CN218896557U - Automatic winding machine for transformer - Google Patents

Automatic winding machine for transformer Download PDF

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Publication number
CN218896557U
CN218896557U CN202222930750.1U CN202222930750U CN218896557U CN 218896557 U CN218896557 U CN 218896557U CN 202222930750 U CN202222930750 U CN 202222930750U CN 218896557 U CN218896557 U CN 218896557U
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China
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conveying mechanism
winding machine
motor
transformer
cycloid
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CN202222930750.1U
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阳建平
吴建志
郝红星
张常平
伍力
曹连毕
刘利鹃
余平
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Hunan Giantsun Power Electronics Co Ltd
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Hunan Giantsun Power Electronics Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model discloses an automatic winding machine for a transformer, which comprises a winding machine body, a rubber shell conveying mechanism and a product conveying mechanism, wherein the rubber shell conveying mechanism comprises a chuck and a first linear motor, the chuck is fixed on a rotor of the first linear motor and is used for clamping a rubber shell of the transformer, the first linear motor is used for driving the chuck to move to a feeding position of the winding machine body, the product conveying mechanism comprises a product placing jig and a belt conveying mechanism, the product placing jig is provided with a clamping groove for placing the transformer for completing winding, a belt of the belt conveying mechanism is fixedly connected with the product placing jig, and the motor of the belt conveying mechanism drives the belt to rotate, so that the product placing jig can move to a discharging position of the winding machine body and a feeding position of a next procedure of the transformer. The utility model provides an automatic winding machine for a transformer, which can convey a rubber shell to be processed to a feeding station, convey away a processed transformer product and improve the automation degree of equipment.

