CN110860482A - Assembly, detection and separation integrated device - Google Patents
Assembly, detection and separation integrated device Download PDFInfo
- Publication number
- CN110860482A CN110860482A CN201911175256.5A CN201911175256A CN110860482A CN 110860482 A CN110860482 A CN 110860482A CN 201911175256 A CN201911175256 A CN 201911175256A CN 110860482 A CN110860482 A CN 110860482A
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- China
- Prior art keywords
- detection
- assembly
- tool
- sorting
- bottom plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an assembly, detection and sorting integrated device which comprises a device body, wherein the device body comprises an assembly tool, and the assembly tool is used for mutually mounting workpieces placed on the assembly tool; the sorting tool is used for transferring the workpieces mounted by the assembling tool to corresponding stations; the detection tool is used for shooting, detecting and classifying the assembled workpieces transported by the sorting tool; and the identification device is internally provided with a comparison library in advance and used for comparing the sample shot by the detection tool with the comparison library in advance in the identification device and judging whether the product is qualified or not, so that the integrated functions of assembling, detecting and sorting are achieved.
Description
Technical Field
The invention relates to the field of mechanical assembly, detection and sorting, in particular to an assembly, detection and sorting integrated device.
Background
In machining, different matched parts are often required to be assembled, and the existing assembly process is a manual assembly product.
The problem that the defective products are increased due to the fact that the workpieces are missed and not installed in place when the same thing is repeated for a long time is solved, assembling, detecting and classifying cannot be achieved at the same time, and production efficiency is to be improved.
Disclosure of Invention
Based on the defects in the prior art mentioned in the background art, the invention provides an integrated device for assembling, detecting and sorting.
The invention overcomes the technical problems by adopting the following technical scheme, and specifically comprises the following steps:
the utility model provides an integrative device is selected separately in equipment detection, includes the device body, the device body includes:
the assembling tool is used for mutually mounting the workpieces placed on the assembling tool;
the sorting tool is used for transferring the workpieces mounted by the assembling tool to corresponding stations;
the detection tool is used for shooting, detecting and classifying the assembled workpieces transported by the sorting tool;
and the identification device is internally provided with a comparison library in advance and used for comparing the sample shot by the detection tool with the comparison library in advance in the identification device and judging whether the product is qualified or not.
As a further scheme of the invention: the assembling tool comprises a bottom plate arranged on the device body and a pressing assembly movably connected to the bottom plate.
As a still further scheme of the invention: the bottom plate is provided with a fixing device and a positioning device, the fixing device comprises a first clamping device and a second clamping device which are arranged on the bottom plate, contact elements used for being abutted against a workpiece are arranged on the first clamping device and the second clamping device, and the contact elements are arranged on a guide piece fixed on the bottom plate in a sliding mode.
As a still further scheme of the invention: the bottom plate is provided with a positioning device and a sensor, the positioning device is a positioning cylinder, and the positioning device is arranged on the bottom plate relative to the sensor.
As a still further scheme of the invention: the lower part of the pressing assembly is fixed with a sliding foot through a supporting piece, the sliding foot is connected to a guide rail sliding block fixed on the bottom plate in a sliding mode, the bottom plate is connected with the pressing assembly through a moving device, and a buffer installed on the bottom plate is arranged at the end of the guide rail sliding block.
As a still further scheme of the invention: the pressing assembly comprises a pressing device, a guide rod connected with the pressing device and a pressing rod fixed on the guide rod; wherein, the guide rod is connected on the linear bearing of the pressing device in a sliding way.
As a still further scheme of the invention: the sorting tool comprises a transverse moving mechanism and a longitudinal moving mechanism.
As a still further scheme of the invention: the transverse moving mechanism comprises a driving device, a lead screw connected with the driving device and a transverse moving block in threaded connection with the lead screw, the transverse moving block is connected to the fixed transverse guide rail in a sliding mode, and the transverse moving block is connected with the tank chain.
