CN208829655U - A light-sensing thermal insulation fermentation stirring system - Google Patents
A light-sensing thermal insulation fermentation stirring system Download PDFInfo
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- CN208829655U CN208829655U CN201821457643.9U CN201821457643U CN208829655U CN 208829655 U CN208829655 U CN 208829655U CN 201821457643 U CN201821457643 U CN 201821457643U CN 208829655 U CN208829655 U CN 208829655U
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- 238000000855 fermentation Methods 0.000 title claims abstract description 63
- 230000004151 fermentation Effects 0.000 title claims abstract description 63
- 238000003756 stirring Methods 0.000 title claims abstract description 52
- 238000009413 insulation Methods 0.000 title claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 57
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 239000011229 interlayer Substances 0.000 claims abstract 7
- 238000004321 preservation Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 6
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 230000035807 sensation Effects 0.000 description 32
- 239000012530 fluid Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 238000013019 agitation Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 239000012780 transparent material Substances 0.000 description 2
- PZZOEXPDTYIBPI-UHFFFAOYSA-N 2-[[2-(4-hydroxyphenyl)ethylamino]methyl]-3,4-dihydro-2H-naphthalen-1-one Chemical compound C1=CC(O)=CC=C1CCNCC1C(=O)C2=CC=CC=C2CC1 PZZOEXPDTYIBPI-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000003416 augmentation Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000002207 metabolite Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229930000044 secondary metabolite Natural products 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
本实用新型公开了一种光感保温型发酵搅拌系统，包括发酵罐、保温夹层、光感加热系统、加热盘、环管射流系统、十字射流系统和循环泵。保温夹层包裹在发酵罐的外壁，光感加热系统和加热盘均设置在保温夹层内，光感加热系统位于发酵罐的向阳侧，加热盘位于发酵罐的背阳侧；环管射流系统与十字射流系统均设置在发酵罐的下部，十字射流系统位于环管射流系统的上方；循环泵的进液管深入到发酵罐的内腔上部，循环泵的出液管与环管射流系统连接，同时连接十字射流系统。该光感保温型发酵搅拌系统充分利用太阳能加热，节能环保；能时刻保证发酵罐内温度适宜，发酵反应彻底；搅拌无死角，搅拌效率高。
The utility model discloses a light-sensing heat-insulating fermentation stirring system, which comprises a fermentation tank, a heat-insulating interlayer, a light-sensing heating system, a heating plate, a loop-pipe jet system, a cross jet system and a circulating pump. The thermal insulation interlayer is wrapped on the outer wall of the fermenter, and the photosensitive heating system and the heating plate are both arranged in the thermal insulation interlayer. The jet system is arranged at the lower part of the fermenter, and the cross jet system is located above the loop jet system; the liquid inlet pipe of the circulating pump goes deep into the upper part of the inner cavity of the fermenter, and the liquid outlet pipe of the circulating pump is connected with the loop jet system, and at the same time Connect the cross jet system. The light-sensing thermal insulation fermentation stirring system makes full use of solar energy heating, energy saving and environmental protection; it can always ensure that the temperature in the fermentation tank is suitable, and the fermentation reaction is complete; there is no dead angle in the stirring, and the stirring efficiency is high.
Description
Technical field
The utility model relates to Zymolysis Equipment technical fields, and in particular to a kind of light sensation thermal-insulating type fermentation stirring system.
Background technique
Fermentation process refers to by living-cell catalyst (mainly microbial cell), numerous under aerobic or oxygen free condition
It grows microbial cells itself or prepares the process of metabolite and secondary metabolite.Need to control temperature, pressure in fermentation process
The multiple parameters such as power, flow, pH, meanwhile, stirring is also the indispensable procedure of fermentation process.Sufficiently and uniformly stir
Area that material contacts with microorganism can not only be increased, gas is discharged rapidly, material and temperature in fermentor can also be made
It spends and is uniformly distributed, avoids the occurrence of local sludge accumulation etc..
Currently, during the fermentation to the control of temperature mainly by using coil pipe heated type fermentor, agitating mode
Mainly there are mechanical agitation type, self-priming, gas-lifting type, high-order sieve-board type etc..But existing heating method and agitating mode are deposited
In defect: in northern territory, energy consumption is high, and it is bad that there is also stirring conditions, causes in tank that there are materials to be unevenly distributed, is layered, heap
Phenomena such as product, keeps the effect of fermentation undesirable, influences fermentation efficiency.
