CN219286432U - Paint cloth placing mechanism - Google Patents
Paint cloth placing mechanism Download PDFInfo
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- CN219286432U CN219286432U CN202223559658.5U CN202223559658U CN219286432U CN 219286432 U CN219286432 U CN 219286432U CN 202223559658 U CN202223559658 U CN 202223559658U CN 219286432 U CN219286432 U CN 219286432U
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- cloth placing
- lead
- paint
- fixedly connected
- shooting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model provides a varnished cloth placing mechanism, and relates to the field of solar panel production. The paint cloth placing mechanism comprises a support, wherein a driving device is arranged on one side of the support, a paint cloth placing device is fixedly connected to one moving end of the driving device, a lead flattening device is fixedly connected to the other moving end of the driving device, a moving device is fixedly connected to the other side of the support, a triangular prism is fixedly connected to the bottom of the other side of the support, and a shooting device is fixedly connected to the other side of the support. According to the paint cloth placing mechanism, the equipment is supported by the moving device to move back and forth and left and right, the shooting device is moved to the set point, the condition of shooting a lead is achieved through the triangular prism, and the lead flattening device and the paint cloth placing device are matched, so that automation of lead calibration and paint cloth pasting is completely realized, the degree of automation is provided, manual intervention of operators is not needed, and the production efficiency is remarkably improved.
Description
Technical Field
The utility model relates to the field of solar panel production, in particular to a varnished cloth placing mechanism.
Background
Component lamination is a critical step in the production process of solar panels. And placing the paved battery into a laminating machine, pumping out air in the assembly through vacuumizing, heating to enable EVA to melt, bonding the battery, glass and the back plate together, and finally cooling and taking out the assembly to finish lamination. Wherein, the EVA is likely to overflow in the melting process, and the EVA overflows from the lead wire interface connected to the junction box to cause poor products, and varnished cloth is a necessary measure for improving the lamination effect of the components.
The operation flow of the existing varnished cloth recycling is as follows: firstly, paint cloth is cut manually, a cutting tool is generally scissors, then the paint cloth is sent to a paint cloth placing station through manual walking, a person of the paint cloth placing station before lamination places the paint cloth manually and bends outgoing lines, and then component lamination is carried out through a laminating machine.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the utility model provides a varnished cloth placing mechanism, which solves the problems that the prior varnished cloth is recycled, and the working flow is as follows: firstly, manually cutting varnished cloth, wherein a cutting tool is generally scissors, then manually walking to a varnished cloth placing station, manually placing varnished cloth by personnel of the varnished cloth placing station before lamination, bending outgoing lines, and further laminating components through a laminating machine.
(II) technical scheme
In order to achieve the above purpose, the utility model is realized by the following technical scheme: the paint cloth placing mechanism comprises a bracket, wherein one side of the bracket is provided with a driving device, one moving end of the driving device is fixedly connected with a paint cloth placing device, the other moving end of the driving device is fixedly connected with a lead flattening device, the other side of the bracket is fixedly connected with a moving device, the bottom of the other side of the bracket is fixedly connected with a triangular prism, and the other side of the bracket is fixedly connected with a shooting device;
the moving device is used for supporting the equipment to move back and forth and left and right, and after the equipment moves to the set point, the shooting device is used for shooting and observing the condition of the lead through the prism.
Preferably, the lead flattening device is located below the varnished cloth placing device.
Preferably, the triangular prism is located below the photographing device, and the photographing device is located below the moving device.
Preferably, each varnished cloth placing device corresponds to at least two varnished cloth placing boxes.
Preferably, the using method of the paint cloth placing mechanism comprises the following steps:
s1: installation detection
Firstly, a driving device provided with a paint cloth placing device and a lead flattening device is arranged on a bracket, after the triangular prism, a moving device and a shooting device are arranged at corresponding positions, the device is supported by the moving device to move forwards, backwards, leftwards and rightwards, after the device moves to a set point, the shooting device shoots a lead condition through the triangular prism, and the device respectively enters the steps of S2 and S3 according to the lead condition.
S2: normal lead condition
If the condition of the lead wire in the step S1 is normal, the lead wire flattening device 5 is positioned at the lead wire, the lead wire flattening device 5 reversely runs to be close from two sides to the middle, the lead wire is straightened, the equipment is moved forward through the moving device 2, at the moment, the paint cloth placing device 6 is moved to a designated position, paint cloth is placed down, the lead wire passes through a small hole in the middle of the paint cloth and covers a hole through which the lead wire passes, then the lead wire flattening device 5 is moved to the designated position, the top end of the device is inserted between the two lead wires, and the two lead wires are unfolded to two sides, so that the flattening of the lead wire is completed.
S3: abnormal condition of lead wire
If the condition of the lead wire is abnormal in the step S1, the alarm record is directly carried out, and the pictures of the abnormal materials are stored by naming the bar code information so as to check the manufacturing procedure and trace the source.
Preferably, in the step S1, the varnishing cloth is taken out from the varnishing cloth placing boxes by using the varnishing cloth placing devices, and each varnishing cloth placing device corresponds to two varnishing cloth placing boxes.
