CN219335667U - Pipe end machining equipment - Google Patents
Pipe end machining equipment Download PDFInfo
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- CN219335667U CN219335667U CN202320400111.6U CN202320400111U CN219335667U CN 219335667 U CN219335667 U CN 219335667U CN 202320400111 U CN202320400111 U CN 202320400111U CN 219335667 U CN219335667 U CN 219335667U
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- seat
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model provides pipe end processing equipment, which comprises a frame, a feeding device, a pushing device, a pipe fitting clamping device, a die processing component, a discharging device and a control system, wherein the feeding device is arranged on the frame; the pipe fittings are stored in the feeding device, the pipe fittings are discharged from the feeding device one by one, and the pipe fittings enter the pushing device after being discharged; the pushing device pushes the pipe fitting onto the pipe fitting clamping device, and the pipe fitting is clamped by the pipe fitting clamping device; the die processing component is opposite to the pipe fitting clamping device and comprises a servo driving device and a die mounting seat arranged on the servo driving device, and a flaring die, a necking die and a chamfering mechanism are arranged on the die mounting seat; the unloading device is used for unloading the machined workpiece. According to the utility model, through one piece of equipment, the processing procedures of flaring, necking and chamfering of the pipe fitting can be simultaneously completed, automatic unloading of the pipe fitting is realized after the pipe fitting is processed, the automation degree is high, the processing efficiency is improved, and the labor cost is reduced.
Description
Technical Field
The utility model relates to the technical field of pipe fitting machining, in particular to pipe end machining equipment.
Background
When the pipe is processed, the end of the pipe needs to be subjected to processing procedures such as flaring, necking, chamfering and the like. In the traditional pipe fitting processing mode, the processing procedures are required to be completed on different equipment, the pipe fitting is required to be positioned, clamped and unloaded for a plurality of times, and each time the processing is completed, the pipe fitting is required to be unloaded, then the pipe fitting is transferred to the equipment of the next procedure, and the processing of the next procedure is performed.
Traditional this kind of processing method can't accomplish the multichannel processing procedure of pipe fitting through same equipment, and the pipe fitting needs frequently to shift at each equipment piece to need repeated clamping and unloading, the course of working is comparatively troublesome, machining efficiency is low.
Disclosure of Invention
The utility model aims to solve the defects in the prior art and provides pipe end processing equipment.
The utility model aims at realizing the following technical scheme: the pipe end machining equipment comprises a frame, a feeding device, a pushing device, a pipe fitting clamping device, a stamping die machining part, a discharging device and a control system;
the pipe fittings are stored in the feeding device, the pipe fittings are discharged from the feeding device one by one, and the pipe fittings enter the pushing device after being discharged;
the pushing device pushes the pipe fitting onto the pipe fitting clamping device, and the pipe fitting is clamped by the pipe fitting clamping device;
the die processing component is opposite to the pipe fitting clamping device and comprises a servo driving device and a die mounting seat arranged on the servo driving device, and a flaring die, a necking die and a chamfering mechanism are arranged on the die mounting seat;
the unloading device is used for unloading the machined workpiece.
Preferably, the pushing device comprises a fixed plate, a movable plate, a guide chute and a fixed seat, wherein a pushing cylinder is arranged on the fixed plate, and the movable plate is connected with a piston rod on the pushing cylinder; a push rod is arranged on the moving plate; the guide chute is arranged on the fixed seat; the pipe fitting falls onto the guide chute after being discharged from the feeding device; the push rod moves along the length direction of the guide chute under the driving of the pushing cylinder.
Preferably, the fixed plate is provided with a guide rod, the movable plate is provided with a guide sleeve, and the guide sleeve is in sliding fit with the guide rod.
Preferably, the chamfering mechanism comprises a first bearing seat and a chamfering driving motor which are arranged on the die mounting seat, a first rotating shaft is connected to the first bearing seat, a chamfering cutter disc is arranged at one end of the first rotating shaft, and a first belt pulley is arranged at the other end of the first rotating shaft; the output shaft of the chamfering driving motor is provided with a second belt pulley, and the first belt pulley is connected with the second belt pulley through belt transmission.