Utility model content
The utility model embodiment is designed to provide a kind of light sensation thermal-insulating type fermentation stirring system, existing to solve
Zymolysis Equipment fermentation temperature is difficult to control, energy consumption is high, ferment effect is undesirable, the stirring problem that dead angle is more, mixing effect is bad.
To achieve the above object, the utility model embodiment provides a kind of light sensation thermal-insulating type fermentation stirring system, the light
Feeling thermal-insulating type fermentation stirring system includes: fermentor, heat preservation sandwich layer, light sensation heating system, heating dish, endless tube fluidic system, ten
Word fluidic system and circulating pump；The heat preservation sandwich layer is wrapped in the outer wall of the fermentor, the light sensation heating system and heating
Disk is arranged in the heat preservation sandwich layer, and the light sensation heating system is located at the day side of the fermentor, the heating dish position
In the back sun side of the fermentor；The endless tube fluidic system and the cross fluidic system are arranged under the fermentor
Portion, the cross fluidic system are located at the top of the endless tube fluidic system；The inlet tube of the circulating pump is deep into the hair
The inner cavity top of fermentation tank, the outlet tube of the circulating pump are connect with the endless tube fluidic system, while connecting the cross jet stream
System.
Preferably, the light sensation thermal-insulating type fermentation stirring system further includes hemisphere slideway, and the hemisphere slideway is arranged in institute
State the top and bottom in heat preservation sandwich layer；The heating dish is fixed by the hemisphere slideway；The light sensation heating system includes
Thermal-insulating telescopic curtain and controller, the thermal-insulating telescopic curtain are slidably connected with the hemisphere slideway, the controller and the heat preservation
Flexible curtain connection.
Preferably, the light sensation thermal-insulating type fermentation stirring system further includes heat exchanger, and the heat exchanger is arranged in the hair
The outside of fermentation tank, the heat exchanger are connect with the heating dish.
Preferably, the endless tube fluidic system is annulus line, and several nozzles are arranged in the tube wall of the annulus line；Institute
Stating cross fluidic system is cross pipeline, and the cross pipeline is " ten " font, several in the tube wall setting of the cross pipeline
Nozzle.
Preferably, the nozzle sum being arranged on the annulus line is 10~40, is arranged on the cross tee road
Nozzle sum be 20~40.
Preferably, the axis of the nozzle intersects at an acute angle with horizontal line.
Preferably, the annulus line and the cross pipeline use Venturi throat structure.
Preferably, the tank skin of the fermentor is the transparent material of high-intensitive class.
Preferably, light sensation thermal-insulating type fermentation stirring system further includes the first block valve and the second block valve, and described the
One block valve is arranged between the outlet tube of the circulating pump and the endless tube fluidic system, and second block valve is arranged in institute
It states between the outlet tube of circulating pump and the cross fluidic system.
Preferably, the light sensation thermal-insulating type fermentation stirring system further includes barricade, and the dams setting is in the fermentor
Upper inside wall, feed liquor area is formed between the barricade and the fermentation top tank structure, the inlet tube nozzle of the circulating pump gos deep into
To the feed liquor area.
The utility model embodiment has the advantages that light sensation thermal-insulating type fermentation stirring system packet provided in this embodiment
It includes: fermentor, heat preservation sandwich layer, light sensation heating system, heating dish, endless tube fluidic system, cross fluidic system and circulating pump.By light
Feel heating system and heating dish constitutes double heating systems, elevated temp is manufactured to fermentor, to meet fermentor in different time
Requirement of the section to temperature, keeps fermentation reaction thorough.Wherein, light sensation heating system utilizes temperature in sunshine energy adjustment fermentor,
Energy conservation and environmental protection.Double stirring systems are made of endless tube fluidic system, cross fluidic system, the power provided using circulating pump makes to send out
Ferment liquid in pipe circulation stirring, contacts fresh material and digestion material uniformly, and augmentation of heat transfer provides organic matter to strain and supplies it
Flourish can also be crushed the scum layer that fermentor longtime running is formed in liquid level, have important work to the raising of fermentation load
With reaching good ferment effect.Double heating systems and double stirring system cooperations carry out, and prevent stirring dead angle from generating, raising is stirred
Efficiency is mixed,
Detailed description of the invention
Fig. 1 is the structural schematic diagram of light sensation thermal-insulating type provided by the embodiment of the utility model fermentation stirring system.
