CN219131113U

CN219131113U - Metal plate grooving and shearing compound machine

Info

Publication number: CN219131113U
Application number: CN202220757007.8U
Authority: CN
Inventors: 戴伟; 肖标
Original assignee: Hunan Zhongxin Intelligent Automation Technology Co ltd
Current assignee: Hunan Zhongxin Intelligent Automation Technology Co ltd
Priority date: 2021-11-09
Filing date: 2022-04-03
Publication date: 2023-06-06
Anticipated expiration: 2032-04-03
Also published as: CN113894408A; CN219234241U; CN219113157U; CN114571060A; CN219151858U; CN117283119A; CN219131116U; CN219131114U; CN114571062A; CN117300337A; CN219234242U; CN216938929U; CN219131115U; CN114571059A; CN114571060B; CN219151859U; CN117161545A; CN219379332U; CN219151857U; CN114571061A

Abstract

The utility model discloses a metal plate grooving and shearing compound machine, which comprises: the device comprises a frame, a material supporting frame, a workbench panel, hydraulic pressure plates, a grooving device, a shearing device and a control system, wherein the material supporting frame is arranged at the front and rear of the frame, the workbench panel is fixedly arranged on the frame, a plurality of hydraulic pressure plates are arranged on the frame side by side, the grooving device is arranged on the frame and can controllably move along an X axis, the shearing device is arranged on the frame in a staggered manner with the grooving device in the Y axis direction, and the position of the shearing device in the Y axis direction is adjustable or not adjustable; the control system is respectively connected with the hydraulic pressure pressing plate, the grooving device and the shearing device through circuit control. Through integrating the grooving device and the shearing device on the same equipment, namely, the cutting process can be continued without switching equipment after finishing the grooving process, the labor intensity of grooving and cutting of the metal plate is greatly reduced, the processing time is saved, and the working efficiency is improved.

Description

Metal plate grooving and shearing compound machine

Technical Field

The utility model relates to the technical field of metal plate slotting, in particular to a metal plate slotting and shearing compound machine.

Background

The new middle and high grade building material decoration industry at home and abroad puts forward higher requirements on the needed metal decoration materials, namely, the radius of the arc of the edge of the bent metal sheet workpiece is required to be as small as possible, and the surface of the metal sheet workpiece has no refraction; the bending section shape of the sheet metal workpiece is required to be more complex, and the new trend design style of a designer can be reflected. At present, the traditional forced bending mode and the free bending mode cannot bend metal sheet work pieces with small circular arcs even by a three-point bending process, that is, bending metal sheet work pieces by a bending machine alone cannot meet the design requirements of designers, and the grade and the decoration effect of middle-high grade decoration cannot be achieved.

Currently, in the metal sheet planing industry, after the metal sheet being processed is planed, the entire metal sheet is transferred to another device for cutting or trimming, and a large-area large-sized metal sheet is separated into single metal sheets. The defects of the prior art are as follows: 1. multiple devices are needed, so that the cost of grooving and cutting is increased, and meanwhile, the time of working procedures is prolonged due to the conversion between the devices, namely, the efficiency is reduced; 2. feeding positioning, grooving and conversion shearing at least need 8 operators, the labor cost is high, and a large potential safety hazard exists.

Disclosure of Invention

The utility model provides a metal plate grooving and shearing compound machine. The cutting machine integrates the steps of grooving and shearing which are finished by two devices on one device, namely, the equipment is not required to be converted between grooving and shearing processes, so that the time of grooving and cutting the processed metal plate is greatly saved, and the working efficiency of grooving and cutting is improved. In order to solve the problems, the technical scheme provided by the utility model is as follows:

