CN218956435U - Battery side detection mechanism - Google Patents
Battery side detection mechanism Download PDFInfo
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- CN218956435U CN218956435U CN202222027980.7U CN202222027980U CN218956435U CN 218956435 U CN218956435 U CN 218956435U CN 202222027980 U CN202222027980 U CN 202222027980U CN 218956435 U CN218956435 U CN 218956435U
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Abstract
The utility model discloses a battery side detection mechanism, which comprises: the detecting device comprises a CCD detecting module, and a detecting end is arranged on the CCD detecting module; the rotary device comprises a rotary driving piece, a jacking driving piece and a jacking adsorption piece, wherein the jacking driving piece is used for driving the jacking adsorption piece to perform jacking movement towards the direction of the detection end so that the jacking adsorption piece can perform jacking adsorption fixation on a battery to be detected, and the rotary driving piece is used for driving the jacking adsorption piece to rotate relative to the CCD detection module. The battery side detection mechanism is provided with the detection device and the rotating device, so that when a battery is transferred to the detection end of the CCD detection module, the battery is adsorbed and fixed through the rotating device and is jacked up from the battery fixing jig to rotate, shooting detection of the whole battery side can be completed by only using a single CCD camera, and the shooting precision and the shooting efficiency are high.
Description
Technical Field
The utility model relates to the technical field of battery appearance detection, in particular to a battery side detection mechanism.
Background
In the battery production process, it is necessary to detect whether defects such as pits, deformations and indentations appear on the outer surface of the battery, and when detecting the battery side, the general battery side detection mechanisms include the following two types:
1. the single camera and the manipulator are mutually matched, and as the single camera only can shoot and detect a certain side surface of the battery or a part of the side surface of the battery, the manipulator is required to carry and convert the position of the battery for many times to completely shoot the side surface of the battery, however, the detection mode needs to take a long time, the detection efficiency is low, and the detection precision of the battery is difficult to ensure.
2. Through setting up a plurality of cameras around the battery to realize once only accomplishing the shooting detection to the battery side, need not to carry and change the battery position, however, this kind of detection mechanism appears shooting dead angle easily, so can't guarantee the detection accuracy of battery, and occupation space is big, and required camera is in a large number, and is with high costs.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art and provides the battery side detection mechanism which can rapidly complete the side shooting detection of the battery by only one camera, so that the battery position is not required to be converted for shooting for many times, and the shooting detection precision and the detection efficiency are high.
The aim of the utility model is realized by the following technical scheme:
a battery side detection mechanism includes: the detecting device comprises a CCD detecting module, and a detecting end is arranged on the CCD detecting module; the rotary device comprises a rotary driving piece, a jacking driving piece and a jacking adsorption piece, wherein the rotary driving piece and the jacking driving piece are respectively connected with the jacking adsorption piece, the jacking adsorption piece is aligned with the detection end, when a battery to be detected moves to the detection end, the jacking driving piece is used for driving the jacking adsorption piece to perform jacking movement in the direction of the detection end, so that the jacking adsorption piece performs jacking adsorption fixation on the battery to be detected, and the rotary driving piece is used for driving the jacking adsorption piece to rotate relative to the CCD detection module.
In one embodiment, the device further comprises a feeding device, the feeding device comprises a conveyor belt and a battery fixing jig, the battery fixing jig is arranged on the conveyor belt, a detection area is arranged on the conveyor belt, the CCD detection module is arranged on one side of the conveyor belt, the detection end is located above the detection area, the battery fixing jig is located at the detection area, the jacking driving piece is used for driving the jacking adsorption piece to conduct jacking movement in the direction of the battery fixing jig, so that the jacking adsorption piece is used for jacking adsorption fixation of a battery in the battery fixing jig, and the rotation driving piece is used for driving the jacking adsorption piece to rotate relative to the CCD detection module.
In one embodiment, the battery fixing jig is provided with a battery accommodating cavity, an avoidance hole is formed in the bottom of the battery accommodating cavity, and when the battery fixing jig is located at the detection area, the avoidance hole is aligned with the jacking adsorption piece.
In one embodiment, the CCD detection module comprises a CCD camera, an adjusting rod and an adjusting turntable, wherein the CCD camera is connected with one end of the adjusting rod, the other end of the adjusting rod is hinged with the adjusting turntable, and the CCD camera is located above the detection area.
In one embodiment, a plurality of CCD detection modules are provided, and each of the CCD detection modules is located at one side of the conveyor belt.
