CN219270069U

CN219270069U - Soup base decoction blending and filling production line

Info

Publication number: CN219270069U
Application number: CN202223079719.8U
Authority: CN
Inventors: 邓立青; 林勇; 林春强; 林春宝; 黄楠
Original assignee: Fujian Kunxing Oceanic Co ltd
Current assignee: Fujian Kunxing Oceanic Co ltd
Priority date: 2022-11-21
Filing date: 2022-11-21
Publication date: 2023-06-30
Anticipated expiration: 2032-11-21

Abstract

The utility model relates to food processing equipment, and provides a soup base decocting, blending and filling production line, which comprises the following steps: the steam soup boiling machine comprises a first boiling tank body, a second boiling tank body, an end cover device, a turnover device and a soup conveying device; the soup blend machine comprises a blend tank body, a weighing device, a seasoning adding device and a soup blend transportation device; the soup base filling machine comprises a quantitative filling device and a soup base storage tank. The utility model has the advantages that: the steam soup boiling machine uses steam as a heat source to cook soup, soup and auxiliary materials are conveniently separated through the turnover device after soup boiling is completed, the cooked soup is transported to the soup base blending machine, the blending tank body is weighed when the soup base is blended, the weight sensor can detect the weight increase and change of the blending tank body when the raw soup and the seasonings are added to the blending tank body, the blended soup base is transported to the soup base filling machine, and the filling mouth of the soup base filling machine can flow out of the soup base simultaneously, so that the soup base soup boiling machine has high production efficiency and is suitable for mass production of soup bases.

Description

Soup base decoction blending and filling production line

Technical Field

The utility model relates to food processing equipment, in particular to a soup base boiling, blending and filling production line.

Background

The soup is prepared by adding adjuvants such as meat, bone, vegetables, and medicinal materials into a pot, adding water, heating, and filtering.

The conventional soup boiling directly adopts a gas stove to heat a pot by igniting, but the gas stove has high energy consumption, low heat efficiency and easy incomplete combustion to generate carbon monoxide, and is not suitable for mass soup boiling production of food companies. After the conventional soup is boiled, the prepared soup is poured out, and the auxiliary materials are fished out and filtered by a strainer manually, so that the efficiency of the manual mode is low.

Steam, also known as "steam," is classified into saturated steam and superheated steam according to pressure and temperature. Saturated steam has a high heat transfer system, uses water as a raw material, is safe and clean, and particularly becomes an excellent heat source at a temperature of 100 ℃ and above. If saturated steam is heated further, its temperature will rise and exceed the saturation temperature at that pressure, the steam at this time being referred to as superheated steam.

According to different tastes, seasonings including salt, monosodium glutamate, sugar, soy sauce, oil consumption, vinegar, tomato sauce, chilli sauce and the like are added into the soup. According to different proportions of the added seasoning and the soup, soup bases with different tastes are obtained. In the blending process, the soup stock is required to be preserved.

In the food production industry, the soup is usually put into a pot for blending after soup is boiled, seasonings are added for blending, and the obtained soup is packaged for mass production. However, if the seasoning is directly and manually added into the pot body, the proportion of the soup bases is difficult to ensure, and the blended soup bases are difficult to meet the required taste.

The prepared soup stock also needs to be poured into the material box, and compared with manually pouring the soup stock into the material box, the soup stock is more effectively filled into the material box through the pouring nozzle of the filling machine, and the material box is sold to the market after being packaged.

Therefore, how to use steam as a heat source to cook soup, conveniently separate soup from auxiliary materials after soup cooking is completed, ensure the proportion between soup bases when the soup bases are blended, and transport the blended soup bases to a filling machine is a technical problem to be solved in the field at present.

Disclosure of Invention

The utility model aims to solve the technical problem of providing a soup base boiling, blending and filling production line, which uses steam as a heat source to cook soup, conveniently separates soup from auxiliary materials after soup boiling is completed, ensures the proportion between soup bases during soup base blending, and transports the blended soup bases to a filling machine.

The utility model is realized in the following way: a soup stock decocting, blending and filling production line, comprising:

the steam soup boiling machine comprises a first boiling tank body, a second boiling tank body, an end cover device, a turnover device and a soup conveying device;

the first decocting tank body is provided with a first steam cavity and a soup cavity, the first steam cavity surrounds the soup cavity, a first heat-conducting plate is arranged between the first steam cavity and the soup cavity, a first steam inlet and a first steam outlet are formed in the side wall of the first steam cavity, and a soup outlet is formed in the bottom of the soup cavity;

the second decocting tank body is provided with an auxiliary material cavity, the cavity wall of the auxiliary material cavity is of a mesh structure, the second decocting tank body is sleeved in the first decocting tank body, the top of the second decocting tank body covers the top of the first decocting tank body, and the auxiliary material cavity is surrounded by the soup cavity;

the end cover device comprises a cover body, a first cover plate and a second cover plate, wherein the cover body is fixedly connected with the top of the second boiling tank body, an auxiliary material inlet and an auxiliary material outlet are respectively formed in two sides of the upper surface of the cover body, the first cover plate is connected with the auxiliary material inlet through a first hinge, and the second cover plate is connected with the auxiliary material outlet through a second hinge;

The overturning device comprises a supporting seat, an overturning telescopic cylinder and a supporting frame, one end of the supporting frame is fixedly connected with the cover body, the other end of the supporting frame is hinged to the top of the supporting seat, one end of the overturning telescopic cylinder is hinged to the supporting frame, the other end of the overturning telescopic cylinder is hinged to the bottom of the supporting seat, and the supporting seat is fixedly connected with the first boiling tank body;

the soup conveying device comprises a soup conveying pipeline and a first discharging valve, the first discharging valve is arranged on the soup conveying pipeline, and an inlet of the soup conveying pipeline is connected with the soup outlet;

the soup blend machine comprises a blend tank body, a weighing device, a seasoning adding device and a soup blend transportation device;

the mixing tank body is provided with a second steam cavity and a soup mixing cavity, a second heat-conducting plate is arranged between the second steam cavity and the soup mixing cavity, a second steam inlet and a second steam outlet are formed in the side wall of the second steam cavity, a soup outlet is formed in the bottom of the soup mixing cavity, a source Shang Rukou and a seasoning inlet are formed in the top of the soup mixing cavity, and the source Shang Rukou is connected with an outlet of the soup conveying pipeline;

