CN219213999U - Shaping device capable of preventing deformation during external cooling - Google Patents
Shaping device capable of preventing deformation during external cooling Download PDFInfo
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- CN219213999U CN219213999U CN202320457193.8U CN202320457193U CN219213999U CN 219213999 U CN219213999 U CN 219213999U CN 202320457193 U CN202320457193 U CN 202320457193U CN 219213999 U CN219213999 U CN 219213999U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
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Abstract
The utility model relates to an external cooling deformation-preventing shaping device, which comprises a cooling shaping frame, a manipulator, a lifting assembly and a horizontal moving assembly, wherein the manipulator is arranged on the cooling shaping frame; the shaping device with the external cooling and deformation preventing functions is ingenious in design, is shaped after being vertically hung outside for cooling for 10 seconds, and solves the problem of easy high-temperature deformation; the whole process of product taking, cooling forming and discharging does not need manual operation, thereby saving the cooling time of the product, greatly improving the production period and having high working efficiency.
Description
Technical Field
The utility model relates to the technical field of shaping equipment of injection molding machines, in particular to an external cooling deformation-preventing shaping device.
Background
Products such as carbon powder rod stirring rods are generally realized through an injection molding machine, and a jig with the products has higher temperature when the products are just conveyed out of the injection molding machine, so that the products are generally taken out for use after being naturally cooled in the jig; the shaping cooling mode has longer cooling time and low efficiency; if the product is taken out by the mechanical arm too early and is directly put on the conveyor belt for transportation, the product is deformed in the transmission process due to the unevenness of the conveyor belt, and the quality of the product is reduced.
Disclosure of Invention
The utility model aims to solve the technical problem of providing an external cooling deformation-preventing shaping device aiming at the defects in the prior art.
The technical scheme adopted for solving the technical problems is as follows: the shaping device comprises a cooling shaping frame for placing a plurality of products, a manipulator for placing the products on the cooling shaping frame and pushing the products to move on the cooling shaping frame, a lifting assembly for driving the manipulator to move along a Z axis, and a horizontal moving assembly for driving the manipulator to move on the cooling shaping frame; one end of the cooling shaping frame is a feeding end, and the other end of the cooling shaping frame is a discharging end; the manipulator comprises a support column and a movable plate hinged with the support column; a suction nozzle for sucking the product and a push rod for pushing the product at the discharging end to slide out of the cooling shaping frame are arranged on the surface of the movable plate, which is opposite to the support column; the shaping device also comprises a controller; the manipulator, the horizontal moving assembly and the lifting assembly are electrically connected with the controller and controlled by the controller;
the utility model relates to an external cooling deformation-preventing shaping device, wherein a push rod is positioned in the middle of a movable plate, and a suction nozzle is positioned at one end of the movable plate; the suction nozzle is arranged in parallel with the push rod, and the height of the suction nozzle is smaller than that of the push rod;
the utility model relates to an external cooling deformation-preventing shaping device, wherein a cushion block for preventing a product from being collided on a movable plate is further arranged at one end of the movable plate, which is far away from a suction nozzle; the outer edge of the cushion block is not overlapped with the outer edge of the movable plate;
the thickness of the cushion block is the same as the height of the suction nozzle;
the utility model relates to an external cooling deformation-preventing shaping device, wherein a cooling shaping frame comprises a placing table and a bracket for supporting the placing table; a plurality of products are sequentially hung on the placing table at intervals;
the utility model relates to an external cooling deformation-preventing shaping device, wherein a downward inclined sliding plate is hinged at one side of a placing table at a discharging end in a damping manner;
the utility model relates to an external cooling deformation-preventing shaping device, wherein the downward inclination angle range of a sliding plate is 30-60 degrees;
the utility model relates to an external cooling deformation-preventing shaping device, wherein the product comprises two carbon powder rods; the same ends of the two carbon powder rods are connected through a connecting rod; one surface of the connecting rod is an adsorption surface, and the other surface of the connecting rod is provided with a positioning block which protrudes outwards; the height of the positioning block is not smaller than the diameter of the cross section of the push rod;
the utility model relates to an external cooling deformation-preventing shaping device, wherein a conveying mechanism for moving the cooled and shaped product to the next station is arranged below a cooling shaping frame.