In one embodiment, the jacking driving member comprises a fixing frame, a jacking sliding plate and a fixed transverse plate, the fixing frame is arranged on one side of the conveying belt, the jacking sliding plate is arranged on the fixing frame in a sliding mode, one end of the fixed transverse plate is connected with the jacking sliding plate, the other end of the fixed transverse plate extends to the detection area, and the jacking adsorption member is arranged on the fixed transverse plate in a rotating mode.
In one embodiment, the jacking driving piece further comprises a jacking cylinder, wherein the jacking cylinder is connected with the jacking slide plate, and the jacking cylinder is used for driving the jacking slide plate to perform lifting motion on the fixing frame.
In one embodiment, the jacking adsorption piece comprises a jacking column and a sucker, the jacking column is rotationally arranged on the fixed transverse plate, the sucker is arranged at one end of the jacking column, and the rotary driving piece is connected with the jacking column.
In one embodiment, the jacking adsorption piece further comprises a suction cup vent pipe, the top column is provided with a ventilation channel, the suction cup vent pipe and the suction cup are respectively arranged at two ends of the top column, and the suction cup vent pipe and the suction cup are respectively communicated with the ventilation channel.
In one embodiment, the rotary drive is a motor belt drive.
Compared with the prior art, the utility model has at least the following advantages:
according to the battery side detection mechanism, the detection device and the rotating device are arranged, so that when a battery is transferred to the detection end of the CCD detection module, the battery is adsorbed and fixed through the rotating device and is jacked up from the battery fixing jig to rotate, shooting detection of the whole battery side can be completed by only using a single CCD camera, and the shooting precision and the shooting efficiency are high.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present utility model, the drawings that are required to be used in the embodiments will be briefly described.
FIG. 1 is a schematic view of a battery side detection mechanism according to an embodiment of the present utility model;
FIG. 2 is a schematic view of a partial structure of the battery side detection mechanism of FIG. 1 from another perspective;
fig. 3 is a schematic structural view of a rotating device of the battery side detection mechanism in fig. 1.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. As shown in fig. 1, 2 and 3, a battery side detection mechanism 10 includes: the feeding device 100, the detecting device 200 and the rotating device 300, wherein the feeding device 100 comprises a conveyor belt 110 and a battery fixing jig 120, the battery fixing jig 120 is arranged on the conveyor belt 110, and a detecting area is arranged on the conveyor belt 110; the detection device 200 comprises a CCD detection module 210, wherein the CCD detection module 210 is arranged on one side of the conveyor belt 110, and the detection end of the CCD detection module 210 is positioned above the detection area; the rotating device 300 includes a rotating driving member 310, a lifting driving member 320 and a lifting absorbing member 330, where the rotating driving member 310 and the lifting driving member 320 are respectively connected with the lifting absorbing member 330, the lifting absorbing member 330 is located at a detection area, and when the battery fixing jig 120 is located at the detection area, the lifting driving member 320 is used to drive the lifting absorbing member 330 to perform lifting motion in the direction of the battery fixing jig 120, so that the lifting absorbing member 330 performs lifting absorption fixation on the battery 20 in the battery fixing jig 120, and the rotating driving member 310 is used to drive the lifting absorbing member 330 to rotate relative to the CCD detection module 210.
It should be noted that, all the battery fixing jigs 120 are disposed on the conveyor belt 110 according to a certain interval distance, a plurality of detection areas are disposed on the conveyor belt 110, the conveyor belt 110 is conveyed according to a certain distance, so that the battery fixing jigs 120 correspondingly stay at the detection areas, and the two sides of the conveyor belt 110 are also provided with optical fiber detection devices 30, wherein the optical fiber detection devices 30 are used for reflectively detecting whether the battery fixing jigs 120 are fully charged with the battery 20, so that the phenomenon of empty detection can be avoided, and the detection efficiency is improved; the rotating device 300 comprises a rotating driving member 310, a lifting driving member 320 and a lifting absorbing member 330, the rotating device 300 and the detecting device 200 are arranged on the same side of the conveyor belt 110, the rotating device 300 is positioned below the CCD detecting module 210, when the conveyor belt 110 conveys the battery fixing jig 120 to the detecting area, the lifting absorbing member 330 is aligned with the battery 20 to be detected, meanwhile, the rotating driving member 310 is started, the rotating driving member 310 drives the lifting absorbing member 330 to perform rotating motion, and then the lifting driving member 320 is started, the lifting driving member 320 is used for driving the lifting absorbing member 330 to perform lifting motion towards the battery fixing jig 120, so that the lifting absorbing member 330 performs lifting absorption fixing on the battery 20 in the battery fixing jig 120, thus, the lifting absorbing member 330 can be driven to perform lifting motion through the lifting driving member 320, until the adsorption end of the jacking adsorption piece 330 contacts with the bottom surface of the battery 20, so that the battery 20 is jacked after being adsorbed and fixed, the jacking adsorption piece 330 ejects the battery 20 from the battery fixing jig 120 for a certain distance, and the jacking adsorption piece 330 is driven by the rotary driving piece 310 to rotate, so that the battery 20 rotates relative to the CCD detection module 210, the CCD detection module 210 can shoot and detect the whole side surface of the battery 20, after shooting and detection are finished, the CCD detection module 210 transmits collected image data to a computer to be processed, and the battery 20 with poor appearance is conveyed to a bad area by a manipulator, so that the side surface detection of the battery 20 is finished, automatic detection can be realized, the detection efficiency is improved, the detection precision is high, and the product quality is improved.
