CN219047254U

CN219047254U - Industrial impurity removing machine for primarily separating light impurities in tomato streaming

Info

Publication number: CN219047254U
Application number: CN202222426114.5U
Authority: CN
Inventors: 暴海军; 韩少威; 李营; 康惠勇; 杨震
Original assignee: Yingkou Chenguang Extracted Plant Equipment Co ltd
Current assignee: Yingkou Chenguang Extracted Plant Equipment Co ltd
Priority date: 2022-09-14
Filing date: 2022-09-14
Publication date: 2023-05-23
Anticipated expiration: 2032-09-14

Abstract

The utility model discloses an industrial impurity removing machine for primarily separating light impurities in tomato streaming, which comprises a triangular frame and a square frame, wherein the triangular frame and the square frame are fixedly arranged at the upper end of a streaming groove close to a discharging area, the triangular frame and the square frame are fixedly connected, a variable frequency motor and a speed reducer are fixedly arranged above the square frame, the variable frequency motor is connected with the speed reducer through a coupling, the output end of the speed reducer is connected with a driving wheel, a plurality of driven wheels are fixedly arranged on the bevel edge of the triangular frame, a roller is fixedly arranged in front of the bottom edge of the triangular frame, a belt adjusting wheel is arranged on the driving wheel, the plurality of driven wheels, the roller and the belt adjusting wheel, a belt is arranged on the belt and runs in an obtuse triangle shape, a plurality of cutter wing seats are fixedly arranged on the belt, a plurality of cutter wings are movably arranged on the cutter wing seats, a square frame below the driving wheel is arranged between the cutter wing retaining wheel and the belt adjusting wheel, and a light impurities collecting groove is arranged on the square frame below the cutter wing retaining wheel.

Description

Industrial impurity removing machine for primarily separating light impurities in tomato streaming

Technical Field

The utility model relates to the field of design and manufacture of industrial impurity removers, in particular to an industrial impurity remover for primarily separating light impurities in tomato streaming.

Background

Tomato sauce is a sauce-like concentrated product of tomatoes, and is prepared by crushing, pulping, peeling, removing seeds, concentrating, canning and sterilizing ripe red tomatoes serving as raw materials. The product is in the form of fresh red paste, and has the special flavor of tomato. The western-style food has wide application, and is mainly used for preparing the tomato juice taste with strong sweet and sour taste in cooking.

Wherein lycopene of tomato has the effect of inhibiting bacterial growth, is an excellent antioxidant, can remove free radicals in human body, and has anticancer effect 2 times of that of beta-carotene; medical research shows that lycopene has preventive effect on some types of cancers, has inhibiting effect on breast cancer, lung cancer and endometrial cancer, and can also resist lung cancer and colon cancer; the tomato sauce has sweet and sour taste, can promote appetite, and lycopene is easier to be absorbed by human body under the state of containing fat; is especially suitable for patients with arteriosclerosis, hypertension, coronary heart disease and nephritis, and people with cold constitution, low blood pressure and easy cold hands and feet in winter, and the tomato sauce is superior to fresh tomato.

The existing conventional tomato sauce production process mainly comprises five parts: fresh tomatoes are received, washed and sorted by the system; crushing and pulping systems; a concentrating system; a sterilization system; an aseptic filling system. Wherein, in the process of cleaning and sorting fresh tomatoes, a lot of light impurities such as roots, stems and leaves, preservative films and the like are mixed in the tomatoes. Therefore, when tomatoes are cleaned, light sundries need to be sorted manually while flowing through the long-distance flowing groove, the light sundries are difficult to sort due to the long-distance flowing groove, and labor cost is increased.

Disclosure of Invention

The utility model aims to solve the technical problem of providing an industrial impurity remover for primarily separating light impurities in tomato streaming, which is used for mechanically and automatically salvaging the light impurities such as roots, stems, leaves and the like mixed in tomatoes in a streaming groove, wherein more than 95% of the light impurities in the tomatoes can be removed by adding 4 impurity removers into each 100-meter streaming groove, and the residual fine impurities are removed by a submerged grate at the tail end of the streaming groove, so that the production standard can be achieved, the production efficiency is effectively improved, and the production cost is reduced.

