CN219319473U

CN219319473U - Buckle vortex automatic detection machine

Info

Publication number: CN219319473U
Application number: CN202223178893.8U
Authority: CN
Inventors: 董祖钢
Original assignee: Suzhou Desisen Electronics Co ltd
Current assignee: Suzhou Desisen Electronics Co ltd
Priority date: 2022-11-28
Filing date: 2022-11-28
Publication date: 2023-07-07
Anticipated expiration: 2032-11-28

Abstract

The utility model discloses a buckle vortex automatic detector, which relates to the field of vortex flaw detection equipment, and the technical scheme is as follows: the automatic buckle vortex detector comprises a frame, a vibration feeding disc, a feeding conveying line, a vortex detecting channel, a thickness visual detecting component, a size visual detecting component and a blanking component are sequentially arranged on the frame along the direction of a production line, a pushing component for pushing a workpiece on the feeding conveying line to the other end of the workpiece along one end of the vortex detecting channel is arranged on the frame, and a transfer module capable of reciprocating between the vortex detecting channel, the thickness visual detecting component, the size visual detecting component and the blanking component is further arranged on the frame. The utility model has the advantages of high integration level and high automation degree, reduces the investment of manual labor and effectively improves the detection efficiency of the buckle.

Description

Buckle vortex automatic detection machine

Technical Field

The utility model relates to the field of eddy current flaw detection equipment, in particular to a buckle eddy current automatic detector.

Background

A metal fastener for automobile is required to have better rigidity and wear resistance, so that heat treatment is required to be carried out on the metal fastener, however, in mass production of the fastener, the heat treatment is usually not in place or is omitted, so that the quality of the fastener is uneven, and a corresponding detection device is required to be provided, and meanwhile, the detection device is also required to be capable of detecting the outline size and thickness of the fastener.

Detection devices in the prior art are generally low in automation degree, resulting in low detection efficiency.

There is therefore a need to propose a new solution to this problem.

Disclosure of Invention

Aiming at the defects existing in the prior art, the utility model aims to provide the automatic buckle vortex detector which has the advantages of high integration level and high automation degree, reduces the investment of manual labor and effectively improves the detection efficiency of buckles.

The technical aim of the utility model is realized by the following technical scheme: the automatic buckle vortex detector comprises a frame, a vibration feeding disc, a feeding conveying line, a vortex detecting channel, a thickness visual detecting component, a size visual detecting component and a blanking component are sequentially arranged on the frame along the direction of a production line, a pushing component for pushing a workpiece on the feeding conveying line to the other end of the workpiece along one end of the vortex detecting channel is arranged on the frame, and a transfer module capable of reciprocating between the vortex detecting channel, the thickness visual detecting component, the size visual detecting component and the blanking component is further arranged on the frame.

In one embodiment, a demagnetizer is further arranged at one end, close to the vibration feeding disc, of the frame, the demagnetizer is provided with a demagnetizing channel, and the feeding conveying line penetrates through the demagnetizing channel.

In one embodiment, the thickness vision inspection assembly includes a thickness vision inspection stage and a thickness vision inspection camera, the thickness vision inspection camera is located above the thickness vision inspection stage, and the dimension vision inspection assembly includes a dimension vision inspection stage and a dimension vision inspection camera, the dimension vision inspection camera is located above the dimension vision inspection stage.

In one embodiment, the pushing assembly comprises a first pushing block cylinder and a second pushing block cylinder, a slideway communicated with the vortex detection channel and the feeding conveying line is arranged on the frame, the first pushing block cylinder is used for pushing workpieces on the feeding conveying line to one end of the vortex detection channel along the slideway, and the second pushing block cylinder is used for pushing the workpieces at one end of the vortex detection channel out along the other end of the vortex detection channel.

In one embodiment, the transfer module comprises an XZ axis movement module fixed on the frame along the conveying direction of the conveying belt, a connecting plate fixed on the output end of the XZ axis movement module and a clamping jaw cylinder fixed on the connecting plate, wherein the clamping jaw cylinder is positioned right above a connecting line of the thickness vision detection carrier and the size vision detection carrier.

In one embodiment, the blanking assembly comprises a sliding seat, a good product blanking conveying line and a defective product receiving groove, wherein the sliding seat is arranged on one side of the size visual detection carrying platform and is slidably connected to the frame along the Y-axis direction, the good product blanking conveying line and the defective product receiving groove are respectively arranged on the sliding seat, and the blanking assembly further comprises a driving cylinder for driving the sliding seat to slide so that the good product blanking conveying line or the defective product receiving groove is aligned with the size visual detection carrying platform.

