mounting plates, the sliding rail is connected with a sensing rod mounting seat through a sliding block, a contact rod and a sensing rod are arranged on the sensing rod mounting seat, a spring is sleeved on the sensing rod, and when the contact rod is pressed down to contact silica gel, the sensing rod can be lifted up to generate sensing with the sensor.

6. The power battery rubberizing stacking device according to claim 1, wherein the rubberizing manipulator controls a rubberizing clamp to suck silica gel, the rubberizing clamp comprises a connecting seat, two sides of the connecting seat are respectively provided with a rubberizing control cylinder, two rubberizing control cylinders respectively control one rubberizing mounting plate to move up and down, the bottoms of the two rubberizing mounting plates are respectively provided with a spacing adjusting plate, two spacing adjusting plates are respectively provided with an adsorption plate, and the spacing between the adsorption plates on the two spacing adjusting plates can be adjusted.

7. The power cell rubberizing stacking apparatus of claim 1, wherein said NG feed mechanism comprises a NG take-up bin, a good bin, and a pick-up robot that picks up NG cells from said conveyor line and carries them to the NG take-up bin for collection, said pick-up robot picking up cells from said good bin and carrying them to a carrier of the conveyor line.

8. The power battery rubberizing stacking device according to claim 1, wherein the distance-changing stacking mechanism comprises four linked stacking platforms and distance-changing drives, the bottoms of the four stacking platforms are respectively provided with a connecting seat, the connecting seats of two adjacent stacking platforms are connected through a distance-changing rod, one end of the distance-changing rod is provided with a limit screw, the distance-changing drives push any one stacking platform to move, the other three stacking platforms are linked, and the four linked stacking platforms can adjust the distance.

9. The power cell paste stacking apparatus according to claim 3, wherein the reflow elevating mechanism comprises an elevating conveyor line, the elevating conveyor line is disposed on a reflow elevating plate, the reflow elevating plate is connected to a mounting vertical plate through a slide rail and a slide block, and the mounting vertical plate is provided with a reflow elevating cylinder.

10. The power battery rubberizing stacking apparatus of claim 9, wherein a reflow conveyor line is disposed under each conveyor line, the lifting conveyor line can be docked with the conveyor line when lifted, the lifting conveyor line can be docked with the reflow conveyor line when lowered, and the conveyor line, the lifting conveyor line and the reflow conveyor line cyclically convey battery carriers.

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