The utility model has the beneficial effects that: this shaping device of external cooling preapring for an unfavorable turn of events shape design benefit, the fly leaf of controller drive manipulator rotatory back to being parallel with the support column, the manipulator adsorbs the product, the manipulator moves the first stage of material: the lifting assembly drives the mechanical arm to move to one side of the feeding end of the cooling shaping frame, so that the suction nozzle is positioned above the cooling shaping frame, the horizontal movement assembly drives the mechanical arm to move towards the cooling shaping frame, when a product moves to the feeding end of the cooling shaping frame, the suction nozzle loosens the product to enable the product to fall on the cooling shaping frame, and at the moment, the first stage of adsorbing the product by the mechanical arm is completed; and a second stage of manipulator material moving: the lifting assembly drives the manipulator to move upwards to enable the bottom of the lower edge of the movable plate to be attached to the upper surface of the cooling shaping frame, the horizontal movement assembly continuously drives the manipulator to move for 1 cm towards the blanking end, the lower edge of the manipulator pushes a plurality of products on the cooling shaping frame to move for 1 cm towards the blanking end, and the products are naturally cooled outside the cooling frame, so that a second stage that the manipulator pushes the products at the feeding end is completed; after being subjected to external vertical suspension cooling for 10 seconds, the material is molded, the problem of easy high-temperature deformation is solved, and the material enters a third stage of manipulator material transferring: the controller drives the fly leaf of manipulator reverse rotation to with the support column after, horizontal migration subassembly drives the manipulator and removes the unloading end, makes the push rod correspond with the clearance between two last products, and lifting unit drives the manipulator and descends, makes the push rod insert in the clearance after, horizontal migration subassembly drives the manipulator and continues to move forward to stir last product and shift out the cooling design frame, whole process need not manual operation, and the time of type external cooling is short, has saved the cooling time of product, has promoted production cycle by a wide margin, and work efficiency is high.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the present utility model will be further described with reference to the accompanying drawings and embodiments, in which the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained by those skilled in the art without inventive effort:
FIG. 1 is a schematic structural diagram of an external cooling deformation-preventing shaping device (a first stage of manipulator transferring state diagram) according to a preferred embodiment of the present utility model;
FIG. 2 is a schematic diagram of an external cooling deformation-preventing shaping device according to a preferred embodiment of the present utility model (a second stage of manipulator transferring state);
FIG. 3 is a schematic structural view of an external cooling deformation-preventing shaping device according to a preferred embodiment of the present utility model (a third stage of manipulator transferring status);
fig. 4 is a schematic structural view of a product according to a preferred embodiment of the present utility model.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the following description will be made in detail with reference to the technical solutions in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by a person skilled in the art without any inventive effort, are intended to be within the scope of the present utility model, based on the embodiments of the present utility model.
An external cooling deformation-preventing shaping device according to a preferred embodiment of the present utility model, as shown in fig. 1-4, comprises a cooling shaping frame 100 for placing a plurality of products 10, a manipulator 200 for placing the products 10 on the cooling shaping frame 100 and pushing the products 10 to move on the cooling shaping frame 100, a lifting assembly (not shown) for driving the manipulator 200 to move along the Z-axis, and a horizontal moving assembly (not shown) for driving the manipulator 200 to move on the cooling shaping frame 100; it should be noted that, the lifting assembly and the horizontal moving assembly are both in the prior art, and are not described herein again; one end of the cooling shaping frame 100 is a feeding end 101, and the other end is a discharging end 102; the robot 200 includes a support column 201 and a movable plate 202 hinged to the support column 201; the movable plate 202 is provided with a suction nozzle 203 for sucking the product 10 and a push rod 204 for pushing the product 10 of the blanking end 102 to slide out of the cooling shaping frame 100 on the side opposite to the support column 201; the shaping device also comprises a controller (not shown in the figure); the manipulator 200, the horizontal moving assembly (not shown) and the lifting assembly (not shown) are all electrically connected with and controlled by a controller (not shown); the controller is a control computer or other control equipment, and the controller belongs to the protection scope of the utility model.
