CN219293024U - Radium cutting jig for cutting film material - Google Patents
Radium cutting jig for cutting film material Download PDFInfo
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- CN219293024U CN219293024U CN202320078152.8U CN202320078152U CN219293024U CN 219293024 U CN219293024 U CN 219293024U CN 202320078152 U CN202320078152 U CN 202320078152U CN 219293024 U CN219293024 U CN 219293024U
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Abstract
The utility model discloses a radium cutting jig for cutting a film material, which relates to the field of radium cutting jigs. According to the utility model, the laser cutting grooves are processed on the surface of the jig according to the laser cutting path of the film product on the jig main body, dust collection holes and dust collection grooves are added in the grooves and in the finger areas of the film product, so that dust and dirt generated by direct cutting of laser to the plane of the jig are avoided to the greatest extent, part of residues are sucked away by the dust collection holes in the processing process, the service life of the jig is prolonged, the cutting edge effect is ensured, meanwhile, four target through holes are respectively processed at four target positions, the feeding compatibility of the film product is improved, the image displayed by an industrial camera is clearer when the targets are identified, and the accuracy of the cutting appearance of the film product is improved.
Description
Technical Field
The utility model relates to the field of laser cutting jigs, in particular to a laser cutting jig for cutting a film material.
Background
The film product cutting process adopts a mode of UV picosecond laser plus aluminum alloy plane jig cutting, the film product is fed onto the jig and is simultaneously vacuum adsorbed, laser beams with 355nm output wavelength are amplified by a beam expander and then are shot onto reflectors of two X-axis and Y-axis vibrating mirror scanners, the vibrating mirror scanners generate rapid swing under the control of a computer, laser beams are scanned in the plane X, Y two-dimensional direction, the laser beams are focused on the surface of the film product through lenses to form fine light spots with high energy density, engraving is formed on the surface of the film product through the reflectors, the engraving position is controlled, dynamic images of a workpiece are shot in real time through a high-resolution industrial camera, the coordinate change of the film product is confirmed through comparison of the target and the template position, the target with any shape can be tracked, the tracking range can be set, and the offset coordinate is automatically moved to the correct position through certain calculation, so that accurate cutting is realized.
Because the existing jig is made of aluminum alloy, the aluminum alloy has the characteristics of low density, good mechanical property, good processing property, excellent electrical conductivity, thermal conductivity and corrosion resistance, is widely used in industry, but has the following defects: in the cutting process of the film product, the aluminum alloy is easy to have shrinkage cavity, sand holes, air holes, slag inclusion and other casting defects, a pit is formed in a cutting area, the cutting edge effect of the film product is affected, the service life of the jig is also reduced, high jig processing cost is generated, the existing jig is not used for avoiding the clearance of a target grabbing position of the film product, a layer of reflective paper is attached, the flatness of the jig is also affected, different processing process parameters such as power, frequency, cutting speed, frequency and the like are often required to be debugged to avoid poor appearance caused by objective reasons, and debugging time is increased to influence productivity.
Disclosure of Invention
The utility model aims at: in order to solve the problem of unsatisfactory cutting edge effect, a radium cutting jig for cutting a membrane material is provided.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a radium cutting tool for cutting membrane material, includes the tool main part, two locating pieces of top symmetry fixedly connected with of tool main part, radium cutting groove has been seted up to one side that the top of tool main part is located two locating pieces, outer lane vacuum hole has been seted up to the intermediate position that the top of tool main part is located locating piece and radium cutting groove, inner circle vacuum hole, target through-hole have been seted up to the inboard that the top of tool main part is located radium cutting groove, dust absorption hole has been seted up to the inner wall bottom of radium cutting groove, dust absorption groove has been seted up to one end angular position department that the top of tool main part is located radium cutting groove inboard.
As still further aspects of the utility model: the jig main body is made of brass.
As still further aspects of the utility model: the number of the target through holes is eight, four target through holes are in one group, two groups of target through holes are distributed on the inner sides of two radium cutting grooves, and four target through holes in one group of target through holes are close to four inner side edges of the radium cutting grooves.
As still further aspects of the utility model: the outer side of the jig main body is provided with an outer ring vacuum tube connecting hole, an inner ring vacuum tube connecting hole and a dust collection tube connecting hole, and the outer ring vacuum tube connecting hole, the inner ring vacuum tube connecting hole and the dust collection tube connecting hole are respectively communicated with the outer ring vacuum hole, the inner ring vacuum hole and the dust collection hole.
As still further aspects of the utility model: the outer ring vacuum holes and the inner ring vacuum holes are distributed on the outer side of the radium cutting groove, the inner ring vacuum holes are distributed on the inner side of the radium cutting groove, the outer wall two sides and the two ends of the jig main body are provided with a plurality of outer ring vacuum tube connecting holes and inner ring vacuum tube connecting holes, and the outer ring vacuum tube connecting holes and the inner ring vacuum tube connecting holes are respectively communicated with the outer ring vacuum holes and the inner ring vacuum holes.