Preferably, the pipe fitting clamping device comprises a clamping die base, a clamping oil cylinder, a first clamping block and a second clamping block corresponding to the first clamping block, wherein the first clamping block and the clamping oil cylinder are both fixed on the clamping die base, and the second clamping block is connected with the clamping oil cylinder.
Preferably, the clamping die base is provided with a laser sensor.
Preferably, the unloading device comprises a mounting base, a first guide rail is arranged on the mounting base, a first moving seat is connected to the first guide rail in a sliding manner, and a first cylinder for driving the first moving seat to move is arranged on the mounting base; the first moving seat is provided with a second guide rail which is vertical to the first guide rail, the second guide rail is connected with a second moving seat in a sliding way, and the first moving seat is provided with a second cylinder for driving the second moving seat to move; the second movable seat is provided with a clamping device.
Preferably, a second bearing is arranged on the second movable seat, a second rotating shaft is connected to the second bearing, the clamping device is fixed at one end of the second rotating shaft, an overturning arm is arranged at the other end of the second rotating shaft, and the second rotating shaft is connected with one end of the overturning arm; the second removes and is equipped with the upset drive cylinder on the seat, and the one end of upset drive cylinder is rotated with the second and is connected, and the other end of upset drive cylinder is articulated with the other end of upset arm.
Preferably, the clamping device is a cylinder clamping jaw.
The beneficial effects of the utility model are as follows:
1. the whole machine adopts full electric machining, the feeding movement of the positioning punch die, the flaring punch die, the necking punch die and the chamfering machining mechanism and the switching among all machining parts are realized through the same servo driving device, and the complexity of the equipment structure is reduced.
2. The utility model realizes miniaturization of the chamfering mechanism, the chamfering mechanism is arranged on the die mounting seat together with the positioning die, the flaring die and the necking die in a modularized mode, the chamfering mechanism can not interfere with other parts, and the arrangement is flexible.
3. According to the utility model, the feeding device is adopted for automatic feeding, so that the trouble of manual feeding is avoided.
4. The pipe fitting clamping device takes the clamping oil cylinder as a clamping power source, has good clamping effect, is particularly suitable for clamping pipe fittings with shorter length, and can effectively prevent the pipe fittings from slipping in a clamping state.
5. According to the utility model, the processing procedures of flaring, necking and chamfering of the pipe fitting can be simultaneously completed through one piece of equipment, automatic unloading is realized after the pipe fitting is processed, the automation degree is high, the material is supplemented to the feeding device regularly in the whole processing process, the rest time is not needed to be manually participated, the processing efficiency is greatly improved, and the labor cost is reduced.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic structural diagram of the feeding device.
Fig. 3 is a schematic structural diagram of the pushing device.
Fig. 4 is a schematic structural view of the pipe clamping device.
Fig. 5 is a schematic structural view of the die processing component.
Fig. 6 is a schematic view of the chamfering mechanism in one direction.
Fig. 7 is a schematic view of the chamfering mechanism in another direction.
Fig. 8 is an isometric view of a discharge apparatus.
Fig. 9 is a front view of the discharge apparatus.
Fig. 10 is a side view of the discharge apparatus.
In the figure: 1. the feeding device, 11, a discharge guide plate, 2, a pushing device, 21, a pushing cylinder, 22, a fixed plate, 23, a moving plate, 24, a guide plate, 25, a guide sleeve, 26, a push rod, 27, a fixed seat, 28, a guide groove, 3, a pipe clamping device, 31, a clamping die base, 32, a first clamping block, 33, a second clamping block, 34, a clamping cylinder, 35, a laser sensor, 36, a detection laser, 4, a die processing part, 41, a servo driving device, 42, a die mounting seat, 43, a positioning die, 44, a flaring die, 45, a necking die, 46, a chamfering cutter disc, 47, a first bearing seat, 48, a chamfering driving motor, 49, a first belt pulley, 410, a second belt pulley, 411, a belt, 412, a first rotating shaft, 5, a discharging device, 51, a mounting base, 52, a first guide rail, 53, a first cylinder, 54, a first moving seat, 55, a second cylinder, 56, a second moving seat, 57, a turnover driving cylinder, 58, a second bearing seat, 59, a second rotating shaft, 510, a turnover arm, 511, a turnover driving device, a second rotating shaft, a guide rail, a frame, a guide rail, a 8, a pipe clamping device, a frame system, and a frame system.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which are derived by a person skilled in the art based on the embodiments of the utility model, fall within the scope of protection of the utility model.
