CN219320319U - Batch box loading device suitable for external detection equipment - Google Patents
Batch box loading device suitable for external detection equipment Download PDFInfo
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- CN219320319U CN219320319U CN202320477234.XU CN202320477234U CN219320319U CN 219320319 U CN219320319 U CN 219320319U CN 202320477234 U CN202320477234 U CN 202320477234U CN 219320319 U CN219320319 U CN 219320319U
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Abstract
The utility model provides a batch box loading device suitable for in-vitro detection equipment, which comprises a main body frame, a loading part, a discharging part, a sterilizing part, a transfer frame part and a control part, wherein the main body frame is provided with a plurality of storage boxes; the main body frame comprises a base and a working seat; the feeding part comprises an adjusting mechanism and a box body transferring mechanism; the unloading part comprises a taking mechanism and an unloading mechanism; the disinfection part comprises an atomization spray head, a micropump and a liquid storage tank; the transfer frame part comprises a cuboid frame, an L-shaped partition plate and a magnetic block. Batch detection can be realized, and the detection flow is greatly optimized; the mechanical seamless connection detection box is put in and taken out, so that the resource waste is effectively reduced, and the resource utilization rate is improved; the detection box to be detected and the detected detection box are not mixed, so that the detection flow is further optimized.
Description
Technical Field
The utility model relates to the field of in-vitro detection, in particular to a batch box loading device suitable for in-vitro detection equipment.
Background
In vitro diagnosis refers to the disciplines of taking samples such as blood, body fluid, tissue and the like from a human body, detecting and checking the samples by using in vitro detection reagents, kits, calibrators, quality control products, instruments and the like, and being used for prevention, diagnosis, treatment monitoring, prognosis judgment, prediction and health evaluation of diseases. The in-vitro diagnosis industry technology has the effects of improving the diagnosis efficiency, accelerating the detection speed, ensuring the detection quality, expanding the detection range, improving the automation level and reducing the detection cost on clinical medicine and medical detection. The instruments, reagents, consumables and the like required in the detection process form an in-vitro diagnosis system, and related technologies such as biology, medicine, machinery, optics, electronics, computers, engineering design and manufacturing are collected.
In the process of in-vitro diagnosis of batches, in-vitro detection equipment is adopted to collect related data, and usually, a data collection flow is adopted, the detection boxes are put into the in-vitro detection equipment manually in sequence, and after detection is finished, the detection boxes are taken out and put into the detection boxes of the next batch. While each detection result needs to wait 5-15 minutes, the acquisition process has the following defects:
firstly, the process of putting in and taking out is tedious, which severely restricts the detection efficiency.
Secondly, when the materials are put in and taken out in batches, a large amount of manpower is required, so that the waste of manpower resources is caused; when the device is operated by a single person, the device is easy to cause no-load of the external detection device, and energy is wasted.
Thirdly, the detection boxes put in and taken out have no obvious appearance difference, so that confusion is easy to cause, data errors are caused, and time and detection resources are seriously wasted in secondary detection.
Disclosure of Invention
The utility model provides a batch box loading device suitable for in-vitro detection equipment, which solves the problems of complex flow, low detection efficiency, low resource utilization rate, easy confusion of detection boxes and the like in the traditional detection box data acquisition flow.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the batch box loading device suitable for the in-vitro detection equipment comprises a main body frame, a loading part, a discharging part, a sterilizing part, a transfer frame part and a control part.
The main body frame comprises a base and a working seat. The base is L-shaped; the working seat is arranged on the base through a screw rod lifter and comprises an L-shaped hollow container, a rectangular through hole I is formed in the left side plate of the L-shaped hollow container, a rectangular through hole II and a side support plate are formed in the right side plate of the L-shaped hollow container, a rectangular through hole IV is formed in the rear side plate, and a rectangular through hole III is formed in the upper bottom plate; a transparent cylindrical movable cover is arranged on the third rectangular through hole.
The feeding part comprises an adjusting mechanism and a box body transferring mechanism.
The adjusting mechanism comprises an electric lifting device, a strip-shaped movable platform, a screw rod motor I and a carrying table. The electric lifting device is arranged in the working seat; the strip-shaped movable platform is arranged on the movable end of the electric lifting device; the carrying platform is connected to the strip-shaped movable platform in a sliding way through the idler wheels and the limiting rails, and a U-shaped limiting block and an electromagnet are arranged on the carrying platform; the first screw motor is arranged on the strip-shaped movable platform, and the mover of the first screw motor is detachably connected with the lower bottom surface of the carrying platform.
