CN219099103U - Low-energy-consumption bioreactor - Google Patents

Abstract

The utility model discloses a low-energy-consumption bioreactor which comprises a tank body, a gas collecting tube, a water outlet, a water inlet, a supporting rod and a temperature sensor, wherein the supporting leg is fixedly arranged on the lower surface of the tank body by welding, a driving motor is fixedly arranged in the middle of the upper surface of the tank body by using a bolt, a charging hole is fixedly penetrated at the left side of the upper surface of the tank body, and an exhaust pipe is fixedly penetrated at the right side of the upper surface of the tank body. The stirring device is provided with the driving motor, the stirring blades and the rotating shaft, the driving motor is started to drive the rotating shaft to rotate when stirring is needed through the matching of the parts, meanwhile, the stirring blades start stirring operation, meanwhile, because of the inclined structure of the stirring blades, the resistance of liquid to the stirring blades can be lightened to a certain extent, and then the stirring blades are arranged at the positions, so that the stirring blades can be uniformly stirred, the number of the stirring blades is reduced, the load of the driving motor is further lightened, and the energy digestion of the reactor is reduced.

Description

Low-energy-consumption bioreactor

Technical Field

The utility model relates to the technical field, in particular to a low-energy-consumption bioreactor.

Background

The bioreactor is a reaction system which utilizes naturally-occurring microorganisms or microorganisms with special degradation capability to inoculate liquid phase or solid phase, the basic principle is very simple, the stomach is a complex bioreactor for processing food in human body, the food is digested by various enzymes in the stomach and becomes nutrient components which can be absorbed by people, the bioengineered bioreactor is a reaction device which simulates functions of organisms in vitro and is designed for producing or detecting various chemicals, or the bioreactor is a device system which utilizes biological functions of enzymes or organisms and performs biochemical reactions in vitro, and is a biological function simulator.

However, the bioreactor in the market generally increases the reaction time for sufficient reaction to achieve better effect, but in such a case, the energy consumption of the bioreactor is greatly increased, which causes waste of resources and increases the burden of users.

We have therefore proposed a low energy consumption bioreactor in order to solve the problems set out above.

Disclosure of Invention

The utility model aims to provide a low-energy-consumption bioreactor to solve the problem that the energy consumption of the bioreactor on the market is high in the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: a low-energy-consumption bioreactor comprises a tank body, a gas collecting tube, a water outlet, a water inlet, a supporting rod and a temperature sensor;

the lower surface of the tank body is fixedly provided with supporting legs through welding, the middle position of the upper surface of the tank body is fixedly provided with a driving motor through bolts, the left side position of the upper surface of the tank body is fixedly provided with a feed inlet in a penetrating manner, the right side position of the upper surface of the tank body is provided with an exhaust pipe in a penetrating manner, and meanwhile, the middle position of the lower surface of the tank body is provided with a discharge hole in a penetrating manner;

the gas collecting tube is positioned below the tank body, the upper surface of the gas collecting tube is fixedly welded with the gas supply tube, the gas supply tube penetrates through the lower surface of the tank body, the tail end of the gas supply tube is fixedly welded with the gas inlet layer, meanwhile, the upper surface of the gas inlet layer is provided with a hole, the support rod is fixedly arranged at the lower end of the inner wall of the tank body by welding, the middle position shaft of the support rod is provided with a rotating shaft, the outer surface of the rotating shaft is fixedly provided with a stirring blade by welding, and the upper end of the rotating shaft penetrates through the tank body through a mechanical shaft seal and is connected with an output shaft key of the driving motor;

the delivery port uses the welding installation to be fixed in the right side surface of jar body, and the right side surface of delivery port uses the welding installation to be fixed with the water pipe to the lower extreme of water pipe uses the welding installation to be fixed in the right side surface upper end of cooling tank, and the lower extreme of cooling tank is provided with the water pump moreover, and the water inlet end of water pump is connected with the lower surface on cooling tank upper strata simultaneously, the water inlet uses the welding installation to be fixed in the left side surface of jar body, and the left side surface of water inlet uses the welding installation to be fixed with the water pipe, and the end and the exit linkage of water pump of water pipe, and the internal surface mounting of jar body is fixed with the cooling layer, and the inside upper surface right side position of jar body is fixed with temperature sensor simultaneously.