Fig. 2 is the top view of light sensation thermal-insulating type provided by the embodiment of the utility model fermentation stirring system.
Fig. 3 is the structure of the cross fluidic system of light sensation thermal-insulating type provided by the embodiment of the utility model fermentation stirring system
Schematic diagram.
Wherein, 1- fermentor, 11- barricade, 2- heat preservation sandwich layer, 3- light sensation heating system, 31- thermal-insulating telescopic curtain, 32- control
Device, 4- heating dish, 41- heat exchanger, 5- endless tube fluidic system, 51- nozzle, 6- cross fluidic system, 61- nozzle, 7 circulating pumps,
8- hemisphere slideway, the first block valve of 9-, the second block valve of 10-.
Specific embodiment
The following examples illustrate the utility model, but is not intended to limit the scope of the present invention.
Embodiment
As shown in Figure 1, 2, 3, light sensation thermal-insulating type fermentation stirring system provided in this embodiment includes: fermentor 1, thermal insulation clamp
Layer 2, light sensation heating system 3, heating dish 4, endless tube fluidic system 5, cross fluidic system 6, circulating pump 7, hemisphere slideway 8, first
Block valve 9 and the second block valve 10.
Heat preservation sandwich layer 2 is wrapped in the outer wall of fermentor 1, and light sensation heating system 3 and heating dish 4 are arranged at heat preservation sandwich layer 2
Interior, light sensation heating system 3 is located at the day side of fermentor 1, and heating dish 4 is located at the back sun side of fermentor 1, the tank skin of fermentor 1
For the transparent material of high-intensitive class.
Light sensation heating system 3 includes thermal-insulating telescopic curtain 31 and controller 32, and hemisphere slideway 8 is arranged in heat preservation sandwich layer 2
Top and bottom, thermal-insulating telescopic curtain 31 are slidably connected with hemisphere slideway 8, and controller 32 is connect with thermal-insulating telescopic curtain 31, can control
About 31 thermal-insulating telescopic curtain processed is flexible or left and right is flexible, thus by 31 open or close of thermal-insulating telescopic curtain.
Heating dish 4 connect fixed by hemisphere slideway 8 with the heat exchanger 41 being arranged in outside fermentor 1.Heat exchanger 41
Heating dish 4 heat and then improves the temperature in fermentor 1.
Endless tube fluidic system 5 and cross fluidic system 6 are arranged at the lower part of fermentor 1, and cross fluidic system 6 is located at ring
5 top of pipe jet system.The inlet tube of circulating pump 7 is deep into the inner cavity top of fermentor 1.It is set in the upper inside wall of fermentor 1
Barricade 11 is set, forms feed liquor area between barricade 11 and the inner wall of fermentor 1, the inlet tube nozzle of circulating pump 7 is deep into feed liquor area.
The outlet tube of circulating pump 7 is connect with endless tube fluidic system 5, while connecting cross fluidic system 6.In circulating pump 7
First block valve 9 is set between outlet tube and endless tube fluidic system 5, between the outlet tube and cross fluidic system 6 of circulating pump 7
Second block valve 10 is set.The center of cross fluidic system 6 is located on the central axis of fermentor 1, the outlet tube of circulating pump 7 and ten
The center of word fluidic system 6 connects.
Endless tube fluidic system 5 is annulus line, using Venturi throat structure, is arranged 10~40 in the tube wall of annulus line
A nozzle 51.Cross fluidic system 6 is cross pipeline, and cross pipeline is " ten " font, using Venturi throat structure, in cross
20~40 nozzles 61 are arranged in the tube wall of pipeline.