The weighing device comprises a weighing frame, a weight sensor and a supporting block, wherein the weight sensor is fixedly arranged on the weighing frame, the supporting block is fixedly connected with the outer surface of the blending tank body, and the supporting block is positioned above the detection end of the weight sensor and is fixedly connected with the detection end of the weight sensor;

the seasoning adding device comprises a seasoning conveying pipeline and a second discharging valve, the second discharging valve is arranged on the seasoning conveying pipeline, and the seasoning conveying pipeline is connected with the seasoning inlet;

the soup base conveying device comprises a soup base conveying pipeline and a third discharge valve, the third discharge valve is arranged on the soup base conveying pipeline, and an inlet of the soup base conveying pipeline is connected with the soup base outlet;

the soup base filling machine comprises a quantitative filling device and a soup base storage tank;

the quantitative pouring device comprises a pouring frame, a first pouring telescopic cylinder, a lifting plate, a piston type conveying pump, a horizontal plate and a pouring nozzle;

the first pouring telescopic cylinder is fixedly arranged on the pouring frame, the lifting plate is connected with the pouring frame in a vertical sliding manner, and is fixedly connected with the telescopic end of the first pouring telescopic cylinder;

the piston type conveying pump is fixedly arranged on the pouring frame, a piston rod of the piston type conveying pump is fixedly connected with the lifting plate, a discharge hole of the piston type conveying pump is communicated with the pouring nozzle, the horizontal plate is fixedly connected with the pouring frame, the pouring nozzle is fixedly connected with the horizontal plate, and a plurality of piston type conveying pumps are arranged on the pouring nozzle;

The soup stock holding vessel with filling frame fixed connection, the bin outlet has been seted up to the bottom of soup stock holding vessel, the bin outlet with piston type delivery pump's feed inlet intercommunication, the feed inlet has been seted up at the top of soup stock holding vessel, the feed inlet with soup stock transportation pipeline's exit linkage.

Further, the steam soup boiling machine also comprises a stirring device;

the stirring device comprises a driving motor, a stirring shaft and stirring blades, wherein the driving motor is fixedly arranged at the middle position of the upper surface of the cover body, a rotating hole is formed in the middle position of the upper surface of the cover body, the stirring shaft penetrates through the rotating hole, the upper end of the stirring shaft is connected with an output shaft of the driving motor through a coupling, the lower end of the stirring shaft is fixedly connected with the stirring blades, and the stirring blades are in the auxiliary material cavity.

Further, the steam soup boiling machine further comprises a first steam adjusting device, the first steam adjusting device comprises a first steam input pipeline, a first steam output pipeline, a first electric adjusting valve and a first one-way valve, the first steam input pipeline is communicated with the first steam inlet, the first electric adjusting valve is installed in the first steam input pipeline, the first steam output pipeline is communicated with the first steam outlet, and the first one-way valve is installed in the first steam output pipeline;

The soup blend machine further comprises a second steam adjusting device, the second steam adjusting device comprises a second steam input pipeline, a second steam output pipeline, a second electric adjusting valve and a second one-way valve, the second steam input pipeline is communicated with the second steam inlet, the second electric adjusting valve is installed in the second steam input pipeline, the second steam output pipeline is communicated with the second steam outlet, and the second one-way valve is installed in the second steam output pipeline.

Further, the steam soup boiling machine further comprises a water injection device, the water injection device comprises a water injection pipeline and a first drain valve, a water injection port is formed in the middle position of the upper surface of the cover body, the water injection pipeline is connected with the water injection port, and the first drain valve is installed in the water injection pipeline.

Further, the soup blend machine also comprises a drinking water adding device and a thickener adding device;

the drinking water adding device comprises a drinking water conveying pipeline and a second drain valve, a drinking water inlet is further formed in the top of the soup base mixing cavity, the drinking water conveying pipeline is connected with the drinking water inlet, and the second drain valve is installed in the drinking water conveying pipeline;

The thickener adding device comprises a thickener conveying pipeline and a fourth discharge valve, a thickener inlet is further formed in the top of the soup base mixing cavity, the thickener conveying pipeline is connected with the thickener inlet, and the fourth discharge valve is installed in the thickener conveying pipeline.

Further, the soup blend machine also comprises a temperature sensor, a barometer, a safety valve and a liquid level meter;

the temperature sensor is arranged on the blending tank body and is used for detecting the temperature of the soup blend cavity;

the air pressure gauge is arranged on the blending tank body and is used for detecting the air pressure of the soup blend cavity;

the safety valve is arranged on the blending tank body and used for limiting the air pressure of the soup blend cavity;

the liquid level meter is arranged on the blending tank body and is used for detecting the liquid level of the soup blend cavity.

Further, the weight sensor and the supporting block are all four, and are uniformly arranged at intervals around the blending tank body.

Further, the quantitative pouring device further comprises a three-way valve, wherein the three-way valve is provided with a first port, a second port and a third port, when the first port is communicated with the third port, the second port is disconnected from the first port and the third port, and when the second port is communicated with the third port, the first port is disconnected from the second port and the third port;

The first port is connected with the discharge port through a first conduit, the second port is exposed to air, and the third port is connected with the feed port of the piston type conveying pump through a second conduit;

the three-way valves are consistent with the piston type delivery pumps in number.