It will be appreciated by those skilled in the art that in the present disclosure, the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," etc. refer to an orientation or positional relationship based on that shown in the drawings, which is merely for convenience of description and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore the above terms should not be construed as limiting the present utility model.
It will be understood that the terms "a" and "an" should be interpreted as referring to "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, while in another embodiment, the number of elements may be plural, and the term "a" should not be interpreted as limiting the number.
As shown in fig. 1 to 10, a pipe end machining apparatus includes a frame 7, a loading device 1, a pushing device 2, a pipe clamping device 3, a die machining part 4, a discharging device 5, and a control system 6, wherein the loading device 1, the pushing device 2, the pipe clamping device 3, the die machining part 4, the discharging device 5, and the control system 6 are all disposed on the frame 7.
The pipe 8 to be processed is stored in the loading device 1. The feeding device 1 is in the prior art, a discharge hole is formed in the feeding device 1, and a discharge guide plate 11 is arranged at the position of the discharge hole. The pipe fittings 8 are discharged one by one from the feeding device 1, the pipe fittings 8 are discharged outwards along the discharging guide plate 11, and the pipe fittings 8 enter the pushing device 2 after being discharged.
The pushing device 2 pushes the pipe 8 onto the pipe clamping device 3, and the pipe 8 is clamped by the pipe clamping device 3. Wherein, blevile of push 2 includes fixed plate 22, movable plate 23, baffle box 28, fixing base 27, is equipped with propelling movement cylinder 21 on the fixed plate 22, and movable plate 21 links to each other with the piston rod on the propelling movement cylinder 21. The fixed plate 22 is provided with a guide rod 24, the movable plate 23 is provided with a guide sleeve 25, and the guide sleeve 25 is in sliding fit with the guide rod 24. The moving plate 23 is provided with a push rod 26. The guide chute 28 is arranged on the fixed seat 27, the cross section of the guide chute 28 is V-shaped, and the guide chute 28 is positioned below the discharge guide plate 11; the pipe fitting 8 falls onto the guide chute 28 after being discharged from the feeding device 1. The push rod 26 is located above the guide chute 28, and the push rod 26 is driven by the pushing cylinder 21 to move along the length direction of the guide chute 28. The pushing rod 26 is pushed to move by the pushing cylinder 21, so that the pipe 8 in the guide chute 28 is pushed onto the pipe clamping device 3.
The pipe fitting clamping device 3 comprises a clamping die base 31, a clamping oil cylinder 34, a first clamping block 32 and a second clamping block 33 corresponding to the first clamping block 32, wherein the first clamping block 32 and the clamping oil cylinder 34 are both fixed on the clamping die base 31, the second clamping block 33 is connected with the clamping oil cylinder 34, the second clamping block 33 is driven to move relative to the first clamping block 32 through the clamping oil cylinder 34, and the pipe fitting 8 is clamped between the first clamping block 32 and the second clamping block 33.
Further, a laser sensor 35 is provided on the die holder base 31. The laser sensor 35 corresponds to the clamping position of the pipe 8 on the pipe clamping device 3; when the pipe is clamped on the pipe clamping device 3, the detection laser 36 emitted by the laser sensor 35 is blocked by the pipe 8, so that the existence of the pipe can be sensed, and whether the pipe clamping device 3 has the pipe 8 or not can be detected.
The die working member 4 faces the tube clamping device 3, and the die working member 4 includes a servo drive device 41 and a die mount 42 provided on the servo drive device 41. The servo driving device 41 is a conventional device, and the servo driving device 41 drives the die mount 42 to move in the X-axis direction and the Y-axis direction in the horizontal plane. The die mount 41 is provided with a positioning die 43, a flaring die 44, a necking die 45, and a chamfering mechanism 43.