This shaping device of external cooling preapring for an unfavorable turn of events shape design benefit, the fly leaf of controller drive manipulator rotatory back to being parallel with the support column, the manipulator adsorbs the product, the manipulator moves the first stage of material: the lifting assembly drives the mechanical arm to move to one side of the feeding end of the cooling shaping frame, so that the suction nozzle is positioned above the cooling shaping frame, the horizontal movement assembly drives the mechanical arm to move towards the cooling shaping frame, when a product moves to the feeding end of the cooling shaping frame, the suction nozzle loosens the product to enable the product to fall on the cooling shaping frame, and at the moment, the first stage of adsorbing the product by the mechanical arm is completed; and a second stage of manipulator material moving: the lifting assembly drives the manipulator to move upwards to enable the bottom of the lower edge of the movable plate to be attached to the upper surface of the cooling shaping frame, the horizontal movement assembly continuously drives the manipulator to move for 1 cm towards the blanking end, the lower edge of the manipulator pushes a plurality of products on the cooling shaping frame to move for 1 cm towards the blanking end, and the products are naturally cooled outside the cooling frame, so that a second stage that the manipulator pushes the products at the feeding end is completed; after being subjected to external vertical suspension cooling for 10 seconds, the material is molded, the problem of easy high-temperature deformation is solved, and the material enters a third stage of manipulator material transferring: the controller drives the fly leaf of manipulator reverse rotation to with the support column after, horizontal migration subassembly drives the manipulator and removes the unloading end, makes the push rod correspond with the clearance between two last products, and lifting unit drives the manipulator and descends, makes the push rod insert in the clearance after, horizontal migration subassembly drives the manipulator and continues to move forward to stir last product and shift out the cooling design frame, whole process need not manual operation, and the time of type external cooling is short, has saved the cooling time of product, has promoted production cycle by a wide margin, and work efficiency is high.
Preferably, the push rod 204 is located in the middle of the movable plate 202, and the suction nozzle 203 is located at one end of the movable plate 202; when the movable plate is parallel to the support column, namely, the movable plate is in a vertical state, the suction nozzle is positioned above the push rod; the suction nozzle 203 is arranged in parallel with the push rod 204, and the height of the suction nozzle 203 is smaller than that of the push rod 204, so that the suction nozzle is not influenced when the subsequent push rod moves the product.
Preferably, the end of the movable plate 202 away from the suction nozzle 203 is further provided with a pad 205 for preventing the product 10 from colliding with the movable plate 202; the outer edge of the cushion block 205 is not overlapped with the outer edge of the movable plate 202, and further, the thickness of the cushion block 205 is the same as the height of the suction nozzle 203, so that the shaking amplitude of a product on the movable plate is reduced, and the product is prevented from being deformed due to collision on the movable plate.
Preferably, the cooling shaping frame 100 includes a placement stage 103 and a bracket 104 supporting the placement stage 103; the plurality of products 10 are suspended on the placing table 103 at intervals in sequence, further, the placing table can be composed of two oppositely arranged cross beams, the two cross beams are fixedly connected through the support, the products are suspended on the two cross beams at intervals, the heat dissipation effect is better, and the heat dissipation of the products can be better assisted.
Preferably, the placing table 103 is in damping hinge connection with a downward inclined sliding plate 105 at one side of the discharging end 102, and the downward inclined angle of the sliding plate 105 ranges from 30 degrees to 60 degrees. The horizontal moving assembly drives the mechanical arm to push gradually, so that the product which is completely cooled and fully shaped at the tail end is shifted out of the cooling shaping frame, slides down along the sliding plate, does not need to be manually moved, and is higher in efficiency.