Preferably, the shooting device, the lead flattening device and the paint cloth placing device all adopt any driving mode of an air cylinder or an electric push rod.
(III) beneficial effects
The utility model provides a varnished cloth placing mechanism. The beneficial effects are as follows:
1. according to the paint cloth placing mechanism, the equipment is supported by the moving device to move back and forth and left and right, the shooting device is moved to the set point, the condition of shooting a lead is achieved through the triangular prism, and the lead flattening device and the paint cloth placing device are matched, so that automation of lead calibration and paint cloth pasting is completely realized, the degree of automation is provided, manual intervention of operators is not needed, and the production efficiency is remarkably improved.
Drawings
FIG. 1 is a perspective view of one side of the present utility model;
fig. 2 is a perspective view of the other side of the present utility model.
Wherein, 1, a bracket; 2. a mobile device; 3. a photographing device; 4. a triangular prism; 5. a lead flattening device; 6. a varnished cloth placing device; 7. a driving device.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Embodiment one:
as shown in fig. 1-2, the embodiment of the utility model provides a paint cloth placing mechanism, which comprises a bracket 1, wherein one side of the bracket 1 is provided with a driving device 7, one moving end of the driving device 7 is fixedly connected with a paint cloth placing device 6, the other moving end of the driving device 7 is fixedly connected with a lead wire flattening device 5, the other side of the bracket 1 is fixedly connected with a moving device 2, the bottom of the other side of the bracket 1 is fixedly connected with a triangular prism 4, a vertical CCD can observe a lead wire state through the triangular prism 4, the other side of the bracket 1 is fixedly connected with a shooting device 3, the shooting device 2 supports equipment to move back and forth, left and right, the shooting device 3 moves to a set point, the condition of shooting the lead wire through the triangular prism 4 is matched with the lead wire flattening device 5 and the paint cloth placing device 6, the automation of calibrating the lead wire and pasting the paint cloth is completely realized, the automation degree is provided, manual intervention of an operator is not needed, and the production efficiency is remarkably improved;
the moving device 2 is used for supporting equipment to move back and forth and left and right, after moving to a set point, the shooting device 3 is utilized and is matched with the equipment to shoot through the triangular prism 4 to observe the condition of a lead, the lead is normal, the equipment is moved forward through the moving device 2, at the moment, the paint cloth placing device 6 is moved to a designated position, paint cloth is placed down, the lead passes through a small hole in the middle of the paint cloth and covers a hole penetrating out of the lead, then the lead flattening device 5 is moved to the designated position, the top end of the device is inserted between two leads and is unfolded towards two sides, lead flattening is completed, automation of calibrating the lead and pasting the paint cloth is completely realized, manual intervention is not needed, and production efficiency is remarkably improved.
If the condition of the lead wire is abnormal, the lead wire flattening device 5 is positioned to the lead wire, the lead wire flattening device 5 reversely runs to be close from two sides to the middle, the lead wire is straightened, then the normal flow is carried out, the automation of calibrating the lead wire and pasting paint cloth is completely realized, manual intervention is not needed, and the production efficiency is remarkably improved.
The lead flattening device 5 is positioned below the varnished cloth placing device 6.
The prism 4 is located below the photographing device 3, the photographing device 3 is located below the moving device 2, and the vertical CCD can observe a lead state through the prism 4.
Each varnished cloth placing device 6 corresponds to at least two varnished cloth placing boxes, and material stopping is prevented.
Embodiment two:
as shown in fig. 1-2, an embodiment of the present utility model provides a method for using a paint cloth placing mechanism, including the following steps:
s1: installation detection
Firstly, a driving device 7 provided with a paint cloth placing device 6 and a lead flattening device 5 is arranged on a bracket 1, after the triangular prism 4 is arranged at corresponding positions with a moving device 2 and a shooting device 3, the device is supported by the moving device 2 to move back and forth and left and right, after the device is moved to a set point, the shooting device 3 shoots a lead condition through the triangular prism 4, and the steps of S2 and S3 are respectively carried out according to the lead condition.
S1: installation detection
Firstly, a driving device 7 provided with a paint cloth placing device 6 and a lead flattening device 5 is arranged on a bracket 1, after the triangular prism 4 is arranged at corresponding positions with a moving device 2 and a shooting device 3, the device is supported by the moving device 2 to move back and forth and left and right, after the device is moved to a set point, the shooting device 3 shoots a lead condition through the triangular prism 4, and the steps of S2 and S3 are respectively carried out according to the lead condition.
S2: normal lead condition
If the condition of the lead wire in the step S1 is normal, the lead wire flattening device 5 is positioned at the lead wire, the lead wire flattening device 5 reversely runs to be close from two sides to the middle, the lead wire is straightened, the equipment is moved forward through the moving device 2, at the moment, the paint cloth placing device 6 is moved to a designated position, paint cloth is placed down, the lead wire passes through a small hole in the middle of the paint cloth and covers a hole through which the lead wire passes, then the lead wire flattening device 5 is moved to the designated position, the top end of the device is inserted between the two lead wires, and the two lead wires are unfolded to two sides, so that the flattening of the lead wire is completed.