the utility model relates to a metal plate grooving and shearing compound machine, which comprises: the device comprises a frame, a material supporting frame, a workbench panel, a hydraulic pressure plate, a grooving device, a shearing device and a control system, wherein the material supporting frame comprises a front material supporting frame and a rear material supporting frame, the front material supporting frame and the rear material supporting frame are respectively arranged at the front and rear parts of the frame, the workbench panel is fixedly arranged on the frame, and the front material supporting frame and the rear material supporting frame are respectively arranged in a mode of being matched with the workbench panel; the hydraulic pressure plates are arranged on the frame side by side, are positioned above the workbench panel and are connected with the hydraulic control of the hydraulic station in a hydraulic control mode when the hydraulic pressure plates work; the grooving device is arranged on the frame and can controllably move along the X axis, the shearing device is arranged on the frame in a staggered manner with the grooving device in the Y axis direction, and the position of the shearing device in the Y axis direction is adjustable or non-adjustable; the control system is respectively connected with the hydraulic pressure plate, the grooving device and the shearing device through circuit control. The X-axis direction is the running direction of the grooving device and the laser cutting device during working, and the Y-axis direction is the direction perpendicular to the X-axis direction, namely the forward and backward propelling direction of the processed metal plate. The front material supporting frame and the rear material supporting frame can be made of sectional materials with the same structure, or sectional materials with different structures and even sectional materials with different materials.

According to the metal plate planing and shearing compound machine, the planing device and the shearing device are integrated on the same equipment, namely, the cutting process can be continued without switching equipment after the planing process is finished, so that the labor intensity of metal plate planing and cutting is greatly reduced, the processing time is saved, and the working efficiency is improved. The existing grooving and cutting equipment is divided into at least 8 workers to operate, and a large-scale transfer site is required between the two working procedures, and the metal plate grooving and cutting compound machine can complete the two working procedures by only 1-2 workers, so that the labor cost is greatly reduced. The planing device and the shearing device are respectively arranged on the frame, so that the planing device and the shearing device do not interfere with each other when the planing device and the shearing device are respectively used for planing and cutting, and even if the operation mechanism of one of the planing device and the shearing device fails, the other one can work normally; on the other hand, the planing device and the shearing device are not simultaneously installed on the same running mechanism, and when the position of the shearing device in the Y-axis direction is adjustable, the cutting is more flexible, the planing can be performed in front of the frame, and meanwhile, the cutting is performed at the rear of the frame, namely, the planing is not required to be performed after the planing is stopped, and the working efficiency of the planing and the cutting is greatly improved.

Further, the shearing device comprises a shearing cylinder and a shearing knife, the shearing cylinder is arranged on the frame cross beam, and the shearing knife is driven by the shearing cylinder to reciprocate in the up-down direction so as to cut and divide the processed metal plate. The shearing knife can be a strip-shaped impact knife which is arranged on the frame and is provided with a shearing cylinder, and the strip-shaped impact knife is impacted and sheared against the position of the metal plate to be cut and separated under the action of the shearing cylinder; the shearing knife can also be composed of two blades respectively arranged at the upper part and the lower part of the workbench panel, and after the processed metal plate is pushed to a shearing position, the two blades at the upper part and the lower part are folded or opposite-punched under the action of the shearing cylinder to shear and separate the metal plate.

Further, the shearing device is mounted on a shearing device mounting stand independent of or mounted on the frame, and the shearing device mounting stand is controllably movable in the Y-axis direction. Such as a separate gantry from the frame or a gantry mounted on the frame, which is controllably movable in the Y-axis direction to adjust the position of the shearing device for operational flexibility of shearing.

Further, the shearing cylinder is fixedly arranged on the frame, the shearing knife is arranged on a shearing knife mounting frame which is independent from the frame or is erected on the frame, and the shearing knife mounting frame can controllably move in the Y-axis direction.