The chamfering mechanism 43 comprises a first bearing seat 47 and a chamfering driving motor 48 which are arranged on the die mounting seat 42, a first rotating shaft 412 is connected to the first bearing seat 47, a chamfering cutter disc 46 is arranged at one end of the first rotating shaft 412, and a first belt pulley 49 is arranged at the other end of the first rotating shaft 412; the output shaft of the chamfering driving motor 48 is provided with a second belt pulley 410, and the first belt pulley 49 and the second belt pulley 410 are in transmission connection through a belt 411; the chamfering cutter 46 is driven to rotate by a chamfering driving motor 48, so that chamfering processing of the end part of the pipe fitting 8 is realized.
Positioning, flaring, necking and chamfering of the end portion of the pipe member 8 can be accomplished by the positioning die 43, the flaring die 44, the necking die 45 and the chamfering mechanism 43 on the die processing part 4, respectively; the servo driving device 41 drives the die mounting seat 42 to move along the X-axis direction, so that the movement switching among the positioning die 43, the flaring die 44, the necking die 45 and the chamfering mechanism 43 is realized; the die mount 42 is driven to move in the Y-axis direction by the servo drive device 41, and the feeding movement of the flaring die 44, the necking die 45, and the chamfering mechanism 43 is realized.
The unloading device 5 is used for unloading the machined workpiece. The unloading device 5 comprises a mounting base 51, a first guide rail 52 is arranged on the mounting base 51, a first moving seat 54 is connected to the first guide rail 52 in a sliding manner, the first moving seat 54 is L-shaped, and a first air cylinder 53 for driving the first moving seat 54 to move is arranged on the mounting base 51; the first moving seat 54 is provided with a second guide rail 512, the second guide rail 512 is perpendicular to the first guide rail 52, the second guide rail 512 is slidably connected with the second moving seat 56, and the first moving seat 54 is provided with a second cylinder 55 for driving the second moving seat 56 to move. The second movable seat 56 is provided with a clamping device 511.
Wherein, be equipped with second bearing 58 on the second movable seat 56, be connected with second pivot 59 on the second bearing 58, clamping device 511 is fixed in the one end of second pivot 59, and the other end of second pivot 59 is equipped with turnover arm 510, and second pivot 59 links to each other with turnover arm 510's one end. The second moving seat 56 is provided with a turnover driving cylinder 57, one end of the turnover driving cylinder 57 is rotatably connected with the second moving seat 56, and the other end of the turnover driving cylinder 57 is hinged with the other end of the turnover arm 510. In this embodiment, the clamping device 511 is a cylinder clamping jaw.
The first cylinder 53 drives the gripping device 511 to move in the horizontal direction, the second cylinder 55 drives the gripping device 511 to move in the vertical direction, and the inversion driving cylinder 57 drives the gripping device 511 to invert about the second rotating shaft 59. At the time of discharging, the gripping device 511 is moved to the position of the pipe gripping device 3, the pipe 8 which has been processed is gripped from the pipe gripping device 3 by the gripping device 511, then the pipe gripping device 3 loosens the pipe 8, and then the pipe 8 is discharged to the target position by the movement of the gripping device 511.
The utility model has the following advantages:
1. the whole machine adopts full electric machining, the feeding movement of the positioning punch die, the flaring punch die, the necking punch die and the chamfering machining mechanism and the switching among all machining parts are realized through the same servo driving device, and the complexity of the equipment structure is reduced.
2. The utility model realizes miniaturization of the chamfering mechanism, the chamfering mechanism is arranged on the die mounting seat together with the positioning die, the flaring die and the necking die in a modularized mode, the chamfering mechanism can not interfere with other parts, and the arrangement is flexible.
3. According to the utility model, the feeding device is adopted for automatic feeding, so that the trouble of manual feeding is avoided.
4. The pipe fitting clamping device takes the clamping oil cylinder as a clamping power source, has good clamping effect, is particularly suitable for clamping pipe fittings with shorter length, and can effectively prevent the pipe fittings from slipping in a clamping state.
5. According to the utility model, the processing procedures of flaring, necking and chamfering of the pipe fitting can be simultaneously completed through one piece of equipment, automatic unloading is realized after the pipe fitting is processed, the automation degree is high, the material is supplemented to the feeding device regularly in the whole processing process, the rest time is not needed to be manually participated, the processing efficiency is greatly improved, and the labor cost is reduced.