As shown in fig. 4, the product 10 includes two carbon powder sticks 11; the same ends of the two carbon powder rods 11 are connected through a connecting rod 12; one surface of the connecting rod 12 is an adsorption surface, and the other surface is provided with a positioning block 13 which protrudes outwards; the height of the positioning block 13 is not smaller than the diameter of the cross section of the push rod 204; when a plurality of products are distributed on the placing table side by side, two adjacent products are arranged at intervals through the positioning blocks, so that the push rod is convenient to insert and push the products one by one.
Preferably, a conveying mechanism 300 for moving the cooled and shaped product 10 to the next station is arranged below the cooling and shaping frame 100; the transport mechanism is a conveyor belt assembly, which is of prior art and will not be described in detail herein.
It will be understood that modifications and variations will be apparent to those skilled in the art from the foregoing description, and it is intended that all such modifications and variations be included within the scope of the following claims.
Claims (9)
1. The shaping device is characterized by comprising a cooling shaping frame for placing a plurality of products, a manipulator for placing the products on the cooling shaping frame and pushing the products to move on the cooling shaping frame, a lifting assembly for driving the manipulator to move along a Z axis, and a horizontal moving assembly for driving the manipulator to move on the cooling shaping frame; one end of the cooling shaping frame is a feeding end, and the other end of the cooling shaping frame is a discharging end; the manipulator comprises a support column and a movable plate hinged with the support column; a suction nozzle for sucking the product and a push rod for pushing the product at the discharging end to slide out of the cooling shaping frame are arranged on the surface of the movable plate, which is opposite to the support column; the shaping device also comprises a controller; the manipulator, the horizontal movement assembly and the lifting assembly are all electrically connected with and controlled by the controller.
2. The external cooling deformation-preventing setting device according to claim 1, wherein the push rod is positioned in the middle of the movable plate, and the suction nozzle is positioned at one end of the movable plate; the suction nozzle is arranged in parallel with the push rod, and the height of the suction nozzle is smaller than that of the push rod.
3. The external cooling deformation-preventing shaping device according to claim 2, wherein a cushion block for preventing the product from being collided on the movable plate is further arranged at one end of the movable plate far away from the suction nozzle; the outer edge of the cushion block is not overlapped with the outer edge of the movable plate.
4. The external cooling deformation preventing setting device according to claim 3, wherein the thickness of the pad is the same as the height of the suction nozzle.
5. The externally cooled deformation preventing setting device according to claim 1, wherein the cooling setting frame includes a placing table and a bracket supporting the placing table; a plurality of products are sequentially hung on the placing table at intervals.
6. The externally cooled deformation preventing setting device according to claim 5, wherein the setting table is hinged with a downward inclined slide plate in damping mode at one side of the material discharging end.
7. The external cooling deformation preventing setting device according to claim 6, wherein the sliding plate is inclined downward at an angle ranging from 30 ° to 60 °.
8. The externally cooled deformation preventing setting device according to any one of claims 1-7, wherein the product comprises two carbon powder sticks; the same ends of the two carbon powder rods are connected through a connecting rod; one surface of the connecting rod is an adsorption surface, and the other surface of the connecting rod is provided with a positioning block which protrudes outwards; the height of the positioning block is not smaller than the diameter of the cross section of the push rod.
9. The externally cooled and deformation-preventing shaping device according to claim 8, wherein a transport mechanism for moving the cooled and shaped product to a next station is further arranged below the cooling and shaping frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320457193.8U CN219213999U (en) | 2023-02-28 | 2023-02-28 | Shaping device capable of preventing deformation during external cooling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320457193.8U CN219213999U (en) | 2023-02-28 | 2023-02-28 | Shaping device capable of preventing deformation during external cooling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219213999U true CN219213999U (en) | 2023-06-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320457193.8U Active CN219213999U (en) | 2023-02-28 | 2023-02-28 | Shaping device capable of preventing deformation during external cooling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219213999U (en) |
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2023
- 2023-02-28 CN CN202320457193.8U patent/CN219213999U/en active Active
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