S3: abnormal condition of lead wire
If the condition of the lead wire is abnormal in the step S1, the alarm record is directly carried out, and the pictures of the abnormal materials are stored by naming the bar code information so as to check the manufacturing procedure and trace the source.
In the step S1, the varnishing cloth devices 6 are taken out from the varnishing cloth placing boxes, and each varnishing cloth placing device 6 corresponds to two varnishing cloth placing boxes, so that stopping is prevented.
The shooting device 3, the lead flattening device 5 and the paint cloth placing device 6 move by adopting air cylinders, so that automation of calibrating leads and pasting paint cloth is completely realized, manual intervention is not needed, and the production efficiency is remarkably improved.
Embodiment III:
as shown in fig. 1-2, an embodiment of the present utility model provides a method for using a paint cloth placing mechanism, including the following steps:
s1: installation detection
Firstly, a driving device 7 provided with a paint cloth placing device 6 and a lead flattening device 5 is arranged on a bracket 1, after the triangular prism 4 is arranged at corresponding positions with a moving device 2 and a shooting device 3, the device is supported by the moving device 2 to move back and forth and left and right, after the device is moved to a set point, the shooting device 3 shoots a lead condition through the triangular prism 4, and the steps of S2 and S3 are respectively carried out according to the lead condition.
S2: normal lead condition
If the condition of the lead wire in the step S1 is normal, the lead wire flattening device 5 is positioned at the lead wire, the lead wire flattening device 5 reversely runs to be close from two sides to the middle, the lead wire is straightened, the equipment is moved forward through the moving device 2, at the moment, the paint cloth placing device 6 is moved to a designated position, paint cloth is placed down, the lead wire passes through a small hole in the middle of the paint cloth and covers a hole through which the lead wire passes, then the lead wire flattening device 5 is moved to the designated position, the top end of the device is inserted between the two lead wires, and the two lead wires are unfolded to two sides, so that the flattening of the lead wire is completed.
S3: abnormal condition of lead wire
If the condition of the lead wire is abnormal in the step S1, the alarm record is directly carried out, and the pictures of the abnormal materials are stored by naming the bar code information so as to check the manufacturing procedure and trace the source.
In the step S1, the varnishing cloth devices 6 are taken out from the varnishing cloth placing boxes, and each varnishing cloth placing device 6 corresponds to two varnishing cloth placing boxes, so that stopping is prevented.
The shooting device 3, the lead flattening device 5 and the paint cloth placing device 6 all adopt electric push rods, so that automation of calibrating leads and pasting paint cloth is completely realized, manual intervention is not needed, and the production efficiency is remarkably improved.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. Put varnished cloth mechanism, including support (1), its characterized in that: one side of the support (1) is provided with a driving device (7), one moving end of the driving device (7) is fixedly connected with a varnished cloth placing device (6), the other moving end of the driving device (7) is fixedly connected with a lead flattening device (5), the other side of the support (1) is fixedly connected with a moving device (2), the bottom of the other side of the support (1) is fixedly connected with a triangular prism (4), and the other side of the support (1) is fixedly connected with a shooting device (3);
the moving device (2) is used for supporting the equipment to move back and forth and left and right, and after the equipment moves to a set point, the shooting device (3) is used for shooting and observing the condition of a lead through the triangular prism (4).
2. The paint delivery mechanism as claimed in claim 1, wherein: the lead flattening device (5) is positioned below the varnished cloth placing device (6).
3. The paint delivery mechanism as claimed in claim 1, wherein: the triangular prism (4) is located below the shooting device (3), and the shooting device (3) is located below the moving device (2).
4. The paint delivery mechanism as claimed in claim 1, wherein: each varnished cloth placing device (6) corresponds to at least two varnished cloth placing boxes.
5. The paint delivery mechanism as claimed in claim 1, wherein: the varnishing cloth placing devices (6) take varnishing cloth out of the varnishing cloth placing boxes, and each varnishing cloth placing device (6) corresponds to two varnishing cloth placing boxes.
6. The paint delivery mechanism as claimed in claim 1, wherein: the shooting device (3), the lead flattening device (5) and the paint placing device (6) are moved by adopting any driving mode of an air cylinder or an electric push rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202223559658.5U CN219286432U (en) | 2022-12-30 | 2022-12-30 | Paint cloth placing mechanism |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202223559658.5U CN219286432U (en) | 2022-12-30 | 2022-12-30 | Paint cloth placing mechanism |
Publications (1)
Publication Number | Publication Date |
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CN219286432U true CN219286432U (en) | 2023-06-30 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202223559658.5U Active CN219286432U (en) | 2022-12-30 | 2022-12-30 | Paint cloth placing mechanism |
Country Status (1)
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CN (1) | CN219286432U (en) |
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2022
- 2022-12-30 CN CN202223559658.5U patent/CN219286432U/en active Active
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