Further, the quantitative pouring device further comprises a second pouring telescopic cylinder, the second pouring telescopic cylinder is fixedly arranged on the horizontal plate, the telescopic end of the second pouring telescopic cylinder is fixedly connected with the pouring nozzles, and the second pouring telescopic cylinder is consistent with the pouring nozzles in number.

Further, the first discharge valve, the second discharge valve, the third discharge valve, the fourth discharge valve, the first drain valve and the second drain valve are all electric regulating valves.

The utility model has the advantages that: 1. the steam soup boiling machine uses steam as a heat source to cook soup, the steam soup boiling machine is safe and clean, soup and auxiliary materials are conveniently separated through the turnover device after soup boiling is completed, the cooked soup is transported to the soup blending machine, the blending tank body is weighed when the soup is blended, the weight sensor can detect the weight increase change of the blending tank body when the raw soup and the seasoning are added to the blending tank body, the proportion between the soup is ensured when the soup is blended, the blended soup is preserved by the steam, the blended soup is transported to the soup filling machine, the filling mouth of the soup filling machine can simultaneously flow out of the soup, the production efficiency is high, and the steam soup boiling machine is suitable for mass production of the soup. 2. The first steam adjusting device and the second steam adjusting device respectively adjust the flow rate of steam entering the first steam cavity and the second steam cavity, so that the soup boiling temperature and the blending temperature are conveniently adjusted. 3. The three-way valve controls whether the soup flows to the piston type conveying pump at the corresponding position, so that the quantity of the soup flowing out of the pouring nozzle is regulated, and the requirement of on-site soup pouring is better met.

Drawings

The utility model will be further described with reference to examples of embodiments with reference to the accompanying drawings.

Fig. 1 is a schematic structural view of a soup base decocting, blending and filling production line.

Fig. 2 is a schematic diagram of the internal structure of the steam soup machine in the utility model.

Fig. 3 is a schematic structural view of the turning device in the present utility model.

Fig. 4 is a schematic view of the turning device of the present utility model turning the second can out of the first can.

Fig. 5 is a schematic view of the first steam chamber surrounding the juice chamber in the present utility model.

Fig. 6 is a schematic view of the upper surface of the cover in the present utility model.

Fig. 7 is a schematic view showing the positions of the first cover plate, the second cover plate, the auxiliary material inlet and the auxiliary material outlet in the present utility model.

Fig. 8 is a schematic view of the external structure of the soup dispenser according to the present utility model.

Fig. 9 is a schematic diagram of the internal structure of the machine for preparing soup materials in the present utility model.

FIG. 10 is a schematic diagram of the position of the temperature sensor, barometer and relief valve in the dispensing tank of the present utility model.

Fig. 11 is a schematic view of the structure of the soup base filling machine in the present utility model.

Fig. 12 is a schematic view of a plurality of piston type transfer pumps of the present utility model spaced along a lifter plate.

Fig. 13 is a schematic view showing the distribution of the material grooves of the cartridge according to the present utility model in a shape of two rows and three columns.

Reference numerals: a steam soup boiling machine 1; a first decocting pot 11; a first steam chamber 111; a soup chamber 112; a first heat conductive plate 113; a first steam inlet 114; a first steam outlet 115; a soup outlet 116; a second decocting pot 12; an auxiliary material chamber 121; a mesh structure 122; a seal ring 123; an end cap device 13; a cover 131; auxiliary material inlet 1311; an auxiliary material discharge port 1312; a water injection port 1313; a first cover plate 132; a second cover plate 133; a first hinge 134; a second hinge 135; a hopper 136; a flipping device 14; a support base 141; a telescopic cylinder 142 for turning; a support frame 143; a soup transportation device 15; a soup transportation pipe 151; a first discharge valve 152; a stirring device 16; a drive motor 161; a stirring shaft 162; a stirring blade 163; a first steam conditioning device 17; a first steam input pipe 171; a first electrically operated regulator valve 172; a first steam output pipe 173; a first one-way valve 174; a first manual ball valve 175; a water injection device 18; a water injection pipe 181; a first drain valve 182;

a soup blend machine 2; a blending tank 21; a second steam chamber 211; a second steam inlet 2111; a second vapor outlet 2112; a soup mix chamber 212; soup outlet 2121; original Shang Rukou 2122; a flavoring inlet 2123; a potable water inlet 2124; thickener inlet 2125; a second heat conductive plate 213; a temperature sensor 214; barometer 215; a safety valve 216; a level gauge 217; a weighing device 22; a weigh frame 221; a weight sensor 222; a support block 223; a second steam conditioning device 23; a second steam input pipe 231; a second steam output pipe 232; a second electric control valve 233; a second one-way valve 234; a first manual ball valve 235; a seasoning adding device 24; a seasoning transfer pipe 241; a second discharge valve 242; a soup stock transporting means 25; a soup stock transport pipe 251; a third discharge valve 252; a drinking water adding device 26; a potable water delivery conduit 261; a second drain valve 262; thickener addition means 27; a thickener transportation pipe 271; a fourth discharge valve 272;

A soup base filling machine 3; a quantitative pouring device 31; a perfusion frame 311; a first priming telescoping cylinder 312; a lifting plate 313; a piston type transfer pump 314; a piston rod 3141; a feed inlet 3142; a discharge port 3143; a horizontal plate 315; a pour spout 316; a second priming telescopic cylinder 317; a soup stock storage tank 32; a three-way valve 33; a first through port 331; a second port 332; a third port 333;

a magazine 4; a trough 41.

Detailed Description

The embodiment of the utility model provides a soup base boiling, blending and filling production line, which aims to use steam as a heat source for boiling soup, safely and cleanly separate a second boiling tank body from a first boiling tank body after boiling soup is finished, conveniently separate soup from auxiliary materials, transport soup to a soup base blending machine, ensure the proportion among soup bases during blending, increase and change the weight of the blending tank body after adding the soup bases, detect the weight by a weight sensor, utilize the steam to preserve heat, transport the blended soup bases to a soup base filling machine, and finally pour the soup bases into a material box, thereby having high production efficiency.