As still further aspects of the utility model: the number of dust absorption holes is provided with a plurality of, and is a plurality of dust absorption holes are distributed along the track of radium cutting groove, a plurality of dust absorption pipe connecting holes have all been seted up to tool main part outer wall both sides and both ends, and a plurality of dust absorption pipe connecting holes are switched on with a plurality of dust absorption holes and dust absorption groove respectively.
As still further aspects of the utility model: the locating piece is L-shaped structure, radium cutting groove is located the opening one side of L-shaped structure.
As still further aspects of the utility model: the track of the radium cutting groove is matched with the modeling track of the membrane material product.
As still further aspects of the utility model: threaded holes are formed in four end angle positions of the jig main body.
As still further aspects of the utility model: the horizontal height of the outer ring vacuum tube connecting hole is lower than the horizontal height of the inner ring vacuum tube connecting hole and the dust collection tube connecting hole, the depth of the inner ring vacuum hole is lower than that of the outer ring vacuum hole, and the outer ring vacuum hole is not formed above the path through which the dust collection tube connecting hole passes by the jig main body.
Compared with the prior art, the utility model has the beneficial effects that:
through processing radium cutting groove according to the laser cutting route of membrane material product on the tool main part at the tool surface processing, thereby increase dust absorption hole, dust absorption groove in the recess and membrane material product finger district, thereby furthest avoids laser directly to cut the tool plane and produces piece dirty, increase dust absorption hole site and suck a portion of residue in the course of working, the life of extension tool, the cutting edge effect is guaranteed, four target through-holes of processing respectively in four target positions simultaneously, the compatibility of membrane material product material loading can promote, the image that the industry camera appears when discernment target is clearer, be favorable to improving the cutting appearance precision of membrane material product.
Drawings
For a clearer description of an embodiment or of a technical solution in the prior art, the drawings that are required to be used in the description of the embodiment or of the prior art will be briefly described, it being obvious that the drawings in the description below are only embodiments of the utility model, and that other drawings can be obtained, without inventive effort, by a person skilled in the art from the drawings provided:
FIG. 1 is a schematic diagram of the structure of the present utility model;
fig. 2 is an enlarged view of fig. 1 a in accordance with the present utility model.
Reference numerals in the detailed description indicate: 1. a jig main body; 2. a positioning block; 3. radium grooving; 4. an outer ring vacuum hole; 5. an inner ring vacuum hole; 6. dust collection holes; 7. an outer ring vacuum tube connecting hole; 8. an inner ring vacuum tube connecting hole; 9. a dust suction pipe connecting hole; 10. a target through hole; 11. a dust collection groove.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-2, in an embodiment of the utility model, a radium cutting jig for cutting a film material comprises a jig main body 1, wherein two positioning blocks 2 are symmetrically and fixedly connected to the top of the jig main body 1, a radium cutting groove 3 is formed in one side of the two positioning blocks 2 at the top of the jig main body 1, an outer ring vacuum hole 4 is formed in the middle position of the positioning blocks 2 and the radium cutting groove 3 at the top of the jig main body 1, an inner ring vacuum hole 5 and a target through hole 10 are formed in the inner side of the radium cutting groove 3 at the top of the jig main body 1, a dust collection hole 6 is formed in the bottom end of the inner wall of the radium cutting groove 3, and a dust collection groove 11 is formed in one end angle position of the inner side of the radium cutting groove 3 at the top of the jig main body 1;
an outer ring vacuum tube connecting hole 7, an inner ring vacuum tube connecting hole 8 and a dust collection tube connecting hole 9 are formed in the outer side of the jig main body 1, and the outer ring vacuum tube connecting hole 7, the inner ring vacuum tube connecting hole 8 and the dust collection tube connecting hole 9 are respectively communicated with the outer ring vacuum hole 4, the inner ring vacuum hole 5 and the dust collection hole 6;
the number of the outer ring vacuum holes 4 and the inner ring vacuum holes 5 is multiple, the outer ring vacuum holes 4 are distributed on the outer side of the radium cutting groove 3, the inner ring vacuum holes 5 are distributed on the inner side of the radium cutting groove 3, the outer wall two sides and the two ends of the jig main body 1 are provided with a plurality of outer ring vacuum tube connecting holes 7 and inner ring vacuum tube connecting holes 8, and the outer ring vacuum tube connecting holes 7 and the inner ring vacuum tube connecting holes 8 are respectively communicated with the outer ring vacuum holes 4 and the inner ring vacuum holes 5;
the number of the dust collection holes 6 is multiple, the dust collection holes 6 are distributed along the track of the radium cutting groove 3, the two sides and the two ends of the outer wall of the jig main body 1 are provided with a plurality of dust collection pipe connecting holes 9, and the dust collection pipe connecting holes 9 are respectively communicated with the dust collection holes 6 and the dust collection grooves 11;
the positioning block 2 is of an L-shaped structure, and the radium cutting groove 3 is positioned on one side of an opening of the L-shaped structure;
the track of the radium cutting groove 3 is matched with the modeling track of the film product;
screw holes are formed in four end angle positions of the jig main body 1.