Preferably, the whole structure of the cooling box is of a hollow rectangular structural design, the inner part of the cooling box is of a two-layer structural design, the upper end structural center line of the cooling box is parallel to the lower end structural center line of the cooling box, and the upper end space inside the cooling box is larger than the lower end space of the cooling box.

By adopting the arrangement of the structure, the cooling box is more convenient to laminate and place due to the hollow rectangular structural design of the whole structure of the cooling box, the inner part of the cooling box is of a two-layer structural design, the water pump can be better installed, the central line of the upper end structure of the cooling box is parallel to the central line of the lower end structure of the cooling box, the upper and lower layers of structures can be kept stable, and the upper end space inside the cooling box is larger than the lower end space of the cooling box, so that a larger volume of cooling liquid can be stored;

preferably, the integral structure of the gas collecting tube is of a ring body structure design, the length of the outer diameter of the gas collecting tube is smaller than the length of the diameter of the tank body, the center line of the gas collecting tube and the center line of the tank body are in a combined design, the cross section of the gas collecting tube and the cross section of the tank body are in a parallel relation design, and meanwhile the upper surface of the gas collecting tube is uniformly and equidistantly provided with the gas supply tube.

By adopting the arrangement of the structure, the integral structure of the gas collecting tube is a torus structural design, the interference between the gas collecting tube and other parts can be prevented, the length of the outer diameter of the gas collecting tube is smaller than that of the diameter of the tank body, the interference between the gas collecting tube and the supporting legs can be prevented, the positions of the gas collecting tube can be kept stable due to the fact that the central lines of the gas collecting tube and the tank body are in a combined design, the cross sections of the gas collecting tube and the tank body are designed in parallel, the gas collecting tube can be kept balanced when in use, and meanwhile, the gas supplying tubes are uniformly and equally arranged on the upper surface of the gas collecting tube, and gas can be uniformly conveyed;

preferably, the overall structure of stirring leaf is rectangle structural design, and the installation of stirring leaf adopts the mode of slope to install fixedly to the length of stirring leaf is less than the length of the radius of jar body, and the even equidistant installation of stirring leaf is on the surface of pivot in addition, and the mutual parallel relation design of stirring leaf is mutually.

By adopting the arrangement of the structure, the stirring area of the stirring blade can be increased by adopting the rectangular structural design of the integral structure of the stirring blade, the stirring blade is installed and fixed in an inclined mode, the stirring efficiency can be increased, the length of the stirring blade is smaller than the radius of the tank body, the stirring blade and the tank body can be prevented from interfering, the stirring blade is uniformly and equidistantly installed on the outer surface of the rotating shaft, the stirring blade can be uniformly stirred, and meanwhile, the stirring blades are designed in parallel relation with each other, so that the stirring blade can be kept balanced;

preferably, the position of the water outlet is higher than that of the water inlet, the center line of the water outlet and the center line of the water inlet are designed in parallel, the water outlet and the water inlet are connected and fixed with the cooling layer, the whole structure of the cooling layer is designed into a hollow cylindrical structure, and the center line of the cooling layer and the center line of the tank body are designed into a combined relationship.

Adopt the setting of above-mentioned structure, the position through the delivery port is higher than the position of water inlet, can make the play water more smooth to delivery port and water inlet are all fixed with the cooling layer connection, can make delivery port and water inlet carry out quick exchange of coolant liquid to the cooling layer, and the overall structure of cooling layer is hollow cylindrical structural design moreover, can be more even control of temperature, and the central line of cooling layer and the central line of jar body are mutually for the design of the relationship of closing mutually, can make the even cooling of cooling layer.

Preferably, the overall structure of the air inlet layer is of a hollow flat cylindrical structural design, ventilation holes are uniformly formed in the upper surface of the air inlet layer, ventilation films are arranged in the holes of the air inlet layer, the center line of the air inlet layer and the center line of the tank body are in a mutually-overlapped relationship, and meanwhile, the lower surface of the air inlet layer is tightly attached to the lower surface of the inner part of the tank body.