The general idea of the technical scheme in the embodiment of the utility model is as follows:

and (3) decocting the soup by a steam soup decoction machine, separating the soup from auxiliary materials, transporting the soup to a soup base blending machine for accurate blending with seasonings, transporting the blended soup base to a soup base filling machine, and filling the soup base into a material box.

The steam soup boiling machine adopts a first boiling tank body and a second boiling tank body which are sleeved, steam enters a first steam cavity of the first boiling tank body as a heat source, meshes of the second boiling tank body isolate auxiliary materials in auxiliary material cavities, water can flow in the meshes to be boiled into soup, the second boiling tank body is turned out of the first boiling tank body by a turning device, soup is left in a soup cavity of the first boiling tank body at the moment, and the auxiliary materials leave the soup cavity along with the second boiling tank body.

The weight change of the blending tank body is detected in real time by the weighing device, the weight sensor detects the weight of the empty blending tank body, when the original soup is added into the blending tank body, the weight of the blending tank body is increased, the weight increase of the blending tank body is the added original Shang Chongliang, when the weight of the blending tank body is increased by a preset value, the original soup is stopped being added, then the seasoning is added into the blending tank body, the weight of the blending tank body is correspondingly increased again, at the moment, the weight increase of the blending tank body is the weight of the added seasoning, and when the weight of the blending tank body is increased by another preset value, the seasoning is stopped being added, so that the proportion between the soup materials is ensured in the blending process.

The soup base filling machine drives the lifting plate through the telescopic cylinder for first filling to enable the piston type conveying pumps to work simultaneously, the piston type conveying pumps convey soup base to filling nozzles, the filling nozzles are in one-to-one correspondence with the piston type conveying pumps, soup base can flow out of the filling nozzles simultaneously, and the soup base falls into a trough of a material box.

In order to better understand the above technical solutions, the following detailed description will refer to the accompanying drawings and specific embodiments.

Referring to fig. 1 to 13, a preferred embodiment of the present utility model.

A soup stock decocting, blending and filling production line, comprising:

the steam soup boiling machine 1 comprises a first boiling tank 11, a second boiling tank 12, an end cover device 13, a turnover device 14 and a soup conveying device 15;

the first decocting tank 11 has a first steam cavity 111 and a soup cavity 112, the first steam cavity 111 surrounds the soup cavity 112 and a first heat-conducting plate 113 is disposed therebetween, a first steam inlet 114 and a first steam outlet 115 are provided on a side wall of the first steam cavity 111, and a soup outlet 116 is provided on a bottom of the soup cavity 112; the steam is used as a heat source to heat and decoct the soup in the soup cavity 112, and the soup is discharged from the soup outlet 116 after the soup is decocted.

The second decocting tank body 12 is provided with an auxiliary material cavity 121, the cavity wall of the auxiliary material cavity 121 is a mesh structure 122, the second decocting tank body is sleeved in the first decocting tank body 11, the top of the second decocting tank body covers the top of the first decocting tank body 11, and the auxiliary material cavity 121 is surrounded by the soup cavity 112; the mesh structure 122 isolates the supplementary material in the supplementary material chamber 121, which includes meat, bones, vegetables, medicinal materials, etc., but water can flow in the mesh. When the first decoction tank 11 and the second decoction tank 12 are separated, the auxiliary materials are left in the auxiliary material cavity 121 of the second decoction tank 12, and the water is left in the soup cavity 112 of the first decoction tank 11; heating the auxiliary materials and water, and decocting to obtain soup. A sealing ring 123 is arranged at the joint between the first boiling tank 11 and the second boiling tank 12.

The end cover device 13 comprises a cover body 131, a first cover plate 132 and a second cover plate 133, wherein the cover body 131 is fixedly connected with the top of the second decocting tank body 12, two sides of the upper surface of the cover body 131 are respectively provided with an auxiliary material inlet 1311 and an auxiliary material outlet 1312, the first cover plate 132 is connected with the auxiliary material inlet 1311 through a first hinge 134, and the second cover plate 133 is connected with the auxiliary material outlet 1312 through a second hinge 135; the staff opens the first apron 132, just can add the auxiliary material, add water and observe the inside condition, and after second decoct jar body 12 and end cover device 13 are overturned, the auxiliary material can be followed auxiliary material outlet 1312 and poured. The end cap device 13 further comprises a hopper 136, wherein the hopper 136 is fixedly connected with the edge of the upper surface of the cover body 131, and is adjacent to the auxiliary material outlet 1312. In the process of pouring out the auxiliary material, the auxiliary material enters the material collecting box along the hopper 136, and the hopper 136 plays a role in preventing the auxiliary material from being scattered in the pouring process.

The turnover device 14 comprises a supporting seat 141, a telescopic cylinder 142 for turnover and a supporting frame 143, wherein one end of the supporting frame 143 is fixedly connected with the cover 131, the other end of the supporting frame is hinged with the top of the supporting seat 141, one end of the telescopic cylinder 142 for turnover is hinged with the supporting frame 143, the other end of the telescopic cylinder 142 for turnover is hinged with the bottom of the supporting seat 141, and the supporting seat 141 is also hinged with the first boiling tank 11; after the soup is cooked, the telescopic cylinder 142 for overturning stretches to drive the supporting frame 143 to overturn the cover 131 and the second cooking pot 12, the second cooking pot 12 leaves the first cooking pot 11, and the auxiliary materials in the second cooking pot 12 are poured out from the auxiliary material discharge port 1312.

The soup transportation device 15 comprises a soup transportation pipeline 151 and a first discharge valve 152, wherein the first discharge valve 152 is installed on the soup transportation pipeline 151, and an inlet of the soup transportation pipeline 151 is connected with the soup outlet 116; the opening and closing of the first discharge valve 152 is used to let the soup from the soup chamber 112 into the soup transportation piping 151.