The axis of nozzle intersects at an acute angle with horizontal line, to avoid occurring dead angle in jet process, stirring is uneven.It is past
Intersecting on toward the axis and horizontal alignment for the nozzle 51 for being located at day side is 60 °~90 °, positioned at the axis for the nozzle 51 for carrying on the back positive side
Intersecting on horizontal alignment is 0 °~20 °, when opening the first block valve 9, when endless tube fluidic system 5 being allowed to be stirred work, is sent out
Can be generated in fermentation tank 1 from the bottom to top, by the unidirectional loop flow field of day side side of light sensation heating system (setting) positive side of supporting or opposing,
It mixes the fluid for being deposited on bottom with top fluid simultaneously to stir heated fluid to non-heated fluid, makes non-receptive fluid flow
To day side, heat transfer and stirring are realized, so that fluid is heated evenly in fermentor, fluid homogenizes；Spray positioned at side on the sunny side
The axis of mouth 61 and horizontal line angle are 5 °~30 °, the axis and horizontal line angle positioned at the nozzle 61 for carrying on the back positive side be 70 °~
90 °, when open the second block valve 10, can be generated when cross fluidic system 6 being allowed to be stirred work, in fermentor 1 from the bottom to top,
From carrying on the back positive side (side of setting heating dish) to the unidirectional loop flow field in day side, can equally make to be deposited on the fluid of bottom with
Top fluid mixing simultaneously stirs heated fluid to non-heated fluid, so that non-heated fluid is flowed to heating dish side, reaches biography
The purpose of thermal agitation.
Light sensation thermal-insulating type fermentation stirring system provided in this embodiment, in placement often according to the geographical longitude and latitude for using ground
Degree make light sensation heating system 3 on the sunny side towards adjustment and angle is suitable for, so that 1 maximum intensity of fermentor utilizes sunlight
Shine into capable heating.Under conditions of sunshine abundance, start thermal-insulating telescopic curtain 31, receiving sun angles by adjusting makes fermentor 1
Heating.When sunshine terminates or intensity of sunshine is not enough to support the requirement temperature of fermentor 1, thermal-insulating telescopic curtain 31 can be suitably closed
It is kept the temperature, starts 4 heat temperature raising of heating dish, to reach temperature required in fermentor 1.
Light sensation thermal-insulating type fermentation stirring system provided in this embodiment is combined using light sensation heating system 3 with heating dish 4
Double jacket heating systems heated up comprehensively to fermentor, the moment guarantee fermentor 1 in proper temperature growth, breeding,
Solar energy heating, energy conservation and environmental protection are made full use of simultaneously.
In the present embodiment, light sensation thermal-insulating type fermentation stirring system using endless tube fluidic system 5, cross fluidic system 6 with
Above-mentioned double jacket heating systems mutual cooperation is stirred.When illumination abundance, heat temperature raising is carried out using light sensation heating system 3
When, the first block valve 9 is opened, cooperates high temperature partially liq in flow field to rise flowing by endless tube fluidic system 5, to promote to send out
Strain is sufficiently stirred in fermentation tank 1.When illumination deficiency, when heating using heating dish 4, the first block valve 9 is closed, opens the second truncation
Valve 10 opens cross fluidic system 6 to cooperate flow field high temperature partially liq to rise flowing, prevents stirring dead angle from generating, improves
Stirring efficiency, keeps the fermentation reaction thorough, reduces energy consumption.
Light sensation thermal-insulating type fermentation stirring system provided in this embodiment is widely used in biogas project, stalk fermentation, biology
The Fermentation Engineerings projects such as fermentation, food fermentation, municipal sludge degradation.
Although above having made detailed description to the utility model with generality explanation and specific embodiment,
On the basis of the utility model, it can be made some modifications or improvements, this is apparent to those skilled in the art
's.Therefore, these modifications or improvements on the basis of without departing from the spirit of the present invention, belong to the utility model and want
Seek the range of protection.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821457643.9U CN208829655U (en) | 2018-09-06 | 2018-09-06 | A light-sensing thermal insulation fermentation stirring system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821457643.9U CN208829655U (en) | 2018-09-06 | 2018-09-06 | A light-sensing thermal insulation fermentation stirring system |
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| CN208829655U true CN208829655U (en) | 2019-05-07 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108795706A (en) * | 2018-09-06 | 2018-11-13 | 辽阳博仕流体设备有限公司 | A kind of light sensation thermal-insulating type fermentation stirring system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108795706A (en) * | 2018-09-06 | 2018-11-13 | 辽阳博仕流体设备有限公司 | A kind of light sensation thermal-insulating type fermentation stirring system |
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| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 111000 fan Jia Tun Village, Sha Ling Town, Taizi River, Liaoyang, Liaoning Co-patentee after: SHENYANG University OF TECHNOLOGY Patentee after: Liaoning Boshi Technology Co., Ltd Address before: 111000 fan Jia Tun Village, Sha Ling Town, Taizi River, Liaoyang, Liaoning Co-patentee before: SHENYANG University OF TECHNOLOGY Patentee before: LIAOYANG BOSHI LIQUID EQUIPMENT Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |