CN222118186U

CN222118186U - Glass screen picking and carrying equipment

Info

Publication number: CN222118186U
Application number: CN202420880111.5U
Authority: CN
Inventors: 林风杰; 叶瑞龙; 陈三龙
Original assignee: Shenzhen Yuanshuo Automation Technology Co ltd
Current assignee: Shenzhen Yuanshuo Automation Technology Co ltd
Priority date: 2024-04-25
Filing date: 2024-04-25
Publication date: 2024-12-06
Anticipated expiration: 2034-04-25

Abstract

The utility model belongs to the technical field of glass screen processing, and particularly relates to a glass screen picking and handling equipment, including a loading trolley loaded with a jig, a rotating device for picking up the jig on the loading trolley, a positioning device for receiving the jig transported by the rotating device, a loading device for loading the grill, a handling device for handling the grill on the loading device, a gantry manipulator for adsorbing the product of the jig on the positioning device and moving it to the handling device, a discharging device for conveying the grill filled with products to the next station, and a lifting device for transferring the grill on the handling device to the discharging device; the positioning device has a receiving position for receiving the jig and a loading position for loading the jig. The process of automatically positioning, grabbing and accurately placing the product on the jig on the grill, and automatically completing the discharging is realized.

Description

Glass screen picking and carrying equipment

Technical Field

The utility model belongs to the technical field of glass screen processing, and particularly relates to glass screen picking and carrying equipment.

Background

In conventional glass screen manufacturing processes, the step of transferring the product from the fixture to the grill and completing the discharge typically requires a significant amount of manual operations. The process has the advantages of high labor intensity, low efficiency and easy occurrence of human errors, and causes unstable production efficiency and product quality. In addition, with the continuous rise of labor cost, the production manner relying on manpower has difficulty in meeting the requirements of modern manufacturing industry on high efficiency, low cost and high quality. Therefore, how to improve the automation level of the production link, reduce the manual intervention, improve the production efficiency and the product consistency, reduce the production cost and become the technical problem to be solved urgently in the glass screen manufacturing industry

Disclosure of utility model

The utility model aims to provide glass screen picking and carrying equipment, and aims to solve the technical problems that in the prior art, a large amount of manual operation is usually required for transferring a product from a jig to a grill and completing discharging, the labor intensity is high and the efficiency is low.

In order to achieve the above purpose, the glass screen picking and carrying equipment provided by the embodiment of the utility model comprises a feeding trolley loaded with a jig, a rotating device for picking up the jig on the feeding trolley, a positioning device for receiving the jig conveyed by the rotating device, a feeding device for feeding a grill, a carrying device for carrying the grill on the feeding device, a gantry manipulator for adsorbing a product of the jig on the positioning device and moving the product to the carrying device, a discharging device for conveying the grill filled with the product to a next station, and a jacking device for conveying the grill on the carrying device to the discharging device, wherein the positioning device is provided with a receiving position for receiving the jig and a feeding position for feeding the jig, the rotating device is positioned between the feeding trolley and the positioning device, the gantry manipulator can move from the positioning device to the carrying device, the discharging device is arranged at the bottom of the carrying device, and the jacking device is arranged at the bottom of the discharging device.

The feeding device comprises a feeding support, a linear module and a feeding plate, wherein the linear module is arranged on the feeding support, the feeding plate is connected with the moving end of the linear module and can move along the vertical direction of the feeding support through the driving of the linear module, and the feeding plate is used for feeding a grill.

Optionally, the carrying device comprises a fixed support, a first belt conveying mechanism, a carrying plate and a positioning mechanism, wherein the first belt conveying mechanism, the carrying plate and the positioning mechanism are all arranged on the fixed support, the carrying plate can horizontally move under the driving of the first belt conveying mechanism, and the positioning mechanism is used for fixing a grill conveyed by the carrying plate.

Optionally, the positioning mechanism comprises two groups of clamping jaws and an air cylinder which are oppositely arranged, wherein the clamping jaws are arranged at the output end of the air cylinder and drive the clamping grill through the air cylinder.

The gantry manipulator comprises a portal frame, an X-axis moving module, a Y-axis moving module, a Z-axis moving module and a sucker, wherein the X-axis moving module is arranged on the portal frame, the Y-axis moving module is arranged on the moving end of the X-axis moving module and is driven to horizontally move along the conveying direction of the jig by the X-axis moving module, the Z-axis moving module is arranged on the moving end of the Y-axis moving module and is driven to horizontally move along the conveying direction perpendicular to the jig by the Y-axis moving module, the sucker is arranged on the moving end of the Z-axis moving module and is driven to vertically move by the Z-axis moving module, and the sucker can generate negative pressure to adsorb products on the jig.