In summary, the utility model has the following beneficial effects: according to the utility model, through the arrangement of the vibration feeding disc, the feeding conveying line, the vortex detection channel, the thickness visual detection component, the size visual detection component, the blanking component, the pushing component and the transfer module, when the buckle is operated, the buckle is conveyed to one side of the vortex detection channel by the feeding conveying line after being fed by the vibration feeding disc, the pushing component pushes the buckle into the vortex detection channel to detect the heat treatment condition of the buckle through vortex feedback, after the vortex detection is finished, the pushing component continuously pushes the buckle out of the vortex detection channel, the transfer module transfers the buckle to the thickness visual detection component and the size visual detection component in sequence for detecting the thickness and the size, and the blanking module transfers the buckle to the next station after the detection is finished, so that the buckle has the advantages of high integration level and automation degree, the investment of manual labor is reduced, and the detection efficiency of the buckle is effectively improved.

Drawings

FIG. 1 is a schematic view of a buckle vortex automatic inspection machine according to an embodiment of the present application;

FIG. 2 is an enlarged view of portion A of FIG. 1;

fig. 3 is a schematic structural diagram of a blanking component in the automatic buckle vortex detecting machine according to the embodiment of the present application;

fig. 4 is a schematic structural diagram of a transfer module, a thickness visual inspection assembly, and a size visual inspection assembly in the automatic buckle vortex flow detection machine according to the embodiment of the present application.

In the figure: 1. a frame; 2. vibrating the feeding disc; 3. a feeding conveying line; 4. a demagnetizer; 5. a pushing component; 51. a first push block cylinder; 52. the second pushing block cylinder; 6. a vortex detection channel; 7. a transfer module; 8. a thickness visual detection component; 9. a dimensional visual inspection assembly; 10. a blanking assembly; 101. a driving cylinder; 102. good product blanking conveying lines; 103. defective material receiving groove; 11. and a slideway.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in fig. 1 to 4, the embodiment of the application provides a buckle vortex automatic detection machine, which comprises a frame 1, vibration charging tray 2, material loading transfer chain 3, vortex detection passageway 6, thickness vision detection subassembly 8, size vision detection subassembly 9 and unloading subassembly 10 have been set gradually along the assembly line direction in the frame 1. The frame 1 is provided with a pushing component 5 for pushing the workpiece on the feeding conveying line 3 to the other end of the eddy current testing channel 6 along one end of the eddy current testing channel. The machine frame 1 is also provided with a transfer module 7 which can move back and forth among the vortex detection channel 6, the thickness visual detection component 8, the size visual detection component 9 and the blanking component 10.

It should be noted that the eddy current testing channel 6 is an annular channel, and an eddy current probe is attached to the inner side wall of the annular channel, which specifically adopts the prior art.

Through vibration charging tray 2, material loading transfer chain 3, vortex detection passageway 6, thickness visual detection subassembly 8, size visual detection subassembly 9, unloading subassembly 10, pushing component 5 and carry the setting of module 7, during operation, the buckle is carried to one side of vortex detection passageway 6 by material loading transfer chain 3 after the material loading of vibration charging tray 2, pushing component 5 carries its heat treatment condition through vortex feedback detection in the vortex detection passageway 6, after the vortex detection finishes, pushing component 5 continues to push it out vortex detection passageway 6, carry module 7 carries it in proper order to thickness visual detection subassembly 8 and size visual detection subassembly 9 in carry out thickness and size's detection, carry to next station by unloading group price after the detection finishes, the advantage that has integrated level and degree of automation are high has reduced the input of artifical labour, the detection efficiency of buckle has effectively been improved.

In this embodiment, the one end of the frame 1 near the vibration feeding tray 2 is further provided with a demagnetizer 4, the demagnetizer 4 is provided with a demagnetizing channel, and the feeding conveyor line 3 passes through the demagnetizing channel.

The arrangement of the structure enables the buckle to be demagnetized after entering, so that the subsequent detection precision can be improved.

In this embodiment, the thickness vision inspection assembly 8 includes a thickness vision inspection stage and a thickness vision inspection camera, the thickness vision inspection camera is located above the thickness vision inspection stage, and the size vision inspection assembly 9 includes a size vision inspection stage and a size vision inspection camera, and the size vision inspection camera is located above the size vision inspection stage.