The soup blend machine 2 comprises a blend tank 21, a weighing device 22, a seasoning adding device 24 and a soup blend transportation device 25;

the blending tank 21 is provided with a second steam cavity 211 and a soup mixing cavity 212, the second steam cavity 211 surrounds the soup mixing cavity 212, a second heat-conducting plate 213 is arranged between the second steam cavity 211 and the soup mixing cavity, a second steam inlet 2111 and a second steam outlet 2112 are formed in the side wall of the second steam cavity 211, a soup outlet 2121 is formed in the bottom of the soup mixing cavity 212, a source Shang Rukou 2122 and a seasoning inlet 2123 are formed in the top of the soup mixing cavity 212, and the source Shang Rukou 2122 is connected with the outlet of the soup conveying pipeline 151; the soup produced by the steam soup boiling machine 1 enters the soup mixing cavity 212 through the soup transportation pipeline 151 to be mixed with the seasonings, steam enters the second steam cavity 211 of the blending tank body 21 as a heat source, and the steam exchanges heat with the soup in the soup mixing cavity 212 through the second heat conducting plate 213 to heat and preserve heat of the soup.

The weighing device 22 comprises a weighing frame 221, a weight sensor 222 and a supporting block 223, wherein the weight sensor 222 is fixedly arranged on the weighing frame 221, the supporting block 223 is fixedly connected with the outer surface of the blending tank body 21, and the supporting block 223 is positioned above the detection end of the weight sensor 222 and is fixedly connected with the detection end; the weight sensor 222 detects a weight change of the blending tank 21 in real time.

The seasoning adding device 24 comprises a seasoning conveying pipeline 241 and a second discharging valve 242, wherein the second discharging valve 242 is arranged on the seasoning conveying pipeline 241, and the seasoning conveying pipeline 241 is connected with the seasoning inlet 2123; the seasoning transfer piping 241 is also in communication with a seasoning storage tank (not shown) secured to the compounding rack. When the second discharge valve 242 is opened, seasoning is added to the soup blend chamber 212 of the blending tank 21, and after a certain weight portion of seasoning is added, the second discharge valve 242 is closed. The seasoning adding device 245 and the seasoning storage tanks are multiple, and a plurality of seasoning inlets 2123 are correspondingly formed in the top of the soup blend cavity 212 of the seasoning tank 21. The multiple seasoning storage tanks respectively store salt, monosodium glutamate, sugar, soy sauce, oil consumption, vinegar, tomato sauce, chilli sauce and the like. The required seasoning types are added independently according to the required taste of the soup base.

The soup material transporting device 25 comprises a soup material transporting pipe 251 and a third discharging valve 252, wherein the third discharging valve 252 is arranged on the soup material transporting pipe 251, and the inlet of the soup material transporting pipe 251 is connected with the soup material outlet 2121; the opening and closing of the third discharge valve 252 is used to let the blended soup from the soup mix chamber 212 into the soup transport pipe 251. Specifically, the soup material transporting pipe 251 is connected with the soup material outlet 2121 through a hose, and the soup material transporting pipe 251 is fixedly connected with the weighing frame 221.

The soup base filling machine 3 comprises a quantitative filling device 31 and a soup base storage tank 32;

the quantitative pouring device 31 comprises a pouring frame 311, a first pouring telescopic cylinder 312, a lifting plate 313, a piston type conveying pump 314, a horizontal plate 315 and a pouring nozzle 316;

the first pouring telescopic cylinder 312 is fixedly arranged on the pouring frame 311, and the lifting plate 313 is connected with the pouring frame 311 in a vertically sliding manner and is also fixedly connected with the telescopic end of the first pouring telescopic cylinder 312; the first filling expansion cylinder 312 is used for driving the lifting plate 313, the lifting plate 313 carries piston rods 3141 of the plurality of piston type conveying pumps 314 to simultaneously lift and move, and the plurality of piston type conveying pumps 314 simultaneously work.

The piston type delivery pump 314 is fixedly arranged on the pouring frame 311, a piston rod 3141 of the piston type delivery pump 314 is fixedly connected with the lifting plate 313, a discharge hole 3143 of the piston type delivery pump 314 is communicated with the pouring nozzle 316, the horizontal plate 315 is fixedly connected with the pouring frame 311, the pouring nozzle 316 is fixedly connected with the horizontal plate 315, and a plurality of piston type delivery pumps 314 and the pouring nozzles 316 are arranged; the horizontal plate 315 extends to the side of the perfusion frame 311; when the stock of stock holding tank 32 flows to piston pump 314, piston pump 314 provides power to deliver stock to pour spout 316, and multiple pour spouts 316 can simultaneously discharge stock.

The soup stock holding vessel 32 with pour into frame 311 fixed connection, the bin outlet has been seted up to the bottom of soup stock holding vessel 32, the bin outlet with the feed inlet 3142 intercommunication of piston pump 314, the feed inlet has been seted up at the top of soup stock holding vessel 32, the feed inlet with the exit linkage of soup stock transportation pipe 251. The blended soup enters the soup stock storage tank 32 from the soup stock transportation pipeline 251; the soup in the soup stock storage 32 reaches the filling nozzle 316 again via the piston pump 314, and the soup flowing out of the filling nozzle 316 falls into the trough 41 of the lower-lying magazine 4.

The steam soup boiling machine 1 also comprises a stirring device 16;

the stirring device 16 comprises a driving motor 161, a stirring shaft 162 and stirring blades 163, the driving motor 161 is fixedly arranged at the middle position of the upper surface of the cover body 131, a rotating hole is formed in the middle position of the upper surface of the cover body 131, the stirring shaft 162 penetrates through the rotating hole, the upper end of the stirring shaft 162 is connected with an output shaft of the driving motor 161 through a coupling, the lower end of the stirring shaft 162 is fixedly connected with the stirring blades 163, and the stirring blades 163 are in the auxiliary material cavity 121. The driving motor 161 is started, and the driving motor 161 drives the stirring shaft 162 and the stirring blades 163 to perform rotary motion to stir the auxiliary material soup, so that the soup is heated more uniformly.