Further, the groove planing device is arranged on the frame through an X-axis running mechanism and can move along an X-axis under the control of the X-axis running mechanism; the X-axis running mechanism comprises a running fixing seat, an X-axis servo motor, an X-axis speed reducer, an X-axis transmission shaft and an X-axis transmission gear, wherein the X-axis servo motor and the X-axis speed reducer are arranged on the front surface of the running fixing seat, the X-axis transmission shaft penetrates through the running fixing seat to connect the X-axis speed reducer with the X-axis transmission gear, the X-axis transmission gear is arranged in a frame in a matching manner with an X-axis rack, and the X-axis transmission gear is matched with the X-axis rack to drive the gouging device to move along the X-axis. Specifically, the X-axis running mechanism drives the running fixing seat, the planing device arranged on the running fixing seat and the planing tool to run along the X-axis through the driving of the X-axis servo motor, the X-axis speed reducer, the X-axis transmission shaft and the X-axis transmission gear, namely, the planing tool runs along the slotting direction of the metal plate, so that the planing tool passes through the processed metal plate to slotting, and the planing tool is driven to make a groove with a preset size and shape, such as a V-shaped groove, a U-shaped groove, a square groove or an arc groove, and the like on the processed metal plate through one or more times of running of the planing device and the planing tool. The X-axis running mechanism further comprises a sliding guide groove arranged on the back surface of the running fixing seat, the sliding guide groove is matched with an X-axis linear guide rail arranged on the frame, the running fixing seat and a planing device arranged on the running fixing seat run along the sliding guide groove and the X-axis linear guide rail under the cooperation driving of an X-axis servo motor, an X-axis speed reducer, an X-axis transmission shaft, an X-axis transmission gear and the like, and the planing tool carries out planing operation on the metal sheet.

Further, the gouging device comprises a gouging upper knife rest, a gouging pressing plate, a gouging blade and a W-axis driving mechanism, wherein the W-axis driving mechanism is installed on the X-axis running mechanism, the gouging upper knife rest is fixedly installed on the W-axis driving mechanism, the gouging blade is installed on the gouging upper knife rest in a replaceable manner through the gouging pressing plate, and the W-axis driving mechanism can controllably drive the gouging upper knife rest and the gouging blade to move up and down. The W-axis driving mechanism further comprises a W-axis servo motor, a W-axis synchronous pulley, a W-axis ball screw and a W-axis sliding block; the upper tool rest of the planing tool is fixedly connected with the W-axis sliding block. The W-axis servo motor and the W-axis synchronous pulley are arranged on the operation fixing seat, and the W-axis servo motor drives the W-axis sliding block to move up and down through the W-axis synchronous pulley and the W-axis ball screw. The W-axis driving mechanism drives the planing device to move downwards before the planing is started so that the planing tool penetrates into the processed metal plate, and then the metal plate is subjected to planing processing under the driving of the X-axis operating mechanism to form a required V-shaped groove, a U-shaped groove, a square groove or an arc groove and the like.

Further, the gouging device further comprises a scraping device or/and a cleaning brush device, wherein the scraping device is arranged on the W-axis driving mechanism in a vertically movable mode, and the cleaning brush device is fixedly arranged on the upper tool rest of the planing tool. Specifically, the scraping device comprises a scraping cylinder, a scraping connecting rod, a scraping connecting plate, a scraping guide rod and a scraping plate; the scraping plate is arranged below the scraping connecting plate through two scraping guide rods.

The metal plate planing and shearing compound machine is used for cutting and planing grooves into V-shaped grooves, U-shaped grooves or grooves with other shapes on a whole metal plate, and then cutting the whole metal plate with large area into a narrow single metal plate. The specific processing steps are as follows:

firstly, positioning a processed metal plate on a planing station of a metal plate planing and shearing compound machine, and starting a planing tool of the planing device to plane the metal plate according to a preset program, wherein the planing tool performs at least one planing operation on the same processed groove to enable the size of the processed groove on the metal plate to reach a preset requirement; the same groove can be used for carrying out one-time chip planing according to the design requirement of the shape depth of the processed groove, and can also be used for carrying out two or more than two chip planing.

Step two, if a plurality of grooves are needed to be planed on the metal plate, repeating the operation of the step one; by requiring two or more grooves to be machined into the entire sheet metal piece.

And thirdly, after the partial or complete planing of the metal plate is completed, turning off the planing tool of the metal plate planing and shearing compound machine, starting the shearing device, and cutting the whole metal plate into a single metal plate.