As a still further scheme of the invention: the longitudinal moving mechanism comprises a pneumatic device connected to the transverse moving mechanism, a floating joint connected with the pneumatic device, a sucker connected with the floating joint, and a longitudinal guide rail connected with the floating joint in a sliding manner, and the sucker is connected with a digital display meter through signals.
As a still further scheme of the invention: the detection tool comprises an image acquisition device and a rotating device, wherein the image acquisition device comprises a camera fixedly arranged in the device body, a lens connected with the camera and a lighting device covering the periphery of the lens; the rotating device comprises a detection table arranged on the device body, a movable device arranged on the detection table, a restraint piece connected with the movable device, a power piece arranged below the detection table and a transmission piece connected with the movable device.
After adopting the structure, compared with the prior art, the invention has the following advantages: the device puts each part of product on the equipment station in proper order respectively through the manual work and again by cylinder pressfitting equipment, then drives two root axis of ordinates by selecting separately the cross axle and gets the blowing simultaneously, and one of them selects separately the axis of ordinates cylinder and absorbs the product and put into the test station and detect, thereby another selects separately the axis of ordinates cylinder and absorbs the product and put into the belt line and put into the testboard, utilizes the camera to shoot and detect and judge, when selecting separately when the axle snatchs the product transport again has inferior product, unqualified product puts into nonconforming passageway, realizes automatic identification and sorts.
Drawings
Fig. 1 is a schematic view of the internal structure of the integrated assembly, detection and sorting device.
Fig. 2 is a schematic structural diagram of an assembly tool in the assembly, detection and separation integrated device.
Fig. 3 is a schematic structural diagram of a sorting tool in the assembly, detection and sorting integrated device.
Fig. 4 is a schematic structural diagram of a detection tool in the assembly, detection and sorting integrated device.
Fig. 5 is a schematic view of the overall structure of the integrated assembly, detection and sorting device.
In the figure: 1, assembling a tool; 2-sorting the tooling; 3, detecting a tool; 4-starting a switch; 5-emergency stop switch; 6-warning lamp; 7-a inferior product discharge area; 8-an operating panel; 9-a display device; 10-good product sending-out device; 101-a rail slide; 102-a first clamping device; 103-second clamping means; 104-a mobile device; 105-a guide; 106-a positioning device; 107-a hold down device; 108-a guide bar; 109-a hold down bar; 110-a contact; 111-a sensor; 112-a buffer; 113-a support; 114-linear bearings; 201-a drive device; 202-a lead screw; 203-transverse guide rails; 204-tank chain; 205-digital display meter; 206-pneumatic means; 207-floating joint; 208-longitudinal guide rails; 209-sucker; 210-a fixed seat; 311-a camera; 312-lens; 313-a lighting device; 321-a mobile device; 322-a restraint; 323-a power member; 324-a transmission; 325-a snap-fit component; 330-straight optical axis.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Referring to fig. 1, in an embodiment of the present invention, an assembly, detection and sorting integrated apparatus includes an apparatus body, where the apparatus body includes:
the assembling tool 1 is used for mutually mounting workpieces placed on the assembling tool 1;
the sorting tool 2 is used for transferring the workpieces installed on the assembling tool 1 to corresponding stations;
and the detection tool 3 is used for shooting, detecting and classifying the assembled workpieces transported by the sorting tool 2.
It should be noted that the device body is further provided with an identification device, and a comparison library is preset in the identification device and used for comparing the sample shot by the detection tool with the comparison library preset in the identification device and judging whether the product is qualified.
In another embodiment of the present invention, please refer to fig. 2, the assembly fixture 1 includes a bottom plate installed on the device body and a pressing assembly movably connected to the bottom plate;
because compress tightly subassembly swing joint in on the bottom plate, consequently, compress tightly the subassembly and be in non-work station when out of work, only can carry out corresponding removal after having the work piece to get into this frock, aim at the work piece and assemble.