The box body transferring mechanism comprises a clamping jaw motor and a push rod motor. The push rod motor is arranged in the working seat through the mounting frame and is positioned in front of the strip-shaped movable platform; the clamping jaw motor is arranged at the movable end of the push rod motor, the clamping jaw of the clamping jaw motor is L-shaped, and the clamping jaw of the clamping jaw motor is provided with an anti-slip strip.
The discharging part comprises a taking mechanism and a discharging mechanism. The adjusting mechanism comprises a screw motor II and a three-jaw motor. The screw rod motor II is arranged on the inner wall of the upper bottom plate of the working seat through a mounting frame and is positioned above the screw rod motor I; the three-jaw motor is arranged on a rotor of the screw motor II through the n-shaped mounting frame and the support plate in the shape of the Chinese character shen and is positioned below the screw motor II. The unloading mechanism includes a conveyor belt device and an unloading cassette. One end of the conveyor belt device is arranged in the working seat, and the other end of the conveyor belt device is arranged on the side supporting plate; the unloading box is detachably connected to the conveyor belt device, and a U-shaped opening through groove is arranged on the front side plate of the unloading box.
The disinfection part comprises an atomization spray head, a micropump and a liquid storage tank. The liquid storage tank is arranged in the working seat; the micropump is arranged on the liquid storage tank; the atomizer sets up on the workstation curb plate inner wall, is located rectangle through-hole three top, rectangle through-hole four side respectively.
The transfer frame part comprises a cuboid frame, an L-shaped partition plate and a magnetic block. The L-shaped partition boards are equidistantly arranged in the cuboid frame; the magnetic block is arranged on the lower bottom plate of the cuboid frame and is matched with the electromagnet.
The control part comprises a control mechanism, a feedback mechanism and a PLC controller. The control mechanism comprises a starting switch, an upper box switch, a sterilizing switch, an unloading switch and a pause switch which are all arranged on the side plate of the working seat; the feedback mechanism comprises a first distance sensor module, a second distance sensor module, a third distance sensor module and a fourth distance sensor module.
Preferably, the screw elevator is replaced with an electric screw elevator.
Further, a heating wire and a temperature controller module are additionally arranged in the working seat.
Further, add humidity transducer module and bee calling organ, humidity transducer module is located the clamping jaw motor, and bee calling organ is located the work seat curb plate.
Further, the conveyor belt device is replaced by a screw motor III, a sliding rail and a movable carrier plate.
Compared with the prior art, the beneficial effects are that:
in the utility model, through the integral arrangement of the main body frame, the feeding part, the discharging part, the sterilizing part, the transferring frame part and the control part, the following functions are realized:
firstly, the operator only needs to put the detection box to be detected into the transfer frame part in batch at one time, then put the transfer frame part into the device, no personnel is required to be on duty in the detection process, and the unloading box is taken out after the detection is finished, so that batch detection is realized, and the detection flow is greatly optimized.
Secondly, in the batch detection process, the mechanical seamless connection detection boxes are put in and taken out, so that the resource waste is effectively reduced, and the resource utilization rate is improved.
Thirdly, the detected detection box is positioned in the unloading box, so that the detection box to be detected and the detected detection box are not mixed, and the detection flow is further optimized.
Drawings
FIG. 1 is a schematic view of a top view partially in section of the present utility model;
FIG. 2 is a schematic diagram of a side view partially in section of the present utility model;
FIG. 3 is a schematic diagram of a system architecture according to the present utility model;
fig. 4 is a circuit wiring diagram of the present utility model.
In the figure: 101. base 102, working seat 103, rectangular through hole I, 104, rectangular through hole II, 105, side pallet, 106, transparent cylindrical movable cover 107, screw elevator, 201, electric elevator device 202, bar movable platform 203, screw motor I, 204, carrying table, 205, jaw motor 206, push rod motor, 301, screw motor II, 302, three jaw motor, 303, conveyor belt assembly 304, unloading box, 401, reservoir 402, micropump, 403, atomizer, 501, cuboid frame, 502, L-shaped partition, 601, and loading tray.
Detailed Description
Embodiment 1 referring to fig. 1 to 4, a batch loading device suitable for an extracorporeal detection apparatus includes a main body frame, a loading portion, a discharging portion, a sterilizing portion, a relay frame portion, and a control portion.
The main body frame includes a base 101 and a work seat 102.
The base 101 is "L" shaped.