In this embodiment, the pushing assembly 5 includes a first pushing block cylinder 51 and a second pushing block cylinder 52, a slide 11 that is communicated with the eddy current testing channel 6 and the feeding conveying line 3 is disposed on the frame 1, the first pushing block cylinder 51 is used for pushing the workpiece on the feeding conveying line 3 to one end of the eddy current testing channel 6 along the slide 11, and the second pushing block cylinder 52 is used for pushing the workpiece at one end of the eddy current testing channel 6 out along the other end thereof.

In this embodiment, the transfer module 7 includes an XZ axis motion module fixed on the frame 1 along the conveying direction of the conveying belt, a connecting plate fixed on the output end of the XZ axis motion module, and a clamping jaw cylinder fixed on the connecting plate, where the clamping jaw cylinder is located right above the connecting line of the thickness vision detection carrier and the size vision detection carrier.

During operation, the XZ axis movement module can drive the clamping jaw to move, so that the large clamping of the clamping buckle is realized.

In this embodiment, the blanking assembly 10 includes a slide seat on one side of the size visual detection carrier and slidably connected to the frame 1 along the Y-axis direction, a good product blanking conveying line 102 and a defective product receiving groove 103 respectively disposed on the slide seat, and the blanking assembly 10 further includes a driving cylinder 101 for driving the slide seat to slide, so that the good product blanking conveying line 102 or the defective product receiving groove 103 is aligned to the size visual detection carrier.

Through the setting of actuating cylinder 101 in the above-mentioned structure, the during operation can realize the conveying or the collection of good product and defective products through the slip of slide, has simple structure, advantage that action sensitivity is high.

The above description is only a preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above examples, and all technical solutions belonging to the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that modifications and adaptations to the present utility model may occur to one skilled in the art without departing from the principles of the present utility model and are intended to be within the scope of the present utility model.

Claims

1. Buckle vortex automatic checkout machine, including frame (1), its characterized in that: vibration charging tray (2), material loading transfer chain (3), vortex detection passageway (6), thickness visual detection subassembly (8), size visual detection subassembly (9) and unloading subassembly (10) have been set gradually along the assembly line direction on frame (1), be provided with on frame (1) and be used for carrying work piece on material loading transfer chain (3) along the one end propelling movement of vortex detection passageway (6) to pushing away material subassembly (5) of its other end, still be provided with on frame (1) and come and go in and carry module (7) between vortex detection passageway (6), thickness visual detection subassembly (8), size visual detection subassembly (9) and unloading subassembly (10).

2. The machine of claim 1, wherein: one end of the frame (1) close to the vibration feeding disc (2) is further provided with a demagnetizer (4), the demagnetizer (4) is provided with a demagnetizing channel, and the feeding conveying line (3) penetrates through the demagnetizing channel.

3. The machine of claim 1, wherein: thickness vision detection subassembly (8) are including thickness vision detection microscope carrier and thickness vision detection camera, thickness vision detection camera is located the top of thickness vision detection microscope carrier, size vision detection subassembly (9) are including size vision detection microscope carrier and size vision detection camera, size vision detection camera is located the top of size vision detection microscope carrier.

4. The machine of claim 1, wherein: the pushing assembly (5) comprises a first pushing block cylinder (51) and a second pushing block cylinder (52), a slide way (11) communicated with the vortex detection channel (6) and the feeding conveying line (3) is arranged on the frame (1), the first pushing block cylinder (51) is used for pushing workpieces on the feeding conveying line (3) to one end of the vortex detection channel (6) along the slide way (11), and the second pushing block cylinder (52) is used for pushing workpieces at one end of the vortex detection channel (6) out along the other end of the workpiece.

5. The machine of claim 1, wherein: the transfer module (7) comprises an XZ axis movement module fixed on the frame (1) along the conveying direction of the conveying belt, a connecting plate fixed on the output end of the XZ axis movement module and a clamping jaw cylinder fixed on the connecting plate, wherein the clamping jaw cylinder is positioned right above a connecting line of the thickness visual detection carrying platform and the size visual detection carrying platform.

6. A snap vortex automatic detector according to claim 3, characterized in that: the blanking assembly (10) comprises a sliding seat, a good product blanking conveying line (102) and a defective product receiving groove (103), wherein the sliding seat is arranged on one side of the size visual detection carrying platform and is connected to the frame (1) in a sliding mode along the Y-axis direction, the good product blanking conveying line (102) and the defective product receiving groove (103) are respectively arranged on the sliding seat, and the blanking assembly (10) further comprises a driving cylinder (101) used for driving the sliding seat to slide so that the good product blanking conveying line (102) or the defective product receiving groove (103) is aligned with the size visual detection carrying platform.