Further, a fixing device and a positioning device are mounted on the base plate, the fixing device comprises a first clamping device 102 and a second clamping device 103 which are mounted on the base plate, wherein a contact element 110 used for abutting against a workpiece is mounted on each of the first clamping device 102 and the second clamping device 103, and the contact element 110 is slidably arranged on a guide 105 fixed on the base plate;
preferably, the first clamping device 102 and the second clamping device 103 are clamping cylinders, the first clamping device 102 is used for pushing the contact element 110 forwards to slide forwards along the guide 5, and the second clamping device 103 is used for pushing the contact element 110 backwards to slide backwards along the guide 5, so that the workpiece is forced to be installed from the front side and the back side.
Still further, a positioning device 106 and a sensor 111 are mounted on the bottom plate, the positioning device 106 is a positioning cylinder, the positioning device 106 is disposed on the bottom plate relative to the sensor 111, preferably, the sensor 111 is a pressure sensor, force detection is performed on a workpiece mounted on the contact 110 through the positioning device 106 and the sensor 111, so as to detect whether the workpiece is mounted in place, and after the workpiece is mounted in place, the distance between the positioning device 106 and the sensor 111 is shortened, so that the force digital display of the sensor 111 meets a set value.
Specifically, a sliding foot is fixed below the pressing assembly through a supporting member 113, the sliding foot is slidably connected to a guide rail sliding block 101 fixed on the bottom plate, the bottom plate is connected with the pressing assembly through a moving device 104, wherein the moving device 104 is a moving cylinder, and the cylinder is used for driving the clamping pressing assembly to slide along the guide rail sliding block 101.
The pressing assembly comprises a pressing device 107, a guide rod 108 connected with the pressing device 107 and a pressing rod 109 fixed on the guide rod 108;
the guide rod 108 is slidably connected to a linear bearing 114 on the pressing device 107, and preferably, the pressing device 107 is a pressing cylinder, and the pressing device 107 drives the pressing rod 109 to longitudinally slide along the guide rod 108 to vertically assemble the workpiece.
The end of the guide rail sliding block 101 is provided with a buffer 112 installed on the bottom plate, and the buffer 112 is used for buffering and decelerating the sliding foot in the moving pressing assembly until the sliding foot stops.
In another embodiment of the present invention, please refer to fig. 3, the sorting tool 2 includes a transverse moving mechanism and a longitudinal moving mechanism;
the transverse moving mechanism comprises a driving device 201, a lead screw 202 connected with the driving device 201, and a transverse moving block in threaded connection with the lead screw 202, wherein the transverse moving block is connected to a fixed transverse guide rail 203 in a sliding manner, and is connected with a tank chain 204, the driving device 201 is preferably a servo motor, when the servo motor works in the forward direction, the lead screw 202 is driven to rotate forward, and when the servo motor works in the reverse direction, the reverse direction is realized, so that the transverse moving block and the tank chain 204 are driven to move transversely, and a workpiece is driven to move transversely;
the longitudinal moving mechanism comprises a pneumatic device 206 connected to the transverse moving mechanism, a floating joint 207 connected with the pneumatic device 206, a sucker 209 connected with the floating joint 207, and a longitudinal guide rail 208 connected with the floating joint 207 in a sliding manner, the sucker 209 is connected with a digital display meter 205 through signals, the digital display meter 205 is used for detecting the negative pressure of the sucker 209, the negative pressure of workpieces with different weights can be controlled conveniently, the transverse moving mechanism is used for driving the longitudinal moving mechanism to move transversely, the pneumatic device 206 drives the floating joint 207 and the sucker 209 to move longitudinally along the longitudinal guide rail 208, and the sucker 209 is used for sucking the workpieces assembled on the assembling station 1 and moving to the next station through longitudinal and transverse adjustment.
Wherein the lateral moving mechanism is installed on the base plate through a fixing seat 210.