In this embodiment: it should be noted that: the laser equipment mainly comprises a main control system, an optical path system, a vibrating mirror driver, a dust extraction mechanism, a vacuum adsorption system, a CCD positioning system, a cutting system integrated workbench and the like, wherein the jig main body 1 is arranged on the integrated workbench through threaded holes at four end corners, meanwhile, a dust collection pipe connecting hole 9 is connected with the dust extraction mechanism through a conduit, an outer ring vacuum pipe connecting hole 7 and an inner ring vacuum pipe connecting hole 8 are connected with the vacuum adsorption system through conduits, the main control system is used for controlling the operation of the whole equipment and comprises the control of the optical path system, the vibrating mirror driver, the dust extraction mechanism, the vacuum adsorption system, the CCD positioning system and the cutting system, the vacuum and station movement of a jig platform are controlled, and the system formed by the vibrating mirror driver is used for high-precision scanning and precise positioning of laser;
the operation steps comprise: determining the equipment state, the cutting formula and whether a laser light source of the cutting formula is opened, cleaning a workbench by using an alcohol dust-free step, manually feeding by a person, vacuum adsorbing by a jig platform, moving the platform to a cutting station, carrying out CCD target grabbing recognition and position compensation, carrying out laser cutting, returning the platform to a feeding position, taking down a film product, in the process, enabling a positioning block 2 to realize quick positioning and placement of materials, transmitting suction to an outer ring vacuum hole 4 and an inner ring vacuum hole 5 through operation of a vacuum adsorption system, realizing quick fixing of the materials, simultaneously enabling the materials to be cut and the formed film product to keep good adsorptivity through the arrangement of the outer ring vacuum hole 4 and the inner ring vacuum hole 5, avoiding the phenomenon that the material offset influences the cutting effect in the cutting process, simultaneously starting operation synchronously with a dust sucking mechanism in the cutting process, sucking out scraps and dust generated in the cutting process through a dust sucking hole 6 and a dust sucking groove 11, furthest avoiding direct cutting to a jig plane to generate dirty, prolonging the service life of the jig, ensuring the effect of a cutting edge, enabling the cut edge to be smooth, using the jig to cut the film product, measuring the edge to have no influence on the actual heat data, and displaying a small incision area: the cut film product can achieve the dimensional accuracy of +/-0.1 mm, and each size can meet the requirement that Cpk is more than 1.33; the width of the burning edge is 0.05-0.07mm, and no edge bubbles and layering problem are caused; the cutting time is 190s, which is less than half a minute than the first generation of aluminum alloy jig; the laser cutting is not contacted with the pipe fitting, so that the pipe fitting is not deformed; the laser has small light spot, high energy density and high cutting speed, greatly improves the qualification rate of cutting film products, and remarkably improves the production efficiency.
Referring to fig. 1, a jig main body 1 is made of brass.
In this embodiment: brass is used as a processing raw material of the jig, has strong wear resistance, high strength, high hardness and strong chemical resistance, and also has outstanding cutting mechanical properties.
Referring to fig. 1-2, eight target through holes 10 are arranged in a group of four, two groups of target through holes 10 are distributed on the inner sides of two radium slots 3, and four target through holes 10 in one group of target through holes 10 are close to four inner side edges of the radium slots 3.
In this embodiment: through setting up two sets of target through-holes 10, the compatibility of film product material loading can promote, the image that the industry camera appears when discernment target through-hole 10 is clearer, be favorable to improving the cutting appearance precision of film product, optimize the vision and grab the target action, former tool is that left and right sides eye station is mutually independent, need switch the cutting formula, and this tool is according to discernment target through-hole 10 from left station-right station order in the vision, only need one formula just can accomplish the target work of grabbing of two stations, can also shorten the CT that the film product cut when optimizing the material loading and prevent slow-witted mode, UPH can obtain promoting.
Referring to fig. 1, the outer ring vacuum tube connecting hole 7 is lower in horizontal height than the inner ring vacuum tube connecting hole 8 and the dust suction tube connecting hole 9, the inner ring vacuum hole 5 is lower in depth than the outer ring vacuum hole 4, and the outer ring vacuum hole 4 is not formed above the path through which the jig main body 1 passes through the dust suction tube connecting hole 9.