Optionally, the discharging device comprises two groups of second belt conveying mechanisms which are at the same level and are arranged side by side, and the discharging of the grill is conveyed by the belts of the second belt conveying mechanisms.

Optionally, the jacking device comprises a fixing seat, a jacking cylinder and a jacking plate, wherein the jacking cylinder is arranged on the fixing seat, the jacking plate is arranged at the lifting end of the jacking cylinder, and the jacking plate is used for receiving the gridiron on the carrying device and transferring the gridiron to the discharging device.

Optionally, the rotating device comprises a single-shaft manipulator, a cam divider and a driving mechanism, wherein the single-shaft manipulator is arranged at the moving end of the driving mechanism, and the cam divider is connected with the single-shaft manipulator and can drive the single-shaft manipulator to horizontally rotate for 180 degrees.

Optionally, the positioning device comprises a lifting component for lifting the jig, a fixing component for fixing the jig, a pull-back component for horizontally driving the jig to move for positioning, and a sensor for detecting the position of the jig.

Optionally, the feeding trolley comprises a carrying trolley for bearing the jig, a lifting device for lifting a pan frame on the carrying trolley, a positioning assembly for positioning the carrying trolley on the lifting device, and a positioning mechanism for positioning the carrying trolley on the lifting device.

The glass screen picking and carrying equipment has at least one of the following technical effects that when the glass screen picking and carrying equipment is used, the rotating device picks up the jig on the feeding trolley and transfers the jig to the receiving position of the positioning device, the positioning device lifts the jig from the receiving position to the upper material position, at the moment, the feeding device loads the grill, and the carrying device moves the grill loaded by the feeding device to a preset position and prepares products on the receiving jig. Then, the carrying device transfers the product on the jig at the loading level to the grill in an adsorption mode. After the baking rack is full of products, the lifting device receives the baking rack on the carrying device and transfers the baking rack to the discharging device, and the discharging device sends the baking rack filled with the products out.

Thus, the automatic positioning, grabbing and accurate placement of the products on the jig on the grill are realized, and the discharging process is automatically completed. The automatic transformation obviously improves the production efficiency, reduces errors and delays caused by manual operation, and ensures the quality of products and the stability of production flow. Meanwhile, the introduction of automation equipment greatly reduces the dependence on manpower, reduces the labor cost, and enables enterprises to maintain the cost advantage in strong market competition. In addition, the establishment of the automatic production line is also beneficial to improving the safety of the working environment and reducing the occurrence of industrial accidents.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings can be obtained according to these drawings without inventive effort to a person skilled in the art.

Fig. 1 is a schematic structural diagram of a glass screen pick-up and handling device according to an embodiment of the present utility model.

Fig. 2 is a schematic structural diagram of a feeding device according to an embodiment of the present utility model.

Fig. 3 is a schematic structural diagram of a handling device according to an embodiment of the present utility model.

Fig. 4 is a schematic structural diagram of a gantry manipulator according to an embodiment of the present utility model.

Fig. 5 is a schematic structural diagram of a discharging device and a jacking device according to an embodiment of the present utility model.

Fig. 6 is a schematic structural diagram of a rotating device according to an embodiment of the present utility model.

Fig. 7 is a schematic structural diagram of a positioning device according to an embodiment of the present utility model.

Wherein, each reference sign in the figure:

1. The device comprises a jig, a loading trolley, a loading device, a lifting device, a positioning assembly, a positioning device, a positioning mechanism, a 2-gridiron, a 20-rotating device, a 21-single-shaft mechanical arm, a 22-cam divider, a 23-driving mechanism, a 3-pan frame, a 30-device, a 31-component, a 32-fixed assembly, a 33-pull-back assembly, a 34-sensor, a 40-loading device, a 41-loading bracket, a 42-linear module, a 43-loading plate, a 50-carrying device, a 51-fixed bracket, a 52-first belt conveying mechanism, a 53-carrying plate, a 54-positioning mechanism, a 541-clamping jaw, a 542-cylinder, a 60-gantry mechanical arm, a 61-gantry, a 62-X-axis moving module, a 63-Y-axis moving module, a 64-Z-axis moving module, a 65-sucker, a 70-discharging device, a 71-second belt conveying mechanism, a 80-lifting device, a 81, a fixed seat, a 82-lifting cylinder, a 83-lifting plate.