The prior metal plate planing and cutting process comprises the following steps: firstly, feeding a processed metal plate onto a grooving machine, fixing a whole metal plate at a preset station position through a hydraulic pressing plate, adjusting a machining starting point of a planing tool, starting the planing tool to carry out chip grooving on the metal plate, and processing the metal plate into a preset V-shaped groove or U-shaped groove and the like; then, after all the preset grooves on the whole metal plate are processed, the whole metal plate is transferred (transferred) to a shearing device, and is sheared to form a narrow single metal plate. Another existing approach is: after all preset grooves on the whole metal plate are machined, the preset shearing positions are used for planing grooves, and the planing grooves are as deep as possible and are broken and split manually; the whole metal plate is then transferred to other platforms and manually broken (wrenched) to form a narrow strip of single piece metal plate. When the metal plate planing and laser cutting machine is used for planing and laser cutting the metal plate, the planing and the laser cutting are completed on the same equipment, and the middle part does not need conversion equipment; on one hand, the equipment cost is reduced, the labor cost is reduced, and on the other hand, the processing efficiency is improved, and the automation degree is improved; in yet another aspect, the transportation process is omitted and the potential safety hazard is reduced.

The metal plate grooving and shearing compound machine provided by the utility model has the beneficial effects that:

through integrating the grooving device and the shearing device on the same equipment, namely, the cutting process can be continued without switching equipment after finishing the grooving process, the labor intensity of grooving and cutting of the metal plate is greatly reduced, the processing time is saved, and the working efficiency is improved. The existing grooving and cutting equipment is divided into at least 8 workers to operate, and a large-scale transfer site is required between the two working procedures, and the metal plate grooving and cutting compound machine can complete the two working procedures by only 1-2 workers, so that the labor cost is greatly reduced. The planing device and the shearing device are respectively arranged on the frame, so that the planing device and the shearing device do not interfere with each other when the planing device and the shearing device are respectively used for planing and cutting, and even if the operation mechanism of one of the planing device and the shearing device fails, the other one can work normally; on the other hand, the planing device and the shearing device are not simultaneously installed on the same running mechanism, and when the position of the shearing device in the Y-axis direction is adjustable, the cutting is more flexible, the planing can be performed in front of the frame, and meanwhile, the cutting is performed at the rear of the frame, namely, the cutting is not required to be performed after the planing is stopped, and the working efficiency of the planing and the cutting is greatly improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of the overall structure of the metal plate grooving and shearing composite machine of the present utility model, wherein the shearing device is not shown in FIG. 1;

FIG. 2 is a schematic diagram of the cross-sectional structure of the whole machine of the metal plate grooving and shearing composite machine of the utility model, mainly showing a shearing device;

FIG. 3 is an enlarged schematic view of a portion of the structure of FIG. 2;

FIG. 4 is a simplified schematic illustration of a shear device mount in a metal sheet gouging and shearing machine in accordance with the present utility model;

FIG. 5 is a simplified schematic illustration of a shear knife mounting frame in a metal sheet router and shear compound machine of the present utility model;

FIG. 6 is a schematic view of the structure of the slotting device and X-axis running mechanism of the metal plate slotting and shearing combined machine of the present utility model;

fig. 7 is a schematic view of the back side structure of the grooving apparatus and X-axis running mechanism in the metal plate grooving and shearing composite machine of the present utility model.

Detailed Description

In order to better understand the technical solution in the embodiments of the present utility model and to make the above objects, features and advantages of the present utility model more obvious, the following detailed description of the present utility model will be given with reference to the accompanying drawings.

The description of these embodiments is provided to assist understanding of the present utility model, but is not intended to limit the present utility model. In addition, technical features of the embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.

Referring to fig. 1 to 7, a metal plate grooving and shearing compound machine of the present embodiment includes: the device comprises a frame 1, a material supporting frame 2, a workbench panel 3, a hydraulic pressing plate 4, a grooving device 5, a shearing device 6 and a control system 7, wherein the material supporting frame 2 comprises a front material supporting frame 21 and a rear material supporting frame 22, the front material supporting frame 21 and the rear material supporting frame 22 are respectively arranged at the front and the rear of the frame 1, the workbench panel 3 is fixedly arranged on the frame 1, and the front material supporting frame 21 and the rear material supporting frame 22 are respectively arranged in a matching way with the workbench panel 3; the hydraulic pressure plates 4 are arranged on the frame 1 side by side, the hydraulic pressure plates 4 are positioned above the workbench panel 3, and when the workbench panel 3 is operated, the metal sheet to be processed is pressed by the hydraulic pressure plates 4, and the hydraulic pressure plates 4 are connected with the hydraulic station 41 in a hydraulic control manner; the slotting device 5 is arranged on the frame 1 and can move along the X axis in a controlled way, the shearing device 6 is arranged on the frame 1 in a staggered way with the slotting device 5 in the Y axis direction, and the position of the shearing device 6 in the Y axis direction is adjustable or not adjustable; the control system 7 is respectively connected with the hydraulic pressure plate 4, the grooving device 5 and the shearing device 6 in a circuit control way. As a preferred embodiment, the front bracket 21 and the rear bracket 22 may be made of the same structural profile.