The working seat 102 is provided on the base 101 by a screw lifter 107.
The working seat 102 comprises an "L" shaped hollow vessel.
A rectangular through hole I103 is arranged on the left side plate of the L-shaped hollow container and is used for entering the transfer frame part.
The right side plate of the L-shaped hollow container is provided with a second rectangular through hole 104 and a side support plate 105 for unloading.
And a rectangular through hole IV is formed in the rear side plate of the L-shaped hollow container and is used for being connected with detection equipment.
A rectangular through hole III is formed in the upper bottom plate of the L-shaped hollow container; a transparent cylindrical movable cover 106 is arranged on the third rectangular through hole and is used for monitoring the running state of the transfer frame part.
The feeding part comprises an adjusting mechanism and a box body transferring mechanism.
The adjusting mechanism comprises an electric lifting device 201, a strip movable platform 202, a screw motor I203 and a carrying table 204.
The electric lifting device 201 is disposed in the working seat 102.
The strip movable platform 202 is arranged on the movable end of the electric lifting device 201.
The carrying platform 204 is slidably connected to the bar-shaped movable platform 202 through rollers and a limit rail.
The carrier 204 is provided with a U-shaped limiting block and an electromagnet.
The first screw motor 203 is arranged on the strip movable platform 202.
The mover of the screw motor one 203 is detachably connected with the lower bottom surface of the carrying table 204.
The cassette transfer mechanism includes a jaw motor 205 and a push rod motor 206.
The push rod motor 206 is arranged in the working seat 102 through a mounting frame; the push rod motor 206 is located in front of the bar-shaped movable platform 202.
The jaw motor 205 is disposed on the movable end of the push rod motor 206.
The clamping jaw of the clamping jaw motor 205 is L-shaped, and the clamping jaw of the clamping jaw motor 205 is provided with an anti-slip strip for increasing friction force.
The discharging part comprises a taking mechanism and a discharging mechanism.
The adjusting mechanism comprises a screw motor two 301 and a three-jaw motor 302.
The second screw motor 301 is arranged on the inner wall of the upper bottom plate of the working seat 102 through a mounting frame; and is located above the first lead screw motor 203.
The three-jaw motor 302 is arranged on a rotor of the screw motor II 301 through an n-shaped mounting frame and a support plate in a shape of a Chinese character shen, and the three-jaw motor 302 is positioned below the screw motor II 301.
The unloading mechanism includes a conveyor belt device 303 and an unloading cassette 304.
One end of the conveyor device 303 is disposed in the working seat 102, and the other end is disposed on the side supporting plate 105.
The unloader 304 is detachably attached to the conveyor belt assembly 303.
The front side plate of the unloading box 304 is provided with a U-shaped opening through groove.
The sterilizing section includes an atomizer 403, a micropump 402, and a reservoir 401.
The liquid storage tank 401 is arranged in the working seat 102, and the micropump 402 is arranged on the liquid storage tank 401.
The atomizing nozzle 403 is disposed on the inner wall of the side plate of the working seat 102, and is respectively located above the third rectangular through hole and on the side edge of the fourth rectangular through hole.
The transfer frame portion includes a rectangular parallelepiped frame 501, an "L" shaped partition 502, and magnetic blocks.
The L-shaped partition plates 502 are equidistantly arranged in the rectangular frame 501.
The magnetic block is arranged on the lower bottom plate of the cuboid frame 501 and is matched with the electromagnet.
The control part comprises a control mechanism, a feedback mechanism and a PLC controller.
The control mechanism comprises a start switch, an upper box switch, a disinfection switch, an unloading switch and a pause switch.
The start switch, the upper box switch, the sterilization switch, the unloading switch and the pause switch are arranged on the side plate of the working seat 102.
The feedback mechanism comprises a first distance sensor module, a second distance sensor module, a third distance sensor module and a fourth distance sensor module.
The first distance sensor module is arranged on the clamping jaw motor 205; and the device is used for collecting the position information of the detection box and feeding back the position information to the PLC.
The second distance sensor module is arranged on the inner wall of the rear side plate of the working seat 102 and positioned at the four lower sides of the rectangular through holes, and is used for collecting position information of the detection box and feeding back the position information to the PLC.
And the distance sensor module III is arranged on the three-jaw motor 302 and used for collecting the position information of the rotating frame and feeding back the position information to the PLC.
The distance sensor module IV is arranged on the ear plate of the support plate in the shape of Chinese character shen and is used for collecting the storage state of the unloading box 304.