The present utility model is not limited to the above-described preferred embodiments, and any person who can obtain other various products under the teaching of the present utility model, however, any change in shape or structure of the product is within the scope of the present utility model, and all the products having the same or similar technical solutions as the present application are included.
Claims (9)
1. The pipe end machining equipment is characterized by comprising a rack, a feeding device, a pushing device, a pipe clamping device, a die machining component, a discharging device and a control system;
the pipe fittings are stored in the feeding device, the pipe fittings are discharged from the feeding device one by one, and the pipe fittings enter the pushing device after being discharged;
the pushing device pushes the pipe fitting onto the pipe fitting clamping device, and the pipe fitting is clamped by the pipe fitting clamping device;
the die processing component is opposite to the pipe fitting clamping device and comprises a servo driving device and a die mounting seat arranged on the servo driving device, and a flaring die, a necking die and a chamfering mechanism are arranged on the die mounting seat;
the unloading device is used for unloading the machined workpiece.
2. The pipe end machining equipment according to claim 1, wherein the pushing device comprises a fixed plate, a movable plate, a guide chute and a fixed seat, the fixed plate is provided with a pushing cylinder, and the movable plate is connected with a piston rod on the pushing cylinder; a push rod is arranged on the moving plate; the guide chute is arranged on the fixed seat; the pipe fitting falls onto the guide chute after being discharged from the feeding device; the push rod moves along the length direction of the guide chute under the driving of the pushing cylinder.
3. A pipe end machining apparatus according to claim 2, wherein the fixed plate is provided with a guide bar, and the movable plate is provided with a guide sleeve slidably engaged with the guide bar.
4. The pipe end machining apparatus according to claim 1, wherein the chamfering mechanism comprises a first bearing seat and a chamfering driving motor which are arranged on the die mounting seat, a first rotating shaft is connected to the first bearing seat, a chamfering cutter head is arranged at one end of the first rotating shaft, and a first belt pulley is arranged at the other end of the first rotating shaft; the output shaft of the chamfering driving motor is provided with a second belt pulley, and the first belt pulley is connected with the second belt pulley through belt transmission.
5. The pipe end machining apparatus according to claim 1, wherein the pipe clamping device comprises a clamping die base, a clamping cylinder, a first clamping block, and a second clamping block corresponding to the first clamping block, the first clamping block and the clamping cylinder are both fixed on the clamping die base, and the second clamping block is connected with the clamping cylinder.
6. The pipe end machining apparatus according to claim 5, wherein the clamp die base is provided with a laser sensor.
7. The pipe end machining apparatus according to any one of claims 1 to 6, wherein the unloading device comprises a mounting base, a first guide rail is arranged on the mounting base, a first moving seat is connected to the first guide rail in a sliding manner, and a first cylinder for driving the first moving seat to move is arranged on the mounting base; the first moving seat is provided with a second guide rail which is vertical to the first guide rail, the second guide rail is connected with a second moving seat in a sliding way, and the first moving seat is provided with a second cylinder for driving the second moving seat to move; the second movable seat is provided with a clamping device.
8. The pipe end machining apparatus according to claim 7, wherein the second moving seat is provided with a second bearing, a second rotating shaft is connected to the second bearing, the clamping device is fixed at one end of the second rotating shaft, the other end of the second rotating shaft is provided with a turning arm, and the second rotating shaft is connected with one end of the turning arm; the second removes and is equipped with the upset drive cylinder on the seat, and the one end of upset drive cylinder is rotated with the second and is connected, and the other end of upset drive cylinder is articulated with the other end of upset arm.
9. The pipe end machining apparatus of claim 7, wherein the clamping device is a cylinder jaw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320400111.6U CN219335667U (en) | 2023-02-28 | 2023-02-28 | Pipe end machining equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320400111.6U CN219335667U (en) | 2023-02-28 | 2023-02-28 | Pipe end machining equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219335667U true CN219335667U (en) | 2023-07-14 |
Family
ID=87107124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320400111.6U Active CN219335667U (en) | 2023-02-28 | 2023-02-28 | Pipe end machining equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219335667U (en) |
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2023
- 2023-02-28 CN CN202320400111.6U patent/CN219335667U/en active Active
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