In order to solve the technical problems, the utility model adopts the following technical scheme: the utility model provides an industry edulcoration machine that is arranged in tomato to flow light debris just to divide, is including fixed triangle frame and the square frame that sets up in the groove that flows and is close to the region upper end of unloading, triangle frame and square frame fixed connection, square frame top side is fixed to be provided with the support, fixed variable frequency motor and the speed reducer of being provided with on the support and variable frequency motor pass through the shaft coupling and connect the speed reducer, variable frequency motor passes through the converter control, the action wheel is connected to the output of speed reducer, fixed a plurality of follow driving wheels that are provided with on triangle frame's the hypotenuse, triangle frame's the fixed gyro wheel that is provided with in base place ahead, triangle frame's base is provided with belt regulating wheel, a plurality of follow driving wheels, gyro wheel and belt regulating wheel are provided with belt and are obtuse triangle operation, fixed a plurality of sword wing seats that are provided with on the belt, the square frame of action wheel below is provided with sword wing catch wheel on the sword wing seat, the sword wing is the rotatory movable drum, the sword wing is set up in between sword wing wheel and the regulating wheel, the debris collecting groove is provided with to the square frame below.

The technical scheme of the utility model is further improved as follows: the bearing seat is fixedly arranged in front of the bottom edge of the triangular frame, the rolling shaft is fixedly arranged in the middle of the rolling wheel, and two ends of the rolling shaft are rotatably arranged on the bearing seat.

The technical scheme of the utility model is further improved as follows: the belt adjusting wheel is fixedly provided with an adjusting shaft in the middle, two ends of the adjusting shaft are rotatably arranged on the belt adjusting wheel seat, the belt adjusting wheel seat is fixedly connected with a lead screw, and the lead screw is in threaded connection with the vertical edge of the triangular frame.

The technical scheme of the utility model is further improved as follows: three knife wings and two knife wings are alternately arranged on the plurality of knife wing seats, and the distance between two adjacent knife wings on the knife wing seats is larger than the size of tomatoes.

The technical scheme of the utility model is further improved as follows: the blade seat comprises a blade bottom plate fixedly connected with the belt and a blade fixing plate for fixing the blades, and a plurality of blades are movably arranged on the blade fixing plate through blade rotating shafts.

The technical scheme of the utility model is further improved as follows: the horizontal distance between the knife wing baffle wheel and the driving wheel is 2/3 of the length of the knife wing, and the height distance between the knife wing baffle wheel and the driving wheel is 1/3 of the length of the knife wing.

By adopting the technical scheme, the utility model has the following technical progress:

1. according to the utility model, the light sundries such as roots, stems, leaves and the like mixed in tomatoes are mechanically and automatically salvaged in the flow groove, more than 95% of the light sundries in tomatoes can be removed by adding 4 impurity removers into the flow groove of 100 meters, and the remaining fine sundries are removed by the submerged grate at the tail end of the flow groove, so that the production standard can be reached, the production efficiency is effectively improved, and the production cost is reduced;

2. the knife wing is formed by the circular-angle sawtooth-shaped racks, so that the tomato skin is not scratched due to sharp sawteeth, and light sundries in water can be well hung and fished.

Drawings

FIG. 1 is a front elevational view of the overall structure of the present utility model;

FIG. 2 is a left side elevational view of the overall structure of the present utility model;

FIG. 3 is a diagram of the location of use of the present utility model;

FIG. 4 is a schematic view of a blade mount and blade attachment of the present utility model;

the device comprises a triangular frame 1, a square frame 2, a square frame 3, a bracket 4, a variable frequency motor 5, a speed reducer 6, a driving wheel 7, a driven wheel 8, a roller 9, a belt adjusting wheel 10, a belt 11, a knife-fin seat 12, a knife-fin 13, a knife-fin baffle wheel 14, a light sundries collecting tank 15, a lead screw 16 and a flow groove.

Detailed Description

The utility model is further illustrated by the following examples:

as shown in fig. 1 to 4, an industrial impurity remover for primarily separating light impurities in tomato streaming comprises a triangular frame 1 and a square frame 2 which are fixedly arranged at the upper end of a streaming groove 16 close to a discharging area, wherein the triangular frame 1 and the square frame 2 are fixedly connected, a bracket 3 is fixedly arranged on the side edge of the upper part of the square frame 2, a variable frequency motor 4 and a speed reducer 5 are fixedly arranged on the bracket 3, the variable frequency motor 4 is connected with the speed reducer 5 through a coupling, and the variable frequency motor 4 is controlled through a mature frequency converter in the prior industrial technology, so that the running speed of the industrial impurity remover can be limited by adjusting the running frequency.