In one embodiment, the battery fixing jig 120 is provided with a battery accommodating cavity, the bottom of the battery accommodating cavity is provided with an avoidance hole, and when the battery fixing jig 120 is located at the detection area, the avoidance hole is aligned with the jacking adsorption piece 330.
It should be noted that, be provided with 4 battery holding chambers on the battery fixing jig 120, the same, avoid the hole has all been seted up to 4 battery holding chamber bottoms, when conveyer belt 110 carried battery fixing jig 120 to detection zone department, jacking adsorption piece 330 is located the battery holding chamber bottom of waiting to detect battery 20, and with the hole alignment of dodging of battery holding chamber bottom, avoid the hole and can make jacking adsorption piece 330 and battery 20's bottom direct contact, thereby when jacking adsorption piece 330 drives jacking adsorption piece 330 and carries out jacking motion, jacking adsorption piece 330 can pass and dodge the hole, thereby it is ejecting with battery 20 from battery holding chamber, and carry out rotary motion under the drive of rotary driving piece 310, thereby make CCD detection module 210 shoot and detect battery 20's side, in addition, still be provided with the guide surface on the battery holding zone, thereby can make battery 20 get into the battery in the holding zone fast. In this embodiment, the conveyor belt is a chain conveyor belt, so that the conveying speed of the battery 20 can be accurate and stable, and accurate synchronous conveying can be ensured.
In one embodiment, the CCD detection module 210 includes a CCD camera 211, an adjusting lever 212 and an adjusting dial 213, the CCD camera 211 is connected to one end of the adjusting lever 212, the other end of the adjusting lever 212 is hinged to the adjusting dial 213, and the CCD camera 211 is located above the detection area.
It should be noted that, the CCD camera 211 is located above the detection area, the CCD camera 211 is used for shooting and detecting the side of the battery 20, the CCD camera 211 is connected with one end of the adjusting lever 212, the adjusting lever 212 can perform telescopic motion, so, the CCD camera 211 can adjust the distance between the CCD camera 211 and the battery fixing jig 120 through the telescopic motion of the adjusting lever 212, the other end of the adjusting lever 212 is hinged with the adjusting turntable 213, so that the CCD camera 211 can be rotated to the detection area by rotating the adjusting turntable 213, and the CCD camera 211 faces the side of the battery 20 to be detected, a light source is further arranged on the CCD camera 211, when the battery 20 is detected, the light source is turned on, so that shooting definition can be improved, and detection accuracy of the battery 20 can be improved.
Further, a plurality of CCD detecting modules 210 are provided, and each CCD detecting module 210 is located at one side of the conveyor belt 110.
It should be noted that, the base is disposed in the area where the CCD detection modules 210 are disposed, the CCD detection modules 210 are disposed 4, the 4 CCD detection modules 210 are disposed on the base at intervals, the corresponding conveyor belt 110 is disposed with 4 detection areas, the rotating device 300 is disposed 4, the 4 rotating devices 300 are disposed at the 4 detection areas, the battery fixing tool 120 is also disposed with 4 battery accommodating chambers, the 4 battery accommodating chambers are disposed with 4 batteries 20 to be detected, the 4 CCD detection modules 210 are corresponding to the batteries 20 to be detected in the 4 battery accommodating chambers, the conveyor belt 110 conveys at a certain distance, so that the battery fixing tool 120 stays at the detection areas correspondingly, i.e. when the conveyor belt 110 moves the battery fixing tool 120 to the first detection area, the first battery 20 on the battery fixing tool 120 is located right above the first rotating device 300, starting the first rotary driving member 310 to make the first lifting absorbing member 330 rotate, then starting the first lifting driving member 320 to make the first lifting absorbing member 330 absorb, fix and jack the first battery 20 to rotate, shooting and detecting the first battery 20 by the first CCD detection module 210, after the side detection of the first battery 20 is completed, transferring the battery fixing jig 120 to the second detection area by the conveyor belt 110, positioning the third battery 20 on the battery fixing jig 120 right above the second rotary device 300, starting the second rotary driving member 310 to make the second lifting absorbing member 330 rotate, then starting the second lifting driving member 320 to make the second lifting absorbing member 330 absorb, fix and jack the third battery 20 to rotate, shooting and detecting the third battery 20 by the second CCD detection module 210, similarly, after the detection of the third battery 20 is completed, the conveyor belt 110 will continue to transfer the battery fixing jig 120, and transfer the fourth battery 20 on the battery fixing jig 120 to the third detection area for detection, and transfer the second battery 20 on the battery fixing jig 120 to the fourth detection area for detection, so as to complete the side detection of the 4 batteries 20 on the same battery fixing jig 120, and after the detection of the 4 batteries 20 of the same battery fixing jig 120 is completed, the robot will carry to the next station.