Detailed Description

Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to fig. 1 to 7 are exemplary and intended to illustrate embodiments of the present utility model and should not be construed as limiting the utility model.

In the description of the embodiments of the present utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the embodiments of the present utility model and simplify description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the embodiments of the present utility model, the meaning of "plurality" is two or more, unless explicitly defined otherwise.

In the embodiments of the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally formed, mechanically connected or electrically connected, directly connected or indirectly connected through an intermediate medium, or in communication between two elements or in interaction with each other. The specific meaning of the above terms in the embodiments of the present utility model will be understood by those of ordinary skill in the art according to specific circumstances.

In one embodiment of the present utility model, as shown in fig. 1 to 7, there is provided a glass screen pickup and transfer apparatus including a loading cart 10 loaded on the loading cart 10 having the jigs 1, a rotating device 20 for picking up the jigs 1 on the loading cart 10, a positioning device 30 for receiving the jigs 1 transferred by the rotating device 20, a loading device 40 for loading the grills 2, a transfer device 50 for transferring the grills 2 on the loading device 40, a gantry robot 60 for adsorbing and moving the products of the jigs 1 on the positioning device 30 to the transfer device 50, a discharging device 70 for transferring the grills 2 filled with the products to the next station, and a lifting device 80 for transferring the grills 2 on the transfer device 50 to the discharging device 70, the positioning device 30 having a receiving position for receiving the jigs 1 and a loading position for loading the jigs 1, the rotating device 20 being located between the loading cart 10 and the positioning device 30, the gantry robot 60 being movable from the positioning device 30 to the transfer device 50 to ensure that the gantry robot 60 can adsorb the products of the jigs 1 to the bottom of the carriage 50, and the discharging device 70 being provided to the bottom of the discharging device 70 of the grills 1.

When the feeding trolley is used, the rotating device 20 picks up the jig 1 on the feeding trolley 10 and transfers the jig 1 to the receiving position of the positioning device 30, the positioning device 30 lifts the jig 1 from the receiving position to the feeding position, at this time, the feeding device 40 feeds the grill 2, and the carrying device 50 moves the grill 2 fed by the feeding device 40 to a preset position and prepares a product on the jig 1. Then, the carrying device 50 transfers the product on the jig 1 at the loading level to the grill 2 by adsorption. After the grill 2 is full of product, the jacking device 80 receives the grill 2 on the carrying device 50 and transfers the grill 2 to the discharging device 70, and the discharging device 70 sends out the grill 2 with the product.

Thus, the automatic positioning, grabbing and accurate placement of the product on the jig 1 on the grill 2 are realized, and the discharging process is automatically completed. The automatic transformation obviously improves the production efficiency, reduces errors and delays caused by manual operation, and ensures the quality of products and the stability of production flow. Meanwhile, the introduction of automation equipment greatly reduces the dependence on manpower, reduces the labor cost, and enables enterprises to maintain the cost advantage in strong market competition. In addition, the establishment of the automatic production line is also beneficial to improving the safety of the working environment and reducing the occurrence of industrial accidents.

In this embodiment, as shown in fig. 1, the feeding trolley 10 includes a carrying trolley 11 for carrying the jig 1, a lifting device 12 for lifting the pan frame 3 on the carrying trolley 11, a positioning assembly 13 for positioning the carrying trolley 11 on the lifting device 12, and a positioning mechanism 14 for positioning the carrying trolley 11 on the lifting device 12. Specifically, the manual pushing and carrying trolley 11 is fed, the carrying trolley 11 and the lifting device 12 are provided with a positioning assembly 13, and the lifting device 12 lifts the pan frame 3 after the travel switch senses that the carrying trolley 11 is in place.

In this embodiment, as shown in fig. 2, the feeding device 40 includes a feeding bracket 41, a linear module 42 and a feeding plate 43, wherein the linear module 42 is disposed on the feeding bracket 41, the feeding plate 43 is connected with a moving end of the linear module 42 and can move along a vertical direction of the feeding bracket 41 through driving of the linear module 42, and the feeding plate 43 is used for feeding the grill 2. Specifically, by manually placing the grill 2 on the feeding plate 43, the feeding plate 43 has the functions of positioning the grill 2 (setting corresponding positioning structures such as positioning blocks), buffering the grill 2, and sensing the absence of the grill 2 (setting sensor sensing), and after the sensor senses the grill 2, the linear module 42 drives the feeding plate 43 to lift the grill 2, so that the carrying device 50 takes materials. In order to further improve the stability of the movement of the feeding plate 43, the feeding plate 43 may be slidably connected with the feeding bracket 41, specifically, may be connected by a slider and a sliding rail.

In the present embodiment, as shown in fig. 3, the carrying device 50 includes a fixed bracket 51, and a first belt conveying mechanism 52, a carrying plate 53 and a positioning mechanism 54 both provided on the fixed bracket 51, the carrying plate 53 being driven to be horizontally movable via the first belt conveying mechanism 52, and the positioning mechanism 42 for fixing the grill 2 carried by the carrying plate 53. Specifically, the motor of the first belt conveying mechanism 52 drives the belt to rotate to realize the conveying function, the carrying plate 53 receives the grill 2 and then conveys the grill 2 to the positioning mechanism 54, and the positioning mechanism 54 clamps and fixes the grill 2 so that the gantry manipulator 60 can place the product on the grill 2.

In the present embodiment, as shown in fig. 3, the positioning mechanism 54 includes two sets of opposing clamping jaws 541 and a cylinder 542, and the clamping jaws 541 are provided at the output end of the cylinder 542 and drive the clamping grill 2 via the cylinder 542. Specifically, the positioning mechanism 54 has three groups, and the three groups of positioning mechanisms 54 can improve the working efficiency. The grill 2 in place rear cylinder 542 drives the jaws 541 to extend to clamp the grill 2 and the gantry robot 60 places the product on the grill 2 accordingly.

In this embodiment, as shown in fig. 4, the gantry robot 60 includes a gantry 61, an X-axis moving module 62, a Y-axis moving module 63, a Z-axis moving module 64, and a suction cup 65, the X-axis moving module 62 is disposed on the gantry 61, the Y-axis moving module 63 is disposed on a moving end of the X-axis moving module 62 and is driven to move horizontally (X-axis direction) along a conveying direction of the jig 1 via the X-axis moving module 62, the Z-axis moving module 64 is disposed on a moving end of the Y-axis moving module 63 and is driven to move horizontally (Y-axis direction) along a conveying direction perpendicular to the jig 1 via the Y-axis moving module 63, the suction cup 65 is disposed on a moving end of the Z-axis moving module 64 and is driven to move vertically (Z-axis direction) via the Z-axis moving module 64, the suction cup 65 can generate negative pressure to adsorb a product on the jig 1, and the suction cup 65 can generate negative pressure via connection with a negative pressure mechanism to realize an adsorption function. Specifically, the X-axis moving module 62, the Y-axis moving module 63 and the Z-axis moving module 64 respectively drive the corresponding structures to move along the direction X, Y, Z, and the function of taking materials is realized by combining the sucker 65.

In this embodiment, as shown in fig. 5, the discharging device 70 includes two sets of second belt conveying mechanisms 71 having the same level and disposed side by side, and the discharging of the grill 2 is carried by the belts of the second belt conveying mechanisms 71. Specifically, the lifting device 80 is provided between the two sets of belts of the second belt conveyor 71 so as to protrude from the conveying surface of the belts to lift the grill 2.

In this embodiment, as shown in fig. 5, the lifting device 80 includes a fixing base 81, a lifting cylinder 82 and a lifting plate 83, the lifting cylinder 82 is disposed on the fixing base 81, the lifting plate 83 is disposed at a lifting end of the lifting cylinder 82, and the lifting plate 83 is used for receiving the grill 2 on the carrying device 50 and transferring the grill 2 to the discharging device 70. Specifically, the width of the jacking plate 83 is smaller than the interval between the two groups of belts of the second belt conveying mechanism 71, so that the lifting of the jacking plate 83 is prevented from interfering with the normal operation of the second belt conveying mechanism 71.

In the present embodiment, as shown in fig. 6, the rotating device 20 includes a single-axis robot 21, a cam divider 22, and a driving mechanism 23, the single-axis robot 21 is provided at a moving end of the driving mechanism 23, and the cam divider 22 is connected to the single-axis robot 21 and can drive the single-axis robot 21 to horizontally rotate 180 °. Specifically, the cam splitter 22 achieves 180 ° forward and reverse rotation. When the single-shaft manipulator 21 is used, the single-shaft manipulator 21 stretches out, the jig 1 is taken from the material rack of the carrying trolley 11, the single-shaft manipulator 21 returns to the original point, and the cam divider 22 rotates for 180 degrees to wait. When the positioning device 30 is at the receiving position, the single-shaft manipulator 21 conveys the jig 1 to the positioning device 30. Thus, the material is taken and discharged in a reciprocating manner.