The PLC controller is disposed within the work seat 102.
The electric lifting device 201, the first screw motor 203, the clamping jaw motor 205, the push rod motor 206, the second screw motor 301, the three-jaw motor 302, the conveyor device 303, the micropump 402, the start switch, the upper box switch, the sterilization switch, the unloading switch, the pause switch, the first distance sensor module, the second distance sensor module, the third distance sensor module, the fourth distance sensor module and the PLC are electrically connected.
The working principle and the using method are as follows:
first, presetting:
the device is arranged on one side of the external detection equipment, and the height of the working seat 102 of the device is adjusted by controlling the lifting of the screw rod lifter 107 according to the height of the feed inlet of the external detection equipment, so that the heights of the rectangular through hole IV and the feed inlet of the external detection equipment are kept consistent.
And starting the external detection equipment, and pushing out the material containing tray 601 by the external detection equipment, so that the material containing tray 601 enters the working seat from the rectangular through hole IV.
The device is powered, the starting switch is pressed, and no-load debugging is carried out.
The transfer frame part loaded with the detection box is arranged on the carrying table 204, and the fixation is completed under the interaction of the electromagnet and the magnetic block. Alternatively, the empty transfer frame portion may be fixed and the cartridge may be loaded into the transfer frame portion.
Secondly, feeding:
the upper box switch is pressed, the PLC starts the first screw motor 203, and the rotor of the first screw motor 203 drives the carrying table 204 to move to the right in front of the fourth rectangular through hole. The PLC controller delays starting the push rod motor 206 and the clamping jaw motor 205 to transfer the detection box out of the middle rotating frame part to the material containing tray 601.
The external detection equipment retracts the material containing tray 601 with the detection box, the external detection equipment is pushed out after detection, the process is fed back to the PLC by the distance sensor module II, and the PLC outputs signals to the clamping jaw motor 205, the push rod motor 206 and the electric lifting device 201. After the clamping jaw motor 205 clamps the detection box, the push rod motor 206 drives the detection box to reset. Then, after the electric lifting device 201 drives the middle rotating frame to move by a unit distance, the new detection box passes through the first distance sensor module, and the first distance sensor module feeds back the information to the PLC controller, and the PLC controller controls the related equipment to repeat the process. And (5) finishing detection of all the detection boxes.
Secondly, unloading:
after all the detection boxes are detected, the electric lifting device 201 resets, the first screw motor 203 drives the transfer frame part to run below the third jaw motor 302, the distance sensor module feeds back information to the PLC, the PLC outputs signals to the second screw motor 301 and the third jaw motor 302, the third jaw motor 302 clamps the transfer frame part, the electromagnet is synchronously closed, the second screw motor 301 is started in a delayed mode, and the transfer frame part is transferred into the unloading box 304.
When the discharge box 304 is full, the distance sensor module feeds back information to the PLC controller, and the PLC controller outputs a signal to the conveyor device 303, and the conveyor device 303 drives the discharge box 304 to move by a unit distance, and the above steps are repeated.
When the transfer frame part in the unloading box 304 reaches the upper limit, the conveyor belt device 303 drives the unloading box 304 to move out of the working seat, so that an operator can conveniently recycle the detection box.
The unloader 304 may also be moved out of the work seat in advance by actively clicking the unloader switch.
Thirdly, sterilizing:
depending on the particular environment and batch, the reservoir 401 may optionally be filled with a disinfectant. The micro pump 402 is then activated once every 10 minutes (adjustable) by the PLC controller and disinfection is performed once by the atomizer 403. The active disinfection can be performed by clicking the disinfection switch.
In embodiment 2, on the basis of embodiment 1, the screw lifter 107 is replaced by an electric screw lifter to realize synchronous lifting and optimize the adjustment efficiency.
Embodiment 3, on the basis of embodiment 1, adds a heating wire and a temperature controller module in the working seat for controlling the temperature environment of the feeding box.
Embodiment 4, on the basis of embodiment 1, a humidity sensor module and a buzzer are additionally arranged, wherein the humidity sensor module is located on the jaw motor 205, and the buzzer is located on the side plate of the working seat and is used for detecting the state of the detection box.
In embodiment 5, on the basis of embodiment 1, the conveyor belt device 303 is replaced by a screw motor III, a sliding rail and a movable carrier plate, so that the precision is improved.