In an embodiment, the jacking driving member 320 includes a fixing frame 321, a jacking sliding plate 322 and a fixed transverse plate 323, the fixing frame 321 is disposed on one side of the conveyor belt 110, the jacking sliding plate 322 is slidably disposed on the fixing frame 321, one end of the fixed transverse plate 323 is connected with the jacking sliding plate 322, the other end of the fixed transverse plate 323 extends to the detection area, and the jacking absorption member 330 is rotatably disposed on the fixed transverse plate 323.
It should be noted that, a guiding sliding rail 321a is disposed on a side of the fixing frame 321 facing the lifting sliding plate 322, the lifting sliding plate 322 is slidably disposed on the guiding sliding rail 321a, and the lifting sliding plate 322 performs a lifting motion along the guiding sliding rail 321a, so that the lifting absorbing member 330 on the fixing transverse plate 323 performs a lifting motion in a direction of the battery fixing jig 120, and one of the to-be-detected batteries 20 on the battery fixing jig 120 is absorbed, fixed and lifted. In this embodiment, the lifting driving member 320 further includes a lifting cylinder 324, the lifting cylinder 324 is connected with the lifting slide plate 322, the lifting cylinder 324 is used for driving the lifting slide plate 322 to perform lifting motion on the fixing frame 321, so, when the conveyor belt 110 transfers the battery fixing jig 120 to the detection area, the lifting cylinder 324 stretches, the lifting slide plate 322 moves upwards along the guiding slide rail 321a, and the lifting adsorption member 330 on the lifting slide plate 322 also moves upwards until the battery 20 is adsorbed and fixed and completely ejects the battery accommodating cavity of the battery fixing jig 120, and after the detection is completed, the lifting cylinder 324 retracts to drive the lifting adsorption member 330 to descend to the initial position.
Further, the jacking attachment 330 includes a jack 331 and a suction cup 332, the jack 331 is rotatably disposed on the fixed transverse plate 323, the suction cup 332 is disposed at one end of the jack 331, and the rotary driving member 310 is connected to the jack 331.
It should be noted that, the fixing cross plate 323 is provided with a mounting hole, one end of the top post 331 is vertically penetrating the mounting hole towards the direction of the battery accommodating cavity, in this embodiment, the jacking suction member 330 further includes a suction cup vent pipe 333, the top post 331 is provided with a ventilation channel, the suction cup vent pipe 333 and the suction cup 332 are respectively disposed at two ends of the top post 331, and the suction cup vent pipe 333 and the suction cup 332 are respectively communicated with the ventilation channel, specifically, the suction cup 332 is disposed at one end of the top post 331 near the battery accommodating cavity, the suction cup vent pipe 333 is disposed at the other end of the top post 331, and the suction cup vent pipe 333 and the suction cup 332 are respectively communicated with the ventilation channel on the top post 331, so, after the suction cup vent pipe 333 is connected with gas, the suction cup 332 is connected with the suction cup vent pipe 333, and the bottom of the battery 20 is adsorbed and fixed; in addition, the rotary driving member 310 is connected to the top column 331, so that the top column is driven to rotate by the rotary driving member 310, and the adsorbed and fixed battery 20 is driven to rotate, in this embodiment, the rotary driving member 310 is a motor belt driving structure, and specifically, the motor belt driving structure includes a motor 311, a first belt pulley 312, a second belt pulley 313 and a belt 314, the first belt pulley 312 and the second belt pulley 313 are respectively disposed on a surface of the fixed transverse plate 323 far away from the battery fixing jig 120, the first belt pulley 312 and the second belt pulley 313 are connected by the belt 314, the first belt pulley 312 is connected to the motor 311, the second belt pulley 313 is connected to the top column 331, after the motor 311 is started, the first belt pulley 312 is driven to rotate, and the second belt pulley 313 is driven to rotate by the belt 314, so that the top column 331 rotates, and the adsorbed and fixed battery 20 is driven to rotate.