The output end of the speed reducer 5 is connected with a driving wheel 6, a plurality of driven wheels 7 are fixedly arranged on the inclined edge of the triangular frame 1, a bearing seat is fixedly arranged in front of the bottom edge of the triangular frame 1, a rolling shaft is fixedly arranged in the middle of the rolling wheel 8, and two ends of the rolling shaft are rotatably arranged on the bearing seat. The bottom edge of the triangular frame 1 is provided with a belt adjusting wheel 9, and the driving wheel 6, the driven wheels 7, the idler wheels 8 and the belt adjusting wheel 9 are provided with belts 10 which run in an obtuse triangle. An adjusting shaft is fixedly arranged in the middle of the belt adjusting wheel 9, and two ends of the adjusting shaft are rotatably arranged on the belt adjusting wheel seat. The belt adjusting wheel seat is fixedly connected with a lead screw 15, and the lead screw 15 is in threaded connection with the vertical edge of the triangular frame 1. The belt is adjusted to belt adjusting wheel 9 adopts lead screw 15's mode, when belt 10 needs to adjust elasticity, adjusts lead screw 15 and then adjusts belt adjusting wheel 9 horizontal direction and advance or retreat, and after belt 10 elasticity is suitable, screw up lead screw 15, and belt 10 to the during operation causes tightens like this or relaxes, can be very light, convenient regulation belt 10, increases the life of industry edulcoration machine. The belt catch wheels are arranged on the two sides of the belt 10, so that falling off caused by deviation in the operation process of the belt 10 can be effectively prevented, and the deviation can be automatically corrected according to the installation angle of the belt catch wheels designed through verification, so that the belt 10 can always move in the middle of the flow groove. Simple structure, convenient maintenance and reliable operation.

The belt 10 is fixedly provided with a plurality of blade seats 11, the blade seats 11 are movably provided with a plurality of blades 12, and specifically, the blade seats 11 comprise a blade bottom plate 11-1 fixedly connected with the belt 10 and a blade fixing plate 11-2 for fixing the blades 12, and the blades 12 are movably arranged on the blade fixing plate 11-2 through blade rotating shafts 11-3. Three knife wings 12 and two knife wings 12 are alternately arranged on the plurality of knife wing seats 11, so that the work load of the belt 10 is lightened, the service life of the belt 10 is prolonged, and weeds in tomatoes are fished out more efficiently. The distance between two adjacent knife wings 12 on the knife wing seat 11 is larger than the size of tomatoes. The knife wing 12 is formed by a circular-angle sawtooth-shaped rack, so that the tomato skin is not scratched due to sharp sawtooth, and light sundries in water can be well hung and fished.

The square frame 2 below the driving wheel 6 is provided with a knife-fin baffle wheel 13, the knife-fin baffle wheel 13 is a rotary movable cylinder, the driving wheel 6 is arranged between the knife-fin baffle wheel 13 and the belt adjusting wheel 9, the horizontal distance between the knife-fin baffle wheel 13 and the driving wheel 6 is 2/3 of the length of the knife-fin 12, and the height distance between the knife-fin baffle wheel 13 and the driving wheel 6 is 1/3 of the length of the knife-fin 12. A light sundry collecting groove 14 is arranged on the square frame 2 below the knife and fin baffle wheel 13.