Claims (10)
1. Batch box loading device suitable for external detection equipment, its characterized in that: comprises a main body frame, a feeding part, a discharging part, a sterilizing part, a transfer frame part and a control part; the main body frame comprises a base and a working seat; the feeding part comprises an adjusting mechanism and a box body transferring mechanism; the adjusting mechanism comprises an electric lifting device, a strip-shaped movable platform, a screw motor I and a carrying table; the electric lifting device is arranged in the working seat; the strip-shaped movable platform is arranged on the movable end of the electric lifting device; the carrying platform is connected to the strip-shaped movable platform in a sliding way through the idler wheels and the limiting rails, and a U-shaped limiting block and an electromagnet are arranged on the carrying platform; the first screw rod motor is arranged on the strip-shaped movable platform, and the mover of the first screw rod motor is detachably connected with the lower bottom surface of the carrying platform; the box body transferring mechanism comprises a clamping jaw motor and a push rod motor; the push rod motor is arranged in the working seat through the mounting frame and positioned in front of the strip-shaped movable platform; the clamping jaw motor is arranged at the movable end of the push rod motor, the clamping jaw of the clamping jaw motor is L-shaped, and the clamping jaw of the clamping jaw motor is provided with an anti-slip strip; the unloading part comprises a taking mechanism and an unloading mechanism; the transfer frame part comprises a cuboid frame, an L-shaped partition plate and a magnetic block.
2. A batch loading device for an in vitro assay device according to claim 1, wherein: the adjusting mechanism comprises a screw motor II and a three-jaw motor; the screw rod motor II is arranged on the inner wall of the upper bottom plate of the working seat through a mounting frame and is positioned above the screw rod motor I; the three-jaw motor is arranged on a rotor of the screw motor II through an n-shaped mounting frame and a support plate in a shape of Chinese character shen and is positioned below the screw motor II; the unloading mechanism comprises a conveyor belt device and an unloading box; one end of the conveyor belt device is arranged in the working seat, and the other end of the conveyor belt device is arranged on the side supporting plate; the unloading box is detachably connected to the conveyor belt device, and a U-shaped opening through groove is arranged on the front side plate of the unloading box.
3. A batch loading device for an in vitro assay device according to claim 1, wherein: the disinfection part comprises an atomization spray head, a micropump and a liquid storage tank; the liquid storage tank is arranged in the working seat, and the micropump is arranged on the liquid storage tank; the atomizer is arranged on the inner wall of the side plate of the working seat.
4. A batch loading device for an in vitro assay device according to claim 1, wherein: the L-shaped partition board is arranged in the cuboid frame; the magnetic block is arranged on the lower bottom plate of the cuboid frame and is matched with the electromagnet.
5. A batch loading device for an in vitro assay device according to claim 1, wherein: the working seat is arranged on the base through a screw rod lifter; the base is L-shaped; the working seat comprises an L-shaped hollow container, a first rectangular through hole is formed in the left side plate of the L-shaped hollow container, a second rectangular through hole and a side support plate are formed in the right side plate of the L-shaped hollow container, a third rectangular through hole is formed in the upper bottom plate, and a fourth rectangular through hole is formed in the rear side plate of the L-shaped hollow container.
6. A batch loading device for an in vitro assay device according to claim 1, wherein: heating wires and a temperature controller module are additionally arranged in the working seat.
7. A batch loading device for an in vitro assay device according to claim 1, wherein: the device is characterized in that a humidity sensor module and a buzzer are additionally arranged, the humidity sensor module is located on the clamping jaw motor, and the buzzer is located on the side plate of the working seat.
8. A batch loading device for an in vitro assay device according to claim 2, wherein: and replacing the conveyor belt device by a screw motor III, a sliding rail and a movable carrier plate.
9. The batch loading device for an in vitro assay device according to claim 5, wherein: a transparent cylindrical movable cover is arranged on the third rectangular through hole.
10. The batch loading device for an in vitro assay device according to claim 5, wherein: the screw lifter is replaced by an electric screw lifter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320477234.XU CN219320319U (en) | 2023-03-14 | 2023-03-14 | Batch box loading device suitable for external detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320477234.XU CN219320319U (en) | 2023-03-14 | 2023-03-14 | Batch box loading device suitable for external detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219320319U true CN219320319U (en) | 2023-07-07 |
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ID=87020656
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320477234.XU Active CN219320319U (en) | 2023-03-14 | 2023-03-14 | Batch box loading device suitable for external detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219320319U (en) |
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2023
- 2023-03-14 CN CN202320477234.XU patent/CN219320319U/en active Active
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