The above examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the utility model, which are within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (10)
1. A battery side detection mechanism, comprising:
the detection device comprises a CCD detection module, and a detection end is arranged on the CCD detection module; a kind of electronic device with high-pressure air-conditioning system
The rotary device comprises a rotary driving piece, a jacking driving piece and a jacking adsorption piece, wherein the rotary driving piece and the jacking driving piece are respectively connected with the jacking adsorption piece, the jacking adsorption piece is aligned with the detection end, when a battery to be detected moves to the detection end, the jacking driving piece is used for driving the jacking adsorption piece to perform jacking movement in the direction of the detection end, so that the jacking adsorption piece is used for jacking and adsorbing and fixing the battery to be detected, and the rotary driving piece is used for driving the jacking adsorption piece to rotate relative to the CCD detection module.
2. The battery side detection mechanism according to claim 1, further comprising a feeding device, wherein the feeding device comprises a conveyor belt and a battery fixing jig, the battery fixing jig is arranged on the conveyor belt, a detection area is arranged on the conveyor belt, the CCD detection module is arranged on one side of the conveyor belt, the detection end is located above the detection area, when the battery fixing jig is located at the detection area, the jacking driving piece is used for driving the jacking adsorption piece to perform jacking movement towards the battery fixing jig so that the jacking adsorption piece can jack and adsorb and fix the battery in the battery fixing jig, and the rotation driving piece is used for driving the jacking adsorption piece to rotate relative to the CCD detection module.
3. The battery side detection mechanism of claim 2, wherein the battery fixing jig is provided with a battery accommodating cavity, an avoidance hole is formed in the bottom of the battery accommodating cavity, and the avoidance hole is aligned with the jacking adsorption piece when the battery fixing jig is located at the detection area.
4. The battery side detection mechanism according to claim 2 or 3, wherein the CCD detection module comprises a CCD camera, an adjusting lever and an adjusting dial, the CCD camera is connected to one end of the adjusting lever, the other end of the adjusting lever is hinged to the adjusting dial, and the CCD camera is located above the detection area.
5. The battery side detection mechanism according to claim 4, wherein a plurality of the CCD detection modules are provided, each of the CCD detection modules being located at one side of the conveyor belt.
6. The battery side detection mechanism according to claim 2 or 3, wherein the lifting driving member comprises a fixing frame, a lifting slide plate and a fixing cross plate, the fixing frame is arranged on one side of the conveyor belt, the lifting slide plate is slidably arranged on the fixing frame, one end of the fixing cross plate is connected with the lifting slide plate, the other end of the fixing cross plate extends to the detection area, and the lifting adsorption member is rotatably arranged on the fixing cross plate.
7. The battery side detection mechanism of claim 6, wherein the jacking driving member further comprises a jacking cylinder, the jacking cylinder is connected with the jacking slide plate, and the jacking cylinder is used for driving the jacking slide plate to perform lifting movement on the fixing frame.
8. The battery side detection mechanism of claim 7, wherein the lifting adsorption member comprises a top column and a suction cup, the top column is rotatably arranged on the fixed transverse plate, the suction cup is arranged at one end of the top column, and the rotary driving member is connected with the top column.
9. The battery side detection mechanism of claim 8, wherein the lifting suction member further comprises a suction cup vent pipe, the top column is provided with a vent channel, the suction cup vent pipe and the suction cup are respectively arranged at two ends of the top column, and the suction cup vent pipe and the suction cup are respectively communicated with the vent channel.
10. The battery side detection mechanism of claim 8, wherein the rotary drive member is a motor belt drive structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222027980.7U CN218956435U (en) | 2022-08-02 | 2022-08-02 | Battery side detection mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222027980.7U CN218956435U (en) | 2022-08-02 | 2022-08-02 | Battery side detection mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218956435U true CN218956435U (en) | 2023-05-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222027980.7U Active CN218956435U (en) | 2022-08-02 | 2022-08-02 | Battery side detection mechanism |
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| Country | Link |
|---|---|
| CN (1) | CN218956435U (en) |
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- 2022-08-02 CN CN202222027980.7U patent/CN218956435U/en active Active
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