In this embodiment: through the structure, the forming of the outer ring vacuum tube connecting hole 7, the inner ring vacuum tube connecting hole 8 and the dust collection tube connecting hole 9 is not interfered with each other, and the outer ring vacuum hole 4 does not influence the opening and the connection of the dust collection tube connecting hole 9.
The foregoing description is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical solution of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (10)
1. The utility model provides a radium cutting tool for cutting membrane material, includes tool main part (1), its characterized in that, two locating pieces (2) of top symmetry fixedly connected with of tool main part (1), radium cutting groove (3) have been seted up to one side that the top of tool main part (1) is located two locating pieces (2), outer lane vacuum hole (4) have been seted up to the top of tool main part (1) in the intermediate position of locating piece (2) and radium cutting groove (3), inner circle vacuum hole (5) have been seted up at the inboard that the top of tool main part (1) is located radium cutting groove (3), target through-hole (10), dust absorption hole (6) have been seted up to the inner wall bottom of radium cutting groove (3), dust absorption groove (11) have been seted up to one end angular position department that the top of tool main part (1) is located radium cutting groove (3) inboard.
2. The jig for cutting film according to claim 1, wherein the jig body (1) is made of brass.
3. The laser cutting jig for cutting film materials according to claim 1, wherein eight and four target through holes (10) are arranged in one group, two groups of the target through holes (10) are distributed on the inner sides of two laser cutting grooves (3), and four target through holes (10) in one group of the target through holes (10) are close to four inner side lines of the laser cutting grooves (3).
4. The radium cutting jig for cutting film materials according to claim 1, wherein an outer ring vacuum tube connecting hole (7), an inner ring vacuum tube connecting hole (8) and a dust collection tube connecting hole (9) are formed in the outer side of the jig main body (1), and the outer ring vacuum tube connecting hole (7), the inner ring vacuum tube connecting hole (8) and the dust collection tube connecting hole (9) are respectively communicated with the outer ring vacuum hole (4), the inner ring vacuum hole (5) and the dust collection hole (6).
5. The radium cutting jig for cutting film materials according to claim 1, wherein the number of the outer ring vacuum holes (4) and the inner ring vacuum holes (5) is multiple, the outer ring vacuum holes (4) are distributed on the outer side of the radium cutting groove (3), the inner ring vacuum holes (5) are distributed on the inner side of the radium cutting groove (3), the outer wall two sides and the two ends of the jig main body (1) are provided with a plurality of outer ring vacuum tube connecting holes (7) and inner ring vacuum tube connecting holes (8), and the outer ring vacuum tube connecting holes (7) and the inner ring vacuum tube connecting holes (8) are respectively communicated with the outer ring vacuum holes (4) and the inner ring vacuum holes (5).
6. The radium cutting jig for cutting film materials according to claim 1, wherein the number of the dust collection holes (6) is multiple, the dust collection holes (6) are distributed along the track of the radium cutting groove (3), the two sides and the two ends of the outer wall of the jig main body (1) are provided with a plurality of dust collection pipe connection holes (9), and the dust collection pipe connection holes (9) are respectively communicated with the dust collection holes (6) and the dust collection grooves (11).
7. The laser cutting jig for cutting the film material according to claim 1, wherein the positioning block (2) is of an L-shaped structure, and the laser cutting groove (3) is positioned on one side of an opening of the L-shaped structure.
8. The laser cutting jig for cutting the film material according to claim 1, wherein the track of the laser cutting groove (3) is matched with the modeling track of the film material product.
9. The laser cutting jig for cutting film materials according to claim 1, wherein threaded holes are formed in four end angle positions of the jig main body (1).
10. The radium cutting jig for cutting film materials according to claim 4, wherein the horizontal height of the outer ring vacuum tube connecting hole (7) is lower than the horizontal height of the inner ring vacuum tube connecting hole (8) and the dust suction tube connecting hole (9), the depth of the inner ring vacuum hole (5) is lower than the depth of the outer ring vacuum hole (4), and the outer ring vacuum hole (4) is not formed above a path through which the dust suction tube connecting hole (9) passes by the jig main body (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320078152.8U CN219293024U (en) | 2023-01-10 | 2023-01-10 | Radium cutting jig for cutting film material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320078152.8U CN219293024U (en) | 2023-01-10 | 2023-01-10 | Radium cutting jig for cutting film material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219293024U true CN219293024U (en) | 2023-07-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320078152.8U Active CN219293024U (en) | 2023-01-10 | 2023-01-10 | Radium cutting jig for cutting film material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219293024U (en) |
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2023
- 2023-01-10 CN CN202320078152.8U patent/CN219293024U/en active Active
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