The using method comprises the following steps: first, the flow groove 16 is widened appropriately in the process flow, and the groove body and the support column are thickened appropriately. After the tomatoes have passed into the discharge zone, they are transported by means of water by the chute 16 to the work of the process plant. The industrial cleaner is mounted to the streaming trough 16 relatively forward of the tomato discharge area in a direction opposite to the water flow delivery. When the industrial impurity remover works normally, the cutter wings 12 move anticlockwise and are inserted into water in a gentle mode, the cutter wings are reversed in the flow groove 16 for a distance relative to the water flow direction, tomatoes are leaked, light impurities are hung up, and then the cutter wings 12 are lifted up through the rotation of the belt 10, so that the cutter wings are connected with the light impurities and float out of the water. When the blade 12 is completely separated from the water surface and conveyed to the junction of the triangular frame 1 and the square frame 2 through the belt, the belt 10 continues to rotate, the blade 12 continues to tilt forwards due to inertia, after being blocked by the blade baffle wheel 13, the vertical angle of the blade 12 is overlarge, light sundries on the blade 12 automatically fall off and fall into the light sundries collecting tank 14, then the blade 12 falls into the flow groove 16 in a gentle mode through the blade baffle wheel 13 under the traction of the belt 10, and the previous reciprocating motion is started, so that the cleaning of the light sundries in the whole flow groove 16 is completed. According to practical experience, more than 95% of light impurities in tomatoes can be removed by adding 4 impurity removers into each 100-meter flow groove, and the remaining fine impurities are removed through a water-sedimentation grate at the tail end of the flow groove 16, so that the production standard can be achieved, the production efficiency is effectively improved, and the production cost is reduced.

Claims

1. An industry edulcoration machine that is arranged in tomato stream light debris to divide just which characterized in that: including fixed triangle frame (1) and square frame (2) that set up in approach flow groove (16) are close to the district upper end of unloading, triangle frame (1) and square frame (2) fixed connection, square frame (2) top side is fixed to be provided with support (3), fixed variable frequency motor (4) and speed reducer (5) and belt (4) pass through coupling joint speed reducer (5) on support (3), variable frequency motor (4) pass through the converter control, the action wheel (6) is connected to the output of speed reducer (5), fixed a plurality of follow driving wheels (7) that are provided with on the hypotenuse of triangle frame (1), the fixed gyro wheel (8) that are provided with in base place ahead of triangle frame (1), the base of triangle frame (1) is provided with belt regulating wheel (9), be provided with belt (10) and belt (10) are obtuse triangle operation on action wheel (6), a plurality of wings (11) are fixed on belt (10), the base of a plurality of wings (11) are provided with square wing (12) on the base of a plurality of wings (2), the knife-fin baffle wheel (13) is a rotary movable cylinder, the driving wheel (6) is arranged between the knife-fin baffle wheel (13) and the belt adjusting wheel (9), and a light sundry collecting groove (14) is formed in the square frame (2) below the knife-fin baffle wheel (13).

2. An industrial impurity remover for the primary separation of light impurities in tomato streams according to claim 1, characterized in that: the front of the bottom edge of the triangular frame (1) is fixedly provided with a bearing seat, a roller is fixedly arranged in the middle of the roller (8), and two ends of the roller are rotatably arranged on the bearing seat.

3. An industrial impurity remover for the primary separation of light impurities in tomato streams according to claim 1, characterized in that: the belt adjusting wheel (9) is fixedly provided with an adjusting shaft in the middle, two ends of the adjusting shaft are rotatably arranged on the belt adjusting wheel seat, the belt adjusting wheel seat is fixedly connected with a lead screw (15), and the lead screw (15) is in threaded connection with the vertical edge of the triangular frame (1).

4. An industrial impurity remover for the primary separation of light impurities in tomato streams according to claim 1, characterized in that: three knife wings (12) and two knife wings (12) are alternately arranged on the plurality of knife wing seats (11), and the distance between two adjacent knife wings (12) on the knife wing seats (11) is larger than the size of tomatoes.

5. An industrial impurity remover for the primary separation of light impurities in tomato streams as claimed in claim 4, wherein: the knife-fin seat (11) comprises a knife-fin bottom plate (11-1) fixedly connected with the belt (10) and a knife-fin fixing plate (11-2) for fixing the knife-fins (12), and a plurality of the knife-fins (12) are movably arranged on the knife-fin fixing plate (11-2) through knife-fin rotating shafts (11-3).

6. An industrial impurity remover for the primary separation of light impurities in tomato streams according to claim 1, characterized in that: the horizontal distance between the knife wing baffle wheel (13) and the driving wheel (6) is 2/3 of the length of the knife wing (12), and the height distance between the knife wing baffle wheel (13) and the driving wheel (6) is 1/3 of the length of the knife wing (12).