By adopting the arrangement of the structure, the whole structure of the air inlet layer is of a hollow flat cylindrical structural design, interference with other parts can be prevented, ventilation holes are uniformly formed in the upper surface of the air inlet layer, uniform gas can be discharged, a ventilation film is arranged in the holes of the air inlet layer, air can circulate but liquid cannot pass through, the air inlet layer and the central line of the tank body are in a mutually-combined relationship, gas can be discharged more uniformly, and meanwhile, the lower surface of the air inlet layer is tightly attached to the lower surface of the tank body, so that liquid can be prevented from penetrating.

Compared with the prior art, the utility model has the beneficial effects that: the low energy consumption bioreactor comprises:

1. the stirring device is provided with the driving motor, the stirring blades and the rotating shaft, the driving motor is started to drive the rotating shaft to rotate through the cooperation among the parts when stirring is needed, meanwhile, the stirring blades start stirring operation, meanwhile, because of the inclined structure of the stirring blades, the resistance of liquid to the stirring blades can be relieved to a certain extent, and then the stirring blades are installed at the positions, so that the stirring blades are uniformly stirred, the number of the stirring blades is reduced, the load of the driving motor is further reduced, and the energy digestion of the reactor is reduced;

2. the intelligent cooling device is provided with the cooling box, the water outlet, the cooling layer, the water inlet, the water pipe, the water pump and the temperature sensor, through the cooperation among the parts, when the cooling is required, the intelligent cooling can be performed according to the data obtained by the temperature sensor, so that the repeated circulating cooling is avoided, the unnecessary time-up work of the water pump can be reduced under the condition of ensuring the stable temperature, and the energy consumption is reduced;

drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic diagram of a front view structure of the present utility model;

FIG. 3 is a schematic rear view of the present utility model;

fig. 4 is a schematic top cross-sectional view of the present utility model.

In the figure: 1. a tank body; 2. a cooling box; 3. an exhaust pipe; 4. a driving motor; 5. a feed inlet; 6. an air supply pipe; 7. a gas collecting tube; 8. a discharge port; 9. a support leg; 10. stirring the leaves; 11. a water outlet; 12. a rotating shaft; 13. a cooling layer; 14. a water inlet; 15. a support rod; 16. a water pipe; 17. a water pump; 18. an air inlet layer; 19. a temperature sensor.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, the present utility model provides a technical solution: the low-energy-consumption bioreactor comprises a tank body 1, a cooling box 2, an exhaust pipe 3, a driving motor 4, a charging port 5, an air supply pipe 6, a gas collecting pipe 7, a discharging port 8, a supporting leg 9, a stirring blade 10, a water outlet 11, a rotating shaft 12, a cooling layer 13, a water inlet 14, a supporting rod 15, a water pipe 16, a water pump 17, an air inlet layer 18 and a temperature sensor 19;

the lower surface of the tank body 1 is fixedly provided with a supporting leg 9 by welding, the middle position of the upper surface of the tank body 1 is fixedly provided with a driving motor 4 by using a bolt, the left side position of the upper surface of the tank body 1 is fixedly penetrated with a charging hole 5, the right side position of the upper surface of the tank body 1 is penetrated with an exhaust pipe 3, and the middle position of the lower surface of the tank body 1 is penetrated with a discharging hole 8;