The steam soup boiling machine 1 further comprises a first steam regulating device 17, the first steam regulating device 17 comprises a first steam input pipeline 171, a first steam output pipeline 173, a first electric regulating valve 172 and a first one-way valve 174, the first steam input pipeline 171 is communicated with the first steam inlet 114, the first electric regulating valve 172 is installed on the first steam input pipeline 171, the first steam output pipeline 173 is communicated with the first steam outlet 115, and the first one-way valve 174 is installed on the first steam output pipeline 173; the first steam input pipe 171 is also in communication with an outlet of a steam generating device, which is a prior art apparatus, and the first steam output pipe 173 is also in communication with an inlet of the steam generating device. The first electric control valve 172 is used for controlling the flow rate of steam entering the first decoction tank 11, thereby controlling the decoction temperature. The first check valve 174 prevents the steam in the first steam output pipe 173 from flowing backward to the first steam chamber 111. Further included is a first manual ball valve 175, the first manual ball valve 175 being mounted in parallel with the first electrically operated regulator valve 172 at the first steam input pipe 171. When the first electric regulating valve 172 fails, the steam flow in the first steam input pipeline 171 is regulated by the first manual ball valve 175, so that the soup boiling temperature is regulated.

The soup blend machine 2 further comprises a second steam adjusting device 23, the second steam adjusting device 23 comprises a second steam input pipeline 231, a second steam output pipeline 232, a second electric adjusting valve 233 and a second one-way valve 234, the second steam input pipeline 231 is communicated with the second steam inlet 2111, the second electric adjusting valve 233 is installed in the second steam input pipeline 231, the second steam output pipeline 232 is communicated with the second steam outlet 2112, and the second one-way valve 234 is installed in the second steam output pipeline 232. The second steam input pipeline 231 is also communicated with an outlet of the steam generating device, and the second steam output pipeline 232 is also communicated with an inlet of the steam generating device, namely the steam soup boiling machine 1 and the soup blending machine 2 share one steam generating device. The second electric regulating valve 233 is used for regulating the flow of steam into the blending tank 21, thereby regulating the temperature of the blending. The second check valve 234 prevents the steam in the second steam output pipe 232 from flowing backward to the second steam chamber 211. And a second manual ball valve 235, wherein the second manual ball valve 235 and the second electric regulating valve 233 are installed in parallel in the second steam input pipeline 231. When the second electric regulating valve 233 fails, the steam flow in the second steam input pipe 231 is regulated by the second manual ball valve 235, thereby regulating the soup boiling temperature.

The steam soup boiling machine 1 further comprises a water injection device 18, the water injection device 18 comprises a water injection pipeline 181 and a first drain valve 182, a water injection port 1313 is formed in the middle position of the upper surface of the cover body 131, the water injection pipeline 181 is connected with the water injection port 1313, and the first drain valve 182 is installed on the water injection pipeline 181. The water can be conveniently replenished through the first drain valve 182; the worker can open the first cover 132 to observe the water level inside.

The soup blend machine 2 also comprises a drinking water adding device 26 and a thickener adding device 27;

the drinking water adding device 26 comprises a drinking water conveying pipeline 261 and a second drain valve 262, a drinking water inlet 2124 is further formed in the top of the soup base mixing cavity 212, the drinking water conveying pipeline 261 is connected with the drinking water inlet 2124, and the second drain valve 262 is installed on the drinking water conveying pipeline 261; the drinking water delivery conduit 261 is also in communication with a drinking water reservoir (not shown) secured to the dispensing frame. When the soup base is required to be diluted, the second drain valve 262 is opened, drinking water is added to the soup base mixing chamber 212 of the mixing tank 21, and after a certain weight part of drinking water is added, the second drain valve 262 is closed.

The thickener adding device 27 comprises a thickener conveying pipeline 271 and a fourth discharge valve 272, a thickener inlet 2125 is further formed in the top of the soup mixing cavity 212, the thickener conveying pipeline 271 is connected with the thickener inlet 2125, and the fourth discharge valve 272 is installed in the thickener conveying pipeline 271. The thickener transfer pipe 271 is also in communication with a thickener storage tank (not shown) that is secured to the compounding rack. When the soup is thickened, the fourth discharge valve 272 is opened, the thickener is added to the soup mix chamber 212 of the mixing tank 21, and after a certain weight portion of the thickener is added, the fourth discharge valve 272 is closed. The thickener is starch solution.

The soup blend machine 2 further comprises a temperature sensor 214, a barometer 215, a safety valve 216 and a liquid level meter 217;

the temperature sensor 214 is installed on the blending tank 21 and is used for detecting the temperature of the soup blend cavity 212; the temperature sensor 214 sends a detected temperature signal to a temperature display for the operator to know the current temperature of the soup blend chamber 212.

The barometer 215 is installed in the blending tank 21 and is used for detecting the air pressure of the soup blend cavity 212; the staff is facilitated to know the current air pressure of the soup mix chamber 212.

The safety valve 216 is installed on the blending tank 21 and is used for limiting the air pressure of the soup blend cavity 212; the relief valve 216 is also known as a pressure relief valve, which vents gas outwardly when the air pressure in the mixing chamber 212 exceeds a specified value.

The liquid level meter 217 is mounted on the blending tank 21 and is used for detecting the liquid level of the soup blend chamber 212. The operator is facilitated to know the current soup level in the soup mix chamber 212.

The weight sensors 222 and the supporting blocks 223 are all four and are uniformly arranged at intervals around the blending tank 21. The blending tank 21 is placed on the weight sensor 222 through the supporting block 223, and the blending tank 21 is suspended from the weighing frame 221.