Preferably, the shearing device 6 comprises a shearing cylinder 61 and a shearing blade 62, the shearing cylinder 61 is mounted on the beam of the frame 1, and the shearing blade 62 is driven by the shearing cylinder 61 to reciprocate in the up-down direction to cut and divide the processed metal sheet. Further preferably, the shearing device 6 is mounted on a shearing device mounting 9 independent from the frame 1 or mounted on the frame 1, the shearing device mounting 9 being operatively movable in the Y-axis direction; further preferably, the second shearing cylinder 61 is fixedly provided on the frame 1, and the shearing blade 62 is mounted on a shearing blade mounting frame 10 independent from the frame 1 or mounted on the frame 1, and the shearing blade mounting frame 10 is controllably movable in the Y-axis direction.

As a further preferred embodiment, the gouging device 5 is mounted on the frame 1 by an X-axis running mechanism 8 and is movable along the X-axis under the control of the X-axis running mechanism 8; the X-axis running mechanism 8 comprises a running fixing seat 81, an X-axis servo motor 82, an X-axis speed reducer 83, an X-axis transmission shaft 84 and an X-axis transmission gear 85, wherein the X-axis servo motor 82 and the X-axis speed reducer 83 are arranged on the front surface of the running fixing seat 81, the X-axis transmission shaft 84 penetrates through the running fixing seat 81 to connect the X-axis speed reducer 83 and the X-axis transmission gear 85, the X-axis transmission gear 85 is arranged in a matched mode with an X-axis rack 101 arranged on the frame 1, and the X-axis transmission gear 85 and the X-axis rack 86 are matched to drive the slotting device 5 to move along the X-axis. Preferably, the X-axis running mechanism 8 further includes a sliding guide groove 103 disposed on the back of the running fixing seat 81, the sliding guide groove 103 is adapted to an X-axis linear guide rail 102 disposed on the frame 1, the running fixing seat 81 and the planing device 5 mounted thereon run along the X-axis under the driving of the X-axis servo motor 82, the X-axis speed reducer 83, the X-axis transmission shaft 84 and the X-axis transmission gear 85 in a matched manner, and under the guiding action of the sliding guide groove 103 and the X-axis linear guide rail 102, so as to perform the planing operation on the metal sheet.

Preferably, the router 5 includes a router upper blade holder 51, a router platen 52, a router blade 53, and a W-axis drive mechanism 54, the W-axis drive mechanism 54 being mounted on the X-axis running mechanism 8, the router upper blade holder 51 being fixedly mounted on the W-axis drive mechanism 54, the router blade 53 being interchangeably mounted on the router upper blade holder 51 by the router platen 52, the W-axis drive mechanism 54 being operable to drive the router upper blade holder 51 and the router blade 53 up and down. Still preferably, the gouging device 5 further comprises a scraping device 55 or/and a cleaning brush device 56, wherein the scraping device 55 is arranged on the W-axis driving mechanism 54 in a manner of being movable up and down, and the cleaning brush device 56 is fixedly arranged on the upper tool post 51 of the gouging tool.

In this specification, each embodiment is described in a progressive manner, and identical and similar parts of each embodiment are all referred to each other, and each embodiment mainly describes differences from other embodiments.

The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings, but the present utility model is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the utility model.