the gas collecting tube 7 is positioned below the tank body 1, the upper surface of the gas collecting tube 7 is fixedly welded with the gas supply tube 6, the gas supply tube 6 penetrates through the lower surface of the tank body 1, the tail end of the gas supply tube 6 is fixedly welded with the gas inlet layer 18, holes are formed in the upper surface of the gas inlet layer 18, the integral structure of the gas collecting tube 7 is of a ring body structure design, the length of the outer diameter of the gas collecting tube 7 is smaller than the diameter of the tank body 1, the center line of the gas collecting tube 7 and the center line of the tank body 1 are of a combined design, the cross section of the gas collecting tube 7 and the cross section of the tank body 1 are of a parallel relationship design, the gas supply tube 6 is uniformly and equally spaced on the upper surface of the gas collecting tube 7, sterile gas can be uniformly conveyed and flowed, the integral structure of the gas inlet layer 18 is of a hollow flat cylindrical structure design, and ventilation holes are uniformly formed in the upper surface of the gas inlet layer 18, the inside of the hole of the air inlet layer 18 is provided with an air permeable film, the center line of the air inlet layer 18 and the center line of the tank body 1 are in a mutually-overlapped relationship, meanwhile, the lower surface of the air inlet layer 18 is tightly attached to the lower surface of the inside of the tank body 1, sterile air can uniformly enter the inside of the tank body 1, the supporting rod 15 is fixed at the lower end of the inner wall of the tank body 1 by welding, the middle position shaft of the supporting rod 15 is provided with the rotating shaft 12, the outer surface of the rotating shaft 12 is fixedly provided with the stirring vane 10 by welding, the upper end of the rotating shaft 12 penetrates through the tank body 1 and is connected with the output shaft key of the driving motor 4 by a mechanical shaft seal, the whole structure of the stirring vane 10 is of a rectangular structure design, the installation of the stirring vane 10 is fixed in an inclined mode, the length of the stirring vane 10 is smaller than the radius of the tank body 1, the stirring blades 10 are uniformly and equidistantly arranged on the outer surface of the rotating shaft 12, and meanwhile, the stirring blades 10 are designed in parallel relation with each other, so that the liquid can be sufficiently and uniformly stirred;

the water outlet 11 is fixed on the right side surface of the tank body 1 by using welding installation, the water pipe 16 is fixed on the right side surface of the water outlet 11 by using welding installation, the lower end of the water pipe 16 is fixed on the upper end of the right side surface of the cooling tank 2 by using welding installation, the lower end of the cooling tank 2 is provided with the water pump 17, the water inlet end of the water pump 17 is connected with the lower surface of the upper layer of the cooling tank 2, the position of the water outlet 11 is higher than the position of the water inlet 14, the center line of the water outlet 11 and the center line of the water inlet 14 are designed in parallel relation, the water outlet 11 and the water inlet 14 are connected and fixed with the cooling layer 13, the whole structure of the cooling layer 13 is designed into a hollow cylindrical structure, the center line of the cooling layer 13 and the center line of the tank body 1 are designed into a mutually-fit relation, the cooling tank 2 has a hollow rectangular structure, the inner part of the cooling tank 2 is of a two-layer structure, the upper end structure center line of the cooling tank 2 is parallel to the lower end structure center line of the cooling tank 2, the upper end space inside the cooling tank 2 is larger than the lower end space of the cooling tank 2, the cooling liquid can be conveniently stored and flows, the water inlet 14 is fixed on the left side surface of the tank 1 by welding, the water pipe 16 is fixed on the left side surface of the water inlet 14 by welding, the tail end of the water pipe 16 is connected with the outlet of the water pump 17, the cooling layer 13 is fixed on the inner surface of the tank 1, and the temperature sensor 19 is fixed on the right side position of the upper surface inside the tank 1

Working principle: when the low-energy-consumption bioreactor is used, firstly, the feed inlet 5 is opened, materials are poured into the tank body 1, then the feed inlet 5 is closed, then the driving motor 4 is started to drive the driving motor 4 to drive the rotating shaft 12 and the stirring blades 10 to start stirring, meanwhile, sterile gas enters the tank body 1 through the gas inlet layer 18 of the gas supply pipe 6 by the gas collecting pipe 7, meanwhile, the water pump 17 is controlled to perform the action operation of the flow of cooling liquid according to the data of the temperature sensor 19, then redundant gas is discharged from the exhaust pipe 3, and finally, the discharge port 8 is discharged after the processing is completed.

Thereby completing a series of works. What is not described in detail in this specification is prior art known to those skilled in the art.

Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.

Claims (6)

1. The utility model provides a low energy consumption bioreactor, includes jar body (1), gas collecting tube (7), delivery port (11), water inlet (14), bracing piece (15) and temperature sensor (19), its characterized in that:

the lower surface of the tank body (1) is fixedly provided with a supporting leg (9) by welding, the middle position of the upper surface of the tank body (1) is fixedly provided with a driving motor (4) by using a bolt, the left side position of the upper surface of the tank body (1) is fixedly penetrated with a charging hole (5), the right side position of the upper surface of the tank body (1) is fixedly penetrated with an exhaust pipe (3), and the middle position of the lower surface of the tank body (1) is fixedly penetrated with a discharging hole (8);

the gas collecting tube (7) is positioned below the tank body (1), the upper surface of the gas collecting tube (7) is fixedly welded with the gas supply tube (6), the gas supply tube (6) penetrates through the lower surface of the tank body (1), the tail end of the gas supply tube (6) is fixedly welded with the gas inlet layer (18), meanwhile, the upper surface of the gas inlet layer (18) is provided with a hole, the supporting rod (15) is fixedly arranged at the lower end of the inner wall of the tank body (1) through welding, the middle position shaft of the supporting rod (15) is provided with the rotating shaft (12), the outer surface of the rotating shaft (12) is fixedly provided with the stirring blade (10) through welding, and the upper end of the rotating shaft (12) penetrates through the tank body (1) through a mechanical shaft seal to be connected with the output shaft key of the driving motor (4);

the water outlet (11) is fixed on the right side surface of the tank body (1) through welding installation, the right side surface of the water outlet (11) is fixed with a water pipe (16) through welding installation, the lower end of the water pipe (16) is fixed on the upper end of the right side surface of the cooling tank (2) through welding installation, the lower end of the cooling tank (2) is provided with a water pump (17), the water inlet end of the water pump (17) is connected with the lower surface of the upper layer of the cooling tank (2) simultaneously, the water inlet (14) is fixed on the left side surface of the tank body (1) through welding installation, the left side surface of the water inlet (14) is fixed with a water pipe (16) through welding installation, the tail end of the water pipe (16) is connected with the outlet of the water pump (17), the inner surface of the tank body (1) is fixed with a cooling layer (13) through welding installation, and meanwhile, the right side position of the upper surface inside the tank body (1) is fixed with a temperature sensor (19).

2. A low energy bioreactor according to claim 1 wherein: the whole structure of cooling tank (2) is hollow rectangle structural design, and the inside of cooling tank (2) is two-layer structural design to the upper end structure central line of cooling tank (2) is parallel to each other with the lower extreme structure central line of cooling tank (2), and the inside upper end space of cooling tank (2) is greater than the lower extreme space of cooling tank (2).

3. A low energy bioreactor according to claim 1 wherein: the integral structure of the gas collecting tube (7) is of a torus structural design, the length of the outer diameter of the gas collecting tube (7) is smaller than that of the diameter of the tank body (1), the center line of the gas collecting tube (7) and the center line of the tank body (1) are of a combined design, the cross section of the gas collecting tube (7) and the cross section of the tank body (1) are of a parallel relationship design, and meanwhile the upper surface of the gas collecting tube (7) is uniformly provided with the air supply tubes (6) at equal intervals.

4. A low energy bioreactor according to claim 1 wherein: the whole structure of stirring leaf (10) is rectangular structural design, and the installation of stirring leaf (10) adopts the mode of slope to install fixedly to the length of stirring leaf (10) is less than the length of the radius of jar body (1), and the even equidistant installation of stirring leaf (10) is on the surface of pivot (12), and stirring leaf (10) are parallel relation design each other simultaneously.

5. A low energy bioreactor according to claim 1 wherein: the position of the water outlet (11) is higher than that of the water inlet (14), the center line of the water outlet (11) and the center line of the water inlet (14) are designed in parallel, the water outlet (11) and the water inlet (14) are connected and fixed with the cooling layer (13), the whole structure of the cooling layer (13) is designed in a hollow cylindrical structure, and meanwhile, the center line of the cooling layer (13) and the center line of the tank body (1) are designed in a mutually-combined relationship.

6. A low energy bioreactor according to claim 1 wherein: the whole structure of the air inlet layer (18) is of a hollow flat cylindrical structural design, ventilation holes are uniformly formed in the upper surface of the air inlet layer (18), ventilation films are arranged in the holes of the air inlet layer (18), the center line of the air inlet layer (18) and the center line of the tank body (1) are in a mutually-overlapped relationship, and meanwhile, the lower surface of the air inlet layer (18) is tightly attached to the lower surface of the inside of the tank body (1).

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