The quantitative pouring device 31 further comprises a three-way valve 33, wherein the three-way valve 33 is provided with a first port 331, a second port 332 and a third port 333, when the first port 331 is communicated with the third port 333, the second port 332 is disconnected from the first port 331 and the third port 333, and when the second port 332 is communicated with the third port 333, the first port 331 is disconnected from the second port 332 and the third port 333; the first port 331 is connected to the discharge port through a first conduit, the second port 332 is exposed to air, and the third port 333 is connected to the feed port 3142 of the piston pump 314 through a second conduit; the three-way valve 33 corresponds to the number of the piston type transfer pumps 314. The discharge port 3143 of the piston type transfer pump 314 is connected to the filling nozzle 316 via a third conduit. The first conduit, the second conduit and the third conduit are all hoses. By operating the three-way valve 33, the feed port 3142 of the piston type transfer pump 314 can be communicated with the discharge port of the stock storage tank 32, or the feed port 3142 of the piston type transfer pump 314 can be communicated with air. In the present embodiment, the three-way valve 33 is a pneumatic three-way valve.

The requirements of on-site production will vary, and each trough 41 of some cartridges 4 will be filled with soup; some of the cartridges 4 require that some of the cartridges 41 hold soup and others of the cartridges 41 hold seasoning packets, which are added to the soup by the user purchasing the cartridge 4 according to their own tastes, when not every pour spout 316 is to be emptied of soup during the pour. The three-way valve 33 of the present utility model controls whether the soup flows to the piston type transfer pump 314 at the corresponding position, thereby adjusting the amount of the soup flowing out of the pouring nozzle 316. The three-way valves 33 are in one-to-one correspondence with the piston type delivery pumps 314, so as to control whether the soup in the soup storage tank 32 flows to the piston type delivery pumps 314, for example, two of the three-way valves 33 can be selectively operated to enable the feed inlets 3142 of the corresponding two piston type delivery pumps 314 to be communicated with the discharge outlet of the soup storage tank 32, and the other four three-way valves 33 enable the feed inlets 3142 of the corresponding four piston type delivery pumps 314 to be communicated with the air, so that the quantity of soup flowing out from the filling nozzles 316 is two at the moment, and the quantity of soup not flowing out from the filling nozzles 316 is four. Two corresponding material boxes 4 are provided with soup bases, the other four material boxes 41 are not provided with soup bases, after the subsequent working procedure, workers place seasoning bags in the four empty material boxes 41, and finally the material boxes 4 are packaged by plastic. According to practical requirements, the six material tanks 41 of the material box 4 are all filled with soup, at this time, the material inlets 3142 of the six piston type conveying pumps 314 are all communicated with the material outlets of the soup material storage tank 32, and the six pouring nozzles 316 are all used for pouring out soup materials. The piston type conveying pumps 314 work simultaneously, so that the soup pouring efficiency is improved.

The quantitative pouring device 31 further includes a second pouring telescopic cylinder 317, the second pouring telescopic cylinder 317 is fixedly disposed on the horizontal plate 315, a telescopic end of the second pouring telescopic cylinder 317 is fixedly connected with the pouring nozzles 316, and the number of the second pouring telescopic cylinder 317 is consistent with that of the pouring nozzles 316. The advantage here is that the second telescopic cylinder 317 for pouring changes the height position of the pouring nozzle 316. For example, when only two of the pour spouts 316 are out of the stock, the two pour spouts 316 are moved to the low position and the remaining four pour spouts 316 remain in the high position. The staff is facilitated to confirm the current position and number of pouring spouts 316 that can pour the soup.

The three-way valves 33, the piston type delivery pump 314, the filling nozzles 316 and the filling openings 234 are all six, six of the three-way valves 33 and the piston type delivery pump 314 are arranged at intervals along the length direction of the lifting plate 313, six of the filling nozzles 316 are arranged on the horizontal plate 315 in a two-row three-column shape, and six of the filling openings 234 are arranged on the bottom plate 231 in a two-row three-column shape. The corresponding material grooves 41 of the material box 4 are also distributed in a shape of two rows and three columns.

The first discharge valve 152, the second discharge valve 242, the third discharge valve 252, the fourth discharge valve 272, the first drain valve 182, and the second drain valve 262 are all electrically-operated control valves. The present utility model further includes a display (not shown) electrically connected to the weight sensor 222 and the temperature sensor 214, and an operation panel (not shown) electrically connected to the first discharge valve 152, the second discharge valve 242, the third discharge valve 252, the fourth discharge valve 272, the first drain valve 182, the second drain valve 262, the first electrically-operated control valve 172, and the second electrically-operated control valve 233. The weight sensor 222 sends the detected weight of the blending tank 21 to a display screen, and a worker knows the weight change of the current blending tank 21 through the display screen, and the display screen also displays the temperature of the current blending tank 21. The operator remotely controls the operation states of the first discharge valve 152, the second discharge valve 242, the third discharge valve 252, the fourth discharge valve 272, the first discharge valve 182, the second discharge valve 262, the first electric control valve 172 and the second electric control valve 233 through the operation panel.

The working mode of the soup base boiling, blending and filling production line is as follows:

(1) The first decocting tank 11 and the second decocting tank 12 of the steam decoction machine 1 are in a sleeved state, a worker opens the first cover plate 132, adds auxiliary materials into the auxiliary material placing port 1311, the auxiliary materials fall into the auxiliary material cavity 121 of the second decocting tank 12, and then water is supplemented into the auxiliary material cavity 121, passes through meshes of the auxiliary material cavity 121 to reach the decoction cavity 112 of the first decocting tank 1, and covers the first cover plate 132.

(2) The first electric regulating valve 172 is opened, steam enters the first steam cavity 111 of the first decocting tank 11 as a heat source to be heated, the driving motor 161 is started, the stirring blades 163 stir the auxiliary materials and the water, and the auxiliary materials and the water are decocted into soup.