In the present embodiment, as shown in fig. 7, the positioning device 30 includes a lifting assembly 31 for lifting the jig 1, a fixing assembly 32 for fixing the jig 1, a pullback assembly 33 for horizontally driving the jig 1 to move for positioning, and a sensor 34 for detecting the positioning of the jig 1. Specifically, in the initial state. During feeding, the lifting component 31 is lifted to support the jig 1, the transplanting device is withdrawn, the sensor 34 (the reflective photoelectric sensor) senses the jig 1, the pull-back component 33 (the cylinder structure) pulls back the jig 1 to be positioned, and the fixing component 32 (the cylinder structure) supports against the jig 1 after the jig is in place.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims

1. The glass screen picking and carrying equipment is characterized by comprising a feeding trolley with a jig, a rotating device for picking the jig on the feeding trolley, a positioning device for receiving the jig conveyed by the rotating device, a feeding device for feeding grills, a carrying device for carrying grills on the feeding device, a gantry manipulator for adsorbing products of the jig on the positioning device and moving the products to the carrying device, a discharging device for conveying grills filled with the products to the next station, and a jacking device for conveying the grills on the carrying device to the discharging device, wherein the positioning device is provided with a receiving position for receiving the jig and a feeding position for feeding the jig, the rotating device is positioned between the feeding trolley and the positioning device, the gantry manipulator can move from the positioning device to the carrying device, the discharging device is arranged at the bottom of the carrying device, and the jacking device is arranged at the bottom of the discharging device.

2. The glass screen picking and carrying equipment according to claim 1, wherein the feeding device comprises a feeding support, a linear module and a feeding plate, the linear module is arranged on the feeding support, the feeding plate is connected with the moving end of the linear module and can move along the vertical direction of the feeding support through the linear module, and the feeding plate is used for feeding of a gridiron.

3. The glass screen pickup and handling apparatus according to claim 1, wherein the handling device comprises a fixed bracket, and a first belt conveying mechanism, a handling plate and a positioning mechanism all provided on the fixed bracket, the handling plate is driven by the first belt conveying mechanism to be horizontally movable, and the positioning mechanism is used for fixing the grill conveyed by the handling plate.

4. The glass screen pick-up and handling device according to claim 3, wherein the positioning mechanism comprises two sets of clamping jaws and an air cylinder, wherein the clamping jaws are arranged at the output end of the air cylinder and drive the clamping grill through the air cylinder.

5. The glass screen picking and carrying equipment according to claim 1, wherein the gantry manipulator comprises a gantry, an X-axis moving module, a Y-axis moving module, a Z-axis moving module and a sucker, the X-axis moving module is arranged on the gantry, the Y-axis moving module is arranged on the moving end of the X-axis moving module and driven to horizontally move along the conveying direction of the jig through the X-axis moving module, the Z-axis moving module is arranged on the moving end of the Y-axis moving module and driven to horizontally move along the conveying direction perpendicular to the jig through the Y-axis moving module, the sucker is arranged on the moving end of the Z-axis moving module and driven to vertically move through the Z-axis moving module, and the sucker can generate negative pressure to adsorb products on the jig.

6. The glass screen pick-up and handling equipment according to claim 1, wherein the discharging device comprises two groups of second belt conveying mechanisms which are at the same level and are arranged side by side, and the discharging device conveys grill blanking through the belts of the second belt conveying mechanisms.

7. The glass screen picking and carrying equipment according to claim 1, wherein the jacking device comprises a fixed seat, a jacking cylinder and a jacking plate, the jacking cylinder is arranged on the fixed seat, the jacking plate is arranged at a lifting end of the jacking cylinder, and the jacking plate is used for receiving a gridiron on the carrying device and transferring the gridiron to the discharging device.

8. The glass screen pick-up and handling apparatus according to claim 1, wherein the rotating device comprises a single-axis manipulator, a cam divider and a driving mechanism, the single-axis manipulator is disposed at a moving end of the driving mechanism, and the cam divider is connected with the single-axis manipulator and can drive the single-axis manipulator to rotate horizontally by 180 °.

9. The glass screen pick-up and handling equipment of claim 1, wherein the positioning device comprises a lifting component for lifting the jig, a fixing component for fixing the jig, a pull-back component for horizontally driving the jig to move for positioning, and a sensor for detecting that the jig is in place.

10. The glass screen picking and carrying equipment according to claim 1, wherein the loading trolley comprises a carrying trolley for carrying a jig, a lifting device for lifting a pan frame on the carrying trolley, a positioning assembly for positioning the carrying trolley on the lifting device, and a positioning mechanism for positioning the carrying trolley on the lifting device.