In another embodiment of the present invention, please refer to fig. 4, the detecting tool 3 includes an image capturing device and a rotating device;
the image acquisition device comprises a camera 311 fixedly installed in the device body, a lens 312 connected with the camera 311, and a lighting device 313 covering the periphery of the lens 312, wherein a light source is provided through the lighting device 313, and the lens 312 and the camera 311 are used for shooting assembled workpieces transferred from the sorting tool 2.
The rotating device comprises a detection table arranged on the device body, a movable device 321 arranged on the detection table, a restraint piece 322 connected with the movable device 321, a power piece 323 arranged below the detection table, and a transmission piece 324 connected with the movable device 321;
the movable device 321 is a movable cylinder, the restraint piece 322 is a guide rod piece, and the cylinder drives the piston rod to move along the direction of the restraint piece 322;
the power part 323 is a motor, the transmission part 324 is a synchronous belt, and after the motor is electrified to work, the movable device 321 is driven to rotate by means of the synchronous belt, so that different parts of the workpiece are photographed and detected;
the scheme of optimizing, image acquisition device sliding connection is fixed in on the sharp optical axis 330 on the device body, it installs block assembly 325 to examine on the test table, and block assembly 325 is including setting up examine test table one side and connect the movable device's clamp splice with for the clamp shaft of clamp splice one side is right through sharp optical axis 330 image acquisition device's detection position is adjusted, and block assembly 325 is convenient for detect work piece disalignment axis position department.
The detection tool 3 is connected with the sorting device 2 through a recognition device signal.
In another embodiment of the present invention, referring to fig. 5, the device body is provided with a defective product placing area 7 and a good product delivering device 10, when the assembled workpiece detected by the detecting tool is not matched with the preset comparison library in the identification device, the assembled workpiece is automatically determined to be a defective product, and conversely, when the assembled workpiece detected by the detecting tool is matched with the preset comparison library in the identification device, the assembled workpiece is automatically determined to be a good product, wherein the defective product is picked up by the sorting tool 2 and delivered into the defective product placing area 7, and the good product is delivered into the good product delivering device 10, preferably, the good product delivering device 10 is a conveyor belt device, so as to automatically distinguish qualified products from unqualified products.
In another embodiment of the present invention, a start switch 4 and an emergency stop switch 5 are installed on the device body, the start switch 4 is used for controlling the whole device to work, and the emergency stop switch 5 is used for performing pause control on the whole device, so as to prevent the machine from continuing to work and causing loss when an accident occurs.
In another embodiment of the present invention, the device body is further provided with a warning lamp 6, an operation panel 8, and a display device 9, the warning lamp 6 is preferably a three-color lamp, the operation panel 8 is a touch operation screen, the warning lamp 6 of three colors reminds an operator of a working condition, the operation panel 8 is convenient for controlling the working of the device body, and the display device 9 is convenient for displaying a working state in real time.
The foregoing is merely illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the claims. The present invention is not limited to the above embodiments, and the specific structure thereof is allowed to vary. But all changes which come within the scope of the invention are intended to be embraced therein.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Claims (10)
1. The utility model provides an integrative device is selected separately in equipment detection which characterized in that, includes the device body, the device body includes:
the assembling tool (1), the assembling tool (1) is used for mutually mounting the workpieces placed on the assembling tool together;
the sorting tool (2) is used for transferring the workpieces installed on the assembling tool (1) to corresponding stations;
the detection tool (3) is used for shooting, detecting and classifying the assembled workpieces transported by the sorting tool (2);
and the identification device is internally provided with a comparison library in advance and used for comparing the sample shot by the detection tool with the comparison library in advance in the identification device and judging whether the product is qualified or not.
2. The assembly, detection and separation integrated device according to claim 1, wherein the assembly tool (1) comprises a bottom plate mounted on the device body and a pressing assembly movably connected to the bottom plate.