(3) After the soup is boiled, the driving motor 161 and the first electric regulating valve 172 are closed; the telescopic cylinder 142 for overturning is started, the telescopic cylinder 142 for overturning is stretched out, the second boiling tank body 12 and the end cover device 13 are overturned, the second boiling tank body 12 is separated from the first boiling tank body 11, auxiliary materials in the second boiling tank body 12 are separated from soup, and then the auxiliary materials move the auxiliary material discharging outlet 1312 of the cover body 131, the second cover plate 133 is flushed, and the auxiliary materials fall into a collecting box below.

(4) The first discharge valve 152 is opened, and the soup in the soup cavity 112 of the first decocting pot 11 flows to the preparing pot 21 of the soup preparing machine 2 through the soup conveying pipeline. The telescopic cylinder 142 for overturning is contracted, the second boiling tank body 12 returns to the first boiling tank body 11, and the top of the second boiling tank body 12 covers the top of the first boiling tank body 11 again.

(5) Shang Fa when the weight of the mixing tank 21 is increased, the display screen is informed of the weight increase of the mixing tank 21, and when the weight of the mixing tank 21 is increased to a predetermined value, the first discharge valve 152 is closed, and the addition of soup is stopped, for example, when the display screen displays that the weight of the mixing tank 21 is increased by five kilograms, the addition of five kilograms of raw soup is indicated.

(6) The second discharging valve 242 is opened, then, the seasoning is added to the blending tank 21, the required seasoning types are sequentially added, the weight increase of the blending tank 21 after the corresponding seasoning types are added is seen from the display screen, for example, one hundred grams of salt and two hundred grams of vinegar are sequentially added, and at the moment, the display screen displays that the weight of the blending tank 21 is increased by one hundred grams and then displays that the weight of the blending tank 21 is increased by two hundred grams. In this way, the proportion between the stock soup and the seasonings is ensured in the blending process, and the drinking water and the thickening agent can be selectively added according to the required thickening degree of the soup, so that the amount of the drinking water or the thickening agent added to the soup blend cavity 212 of the blending tank 21 is displayed on the display screen.

(7) The second electric control valve 233 is controlled, steam is introduced into the blending tank 21, the blending tank 21 is heated and kept warm, the required soup is obtained after a predetermined blending time elapses, and finally the third discharge valve 252 is opened to discharge the soup from the blending tank 21 and flow the soup to the soup stock storage tank 32 of the soup stock filling machine 3.

(8) According to the current production requirements, the quantity of the soup material tanks 41 in the material box 4 is controlled, the three-way valve 33 of the quantitative pouring device 311 of the soup material filling machine 3 is operated, and the quantity of the soup material flowing out of the pouring nozzle 316 is set.

(9) The empty material box is placed below the pouring nozzle 316 of the soup material filling machine 3, the material groove 41 of the material box 4 corresponds to the position of the pouring nozzle 316, the piston type conveying pump 314 is started, soup material flowing out of the pouring nozzle 316 falls on the material groove 41 of the material box 4, after soup material pouring is completed, the material box 4 is transported away, and after cooling, the material box 4 is subjected to plastic packaging at the position of the packaging machine.

While specific embodiments of the utility model have been described above, it will be appreciated by those skilled in the art that the specific embodiments described are illustrative only and not intended to limit the scope of the utility model, and that equivalent modifications and variations of the utility model in light of the spirit of the utility model will be covered by the claims of the present utility model.

Claims

1. The utility model provides a soup base decoct preparation filling production line which characterized in that includes:

2. The soup stock decocting, blending and filling production line according to claim 1, wherein the steam soup decocting machine further comprises a stirring device;

3. The soup stewing, blending and filling production line according to claim 1, wherein the steam stewing machine further comprises a first steam adjusting device, the first steam adjusting device comprises a first steam input pipeline, a first steam output pipeline, a first electric adjusting valve and a first one-way valve, the first steam input pipeline is communicated with the first steam inlet, the first electric adjusting valve is installed in the first steam input pipeline, the first steam output pipeline is communicated with the first steam outlet, and the first one-way valve is installed in the first steam output pipeline;

4. The soup stewing, blending and filling production line according to claim 1, wherein the steam soup stewing machine further comprises a water injection device, the water injection device comprises a water injection pipeline and a first drain valve, a water injection port is formed in the middle position of the upper surface of the cover body, the water injection pipeline is connected with the water injection port, and the first drain valve is installed in the water injection pipeline.

5. The soup stock decocting, blending and filling production line according to claim 4, wherein the soup stock blending machine further comprises a drinking water adding device and a thickener adding device;

6. The soup material boiling, blending and filling production line according to claim 1, wherein the soup material blending machine further comprises a temperature sensor, a barometer, a safety valve and a liquid level meter;

7. The soup base decocting, blending and filling production line according to claim 1, wherein four weight sensors and four supporting blocks are uniformly arranged at intervals around the blending tank body.

8. The soup stock decocting, blending and filling production line according to claim 1, wherein the quantitative pouring device further comprises a three-way valve, the three-way valve is provided with a first port, a second port and a third port, when the first port is communicated with the third port, the second port is disconnected from the first port and the third port, and when the second port is communicated with the third port, the first port is disconnected from the second port and the third port;

9. The soup seasoning stewing, blending and filling production line according to claim 1, wherein the quantitative filling device further comprises a second filling telescopic cylinder, the second filling telescopic cylinder is fixedly arranged on the horizontal plate, the telescopic end of the second filling telescopic cylinder is fixedly connected with the filling nozzles, and the number of the second filling telescopic cylinder is consistent with that of the filling nozzles.

10. The soup stock decocting, blending and filling production line according to claim 5, wherein the first discharge valve, the second discharge valve, the third discharge valve, the fourth discharge valve, the first drain valve and the second drain valve are all electric regulating valves.