Claims

1. A metal sheet planing and shearing compounding machine, comprising: frame (1), hold in the palm work or material rest (2), workstation panel (3), hydraulic pressure clamp plate (4), gouging device (5), shearing mechanism (6) and control system (7), hold in the palm work or material rest (2) including preceding hold in the palm work or material rest (21) and back hold in the palm work or material rest (22), preceding hold in the palm work or material rest (21) with back hold in the palm work or material rest (22) and set up respectively in the front and back of frame (1), workstation panel (3) are fixed to be set up on frame (1), preceding hold in the palm work or material rest (21) with back hold in the palm work or material rest (22) respectively workstation panel (3) looks adaptation sets up;

the hydraulic pressure plates (4) are arranged on the frame (1) side by side, the hydraulic pressure plates (4) are positioned above the workbench panel (3), and when the workbench is operated, the hydraulic pressure plates (4) compress a metal plate to be processed on the workbench panel (3), and the hydraulic pressure plates (4) are connected with a hydraulic station (41) in a hydraulic control manner; the slotting device (5) is arranged on the frame (1) and can move along the X axis in a controlled way, the shearing device (6) is arranged on the frame (1) in a staggered way with the slotting device (5) in the Y axis direction, and the position of the shearing device (6) in the Y axis direction can be adjusted or not;

the control system (7) is respectively connected with the hydraulic pressure plate (4), the grooving device (5) and the shearing device (6) in a circuit control manner.

2. The metal plate grooving and shearing combining machine according to claim 1, wherein the shearing device (6) comprises a shearing cylinder (61) and a shearing knife (62), the shearing cylinder (61) is mounted on a beam of the frame (1), and the shearing knife (62) is driven by the shearing cylinder (61) to reciprocate in the up-down direction to cut and divide the machined metal plate.

3. A sheet metal grooving and shearing combining machine as claimed in claim 2, characterized in that said shearing device (6) is mounted on a shearing device mounting (9) separate from said frame (1) or mounted on said frame (1), said shearing device mounting (9) being operatively movable in the Y-axis direction.

4. The metal plate grooving and shearing combining machine as claimed in claim 2, wherein said shearing cylinder (61) is fixedly provided on said frame (1), said shearing blade (62) is mounted on a shearing blade mounting frame (10) independent from said frame (1) or mounted on said frame (1), said shearing blade mounting frame (10) being controllably movable in the Y-axis direction.

5. The metal sheet planing and shearing compounding machine according to any one of claims 1 to 4, characterized in that the planing device (5) is mounted on the frame (1) by an X-axis operating mechanism (8) and is movable along the X-axis under the control of the X-axis operating mechanism (8); x axle operating device (8) are including operation fixing base (81), X axle servo motor (82), X axle speed reducer (83), X axle transmission shaft (84) and X axle drive gear (85), X axle servo motor (82) with X axle speed reducer (83) set up on the front of operation fixing base (81), X axle transmission shaft (84) run through operation fixing base (81) are connected X axle speed reducer (83) with X axle drive gear (85), X axle drive gear (85) with set up X axle rack (101) looks adaptation setting on frame (1), X axle drive gear (85) with X axle rack (101) cooperation drive planing groove device (5) are along X axle motion.

6. The metal sheet planing and shearing combining machine as recited in claim 5, wherein the planing device (5) includes a planing tool upper blade carrier (51), a planing tool pressing plate (52), a planing tool blade (53) and a W-axis driving mechanism (54), the W-axis driving mechanism (54) being mounted on the X-axis running mechanism (8), the planing tool upper blade carrier (51) being fixedly mounted on the W-axis driving mechanism (54), the planing tool blade (53) being replaceably mounted on the planing tool upper blade carrier (51) by the planing tool pressing plate (52), the W-axis driving mechanism (54) being operable to drive the planing tool upper blade carrier (51) and the planing tool blade (53) up and down.

7. The metal plate grooving and shearing combining machine as claimed in claim 6, wherein said grooving apparatus (5) further comprises a scraping apparatus (55) or/and a cleaning brush apparatus (56), said scraping apparatus (55) is provided to be movable up and down on said W axis driving mechanism (54), and said cleaning brush apparatus (56) is fixedly provided to said planer upper blade holder (51).