3. An assembly, detection and sorting integrated device according to claim 2, wherein the base plate is provided with a fixing device and a positioning device, the fixing device comprises a first clamping device (102) and a second clamping device (103) which are arranged on the base plate, wherein each of the first clamping device (102) and the second clamping device (103) is provided with a contact element (110) for abutting against a workpiece, and the contact element (110) is slidably arranged on a guide element (105) fixed on the base plate.
4. An assembly, detection and sorting integrated device according to claim 2, characterized in that a positioning device (106) and a sensor (111) are mounted on the bottom plate, the positioning device (106) is a positioning cylinder, and the positioning device (106) is arranged on the bottom plate opposite to the sensor (111).
5. An assembly, detection and sorting integrated device according to claim 2, wherein a sliding foot is fixed below the pressing assembly through a support member (113), the sliding foot is slidably connected to a guide rail sliding block (101) fixed on the bottom plate, the bottom plate and the pressing assembly are connected through a moving device (104), and a buffer (112) mounted on the bottom plate is arranged at the end of the guide rail sliding block (101).
6. An assembly, detection and sorting integrated device according to claim 5, wherein the pressing assembly comprises a pressing device (107), a guide rod (108) connected with the pressing device (107), and a pressing rod (109) fixed on the guide rod (108), wherein the guide rod (108) is slidably connected with a linear bearing (114) on the pressing device (107).
7. The assembly, detection and separation integrated device according to claim 1, wherein the separation tool (2) comprises a transverse moving mechanism and a longitudinal moving mechanism.
8. An assembly, detection and sorting integrated device according to claim 7, characterized in that the traverse mechanism comprises a driving device (201), a lead screw (202) connected with the driving device (201), and a traverse block in threaded connection with the lead screw (202), the traverse block is connected with a fixed traverse guide rail (203) in a sliding way, and the traverse block is connected with a tank chain (204).
9. The assembly, detection and sorting integrated device according to claim 7, wherein the longitudinal moving mechanism comprises a pneumatic device (206) connected to the transverse moving mechanism, a floating joint (207) connected to the pneumatic device (206), a suction cup (209) connected to the floating joint (207), and a longitudinal guide rail (208) slidably connected to the floating joint (207), and the suction cup (209) is in signal connection with a digital display (205).
10. The assembly, detection and sorting integrated device according to claim 1, wherein the detection tool (3) comprises an image acquisition device and a rotation device, the image acquisition device comprises a camera (311) fixedly installed in the device body, a lens (312) connected with the camera (311), and a lighting device (313) covering the periphery of the lens (312); the rotating device comprises a detection table arranged on the device body, a movable device (321) arranged on the detection table, a restraint piece (322) connected with the movable device (321), a power piece (323) arranged below the detection table, and a transmission piece (324) connected with the movable device (321).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911175256.5A CN110860482A (en) | 2019-11-26 | 2019-11-26 | Assembly, detection and separation integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911175256.5A CN110860482A (en) | 2019-11-26 | 2019-11-26 | Assembly, detection and separation integrated device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110860482A true CN110860482A (en) | 2020-03-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911175256.5A Pending CN110860482A (en) | 2019-11-26 | 2019-11-26 | Assembly, detection and separation integrated device |
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| CN (1) | CN110860482A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245214A (en) * | 2021-07-14 | 2021-08-13 | 苏州鼎纳自动化技术有限公司 | Assembly and detection integrated machine and assembly and detection method thereof |
| CN114192993A (en) * | 2021-07-27 | 2022-03-18 | 深圳市恒茂科技有限公司 | Rotary positioning engraving detection mechanism and method |
-
2019
- 2019-11-26 CN CN201911175256.5A patent/CN110860482A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245214A (en) * | 2021-07-14 | 2021-08-13 | 苏州鼎纳自动化技术有限公司 | Assembly and detection integrated machine and assembly and detection method thereof |
| CN114192993A (en) * | 2021-07-27 | 2022-03-18 | 深圳市恒茂科技有限公司 | Rotary positioning engraving detection mechanism and method |
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