Description

Automatic winding machine for transformer
Technical Field
The utility model relates to the technical field of winding machines, in particular to an automatic winding machine for a transformer.
Background
With the progress and development of the current technology, the life of people is greatly improved. The work which is finished by a lot of manpower is replaced by the machine, the machine is large in industrial automation and small in life intellectualization, for example, the floor which is required to be cleaned manually is started to replace the manual labor of people, so that the floor sweeper gradually becomes a good helper for people, and the life quality of people is further improved. Currently, the transformer element of the sweeper in the same industry uses semi-automatic winding, the automation degree is low, and poor product quality and personnel waste can be caused, so that the production cost of the product is overhigh.
Disclosure of Invention
Aiming at the prior art, the utility model provides an automatic winding machine for a transformer, which can convey a rubber shell to be processed to a feeding station, convey away a processed transformer product and improve the automation degree of equipment.
The technical scheme of the utility model is realized as follows:
the utility model provides an automatic coiling machine of transformer, includes coiling machine body, glues shell conveying mechanism and product conveying mechanism, gluey shell conveying mechanism includes chuck and first linear motor, the chuck is fixed the active cell of first linear motor, the chuck is used for the gluey shell of centre gripping transformer, first linear motor is used for driving the chuck motion extremely the material loading position of coiling machine body, product conveying mechanism includes product placement jig and belt conveying mechanism, product placement jig is equipped with the draw-in groove that is used for placing the wound transformer, belt conveying mechanism's belt fixed connection product placement jig, just belt conveying mechanism's motor drives the belt and rotates, makes product placement jig can move to the unloading position of coiling machine body and the material loading position of transformer next process.
Further, the product conveying mechanism comprises a track base, the product placing jig is in sliding connection with the track base, and the product placing jig is fixed on a belt of the belt conveying mechanism through a clamping plate.
Further, the mover of the first linear motor is provided with a single-shaft driver, and the chuck is connected with the single-shaft driver.
Further, the coiling machine body includes wire winding mechanism, wire winding mechanism includes lift cylinder, wire winding motor, second linear motor, elevating platform and sliding seat, the lift cylinder top is connected the elevating platform, be equipped with on the elevating platform the second linear motor, the second linear motor drives the sliding seat removes, the wire winding motor is installed on the sliding seat, the output of wire winding motor is connected with the dop of chucking plastic case.
Further, the winding machine body comprises a first cycloid mechanism, the first cycloid mechanism comprises a first triaxial module, a needle guide tube, a pneumatic finger cylinder and a first cycloid motor, the needle guide tube, the pneumatic finger cylinder and the first cycloid motor are mounted on the first triaxial module, the first triaxial module drives the needle guide tube, the pneumatic finger cylinder and the first cycloid motor to move in a three-dimensional space, the needle guide tube penetrates through a wire wound on a transformer, the pneumatic finger cylinder is mounted on the first triaxial module through a first rotating shaft, and an output shaft of the first cycloid motor drives the first rotating shaft to rotate.
Further, the coiling machine body comprises a second cycloid mechanism, the second cycloid mechanism comprises a second triaxial module, a wire clamping block, a second cycloid motor and pneumatic scissors, the wire clamping block, the second cycloid motor and the pneumatic scissors are mounted on the second triaxial module, the second triaxial module drives the wire clamping block, the second cycloid motor and the pneumatic scissors to move in a three-dimensional space, the pneumatic scissors are used for cutting wires of a winding transformer, the wire clamping block is provided with a clamping groove for clamping the wires, the wire clamping block is mounted on the second triaxial module through a second rotating shaft, and an output shaft of the second cycloid motor drives the second rotating shaft to rotate.
Further, coiling machine body, rubber shell conveying mechanism and product conveying mechanism install on the rack, be equipped with the space of installation power control system and gas circuit control system in the rack, the rack bottom is equipped with fixed foot cup and locking universal wheel.
Further, the both sides of coiling machine body are equipped with the protection curb plate, the protection curb plate with the rack is connected, the top of coiling machine body is equipped with the protection roof, the protection roof with the top of protection curb plate is connected.
The utility model has the beneficial effects that: according to the utility model, the rubber shell on the clamping head can be transported to the feeding position of the winding machine, and the transformer can be transported away through the product conveying mechanism after the transformer is manufactured, so that the automation degree of winding is improved, the waste of personnel is reduced, and the labor cost is reduced. The belt conveying mechanism is utilized to drive the product placing jig, and the belt can be quickly driven to rotate when the motor rotates, so that the product placing jig is quickly driven to move.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only preferred embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an automatic winding machine for transformers according to the present utility model;
fig. 2 is a schematic structural view of an automatic winding machine for transformers after removing protection plates according to the present utility model;
FIG. 3 is a schematic structural view of the glue delivery mechanism and the product delivery mechanism of the present utility model;
FIG. 4 is a schematic diagram of a winding mechanism according to the present utility model;
FIG. 5 is a schematic view of the first gerotor mechanism of the present utility model;
FIG. 6 is a schematic view of the construction of a second gerotor mechanism of the present utility model;
in the drawing, a winding machine body, a rubber shell conveying mechanism, a product conveying mechanism, a clamping head 4, a first linear motor 5, a product placing jig 6, a belt conveying mechanism 7, a belt conveying mechanism 8, a motor 9, a rail bottom 10, a clamping plate 11, a single-shaft driver 12, a winding mechanism 13, a lifting cylinder 14, a winding motor 15, a second linear motor 16, a lifting table 17, a sliding seat 18, a clamping head 19, a first cycloidal mechanism 20, a first triaxial module 21, a needle guide tube 22, a pneumatic finger cylinder 23, a first cycloidal motor 24, a first rotating shaft 25, a second cycloidal mechanism 26, a second triaxial module 27, a wire clamping block 28, a second cycloidal motor 29, a pneumatic scissors 30, a clamping groove 31, a second rotating shaft 32, a fixing foot cup 33, a locking universal wheel 35, a protective side plate 36, a protective top plate 37, a transformer 38 and a rubberizing module 39.
Detailed Description
For a better understanding of the technical content of the present utility model, specific examples are provided below and the present utility model is further described with reference to the accompanying drawings.
Example 1
Referring to the figure, an automatic winding machine for transformers comprises a winding machine body 1, a rubber shell conveying mechanism 2 and a product conveying mechanism 3, wherein the rubber shell conveying mechanism 2 comprises a clamping head 4 and a first linear motor 5, the clamping head 4 is fixed on a rotor of the first linear motor 5, the clamping head 4 is used for clamping a rubber shell of a transformer 38, the first linear motor 5 is used for driving the clamping head 4 to move to a feeding position of the winding machine body 1, the product conveying mechanism 3 comprises a product placing jig 6 and a belt conveying mechanism 7, the product placing jig 6 is provided with a clamping groove for placing the transformer 38 for completing winding, a belt 8 of the belt conveying mechanism 7 is fixedly connected with the product placing jig 6, and a motor 9 of the belt conveying mechanism 7 drives the belt 8 to rotate, so that the product placing jig 6 can move to a discharging position of the winding machine body 1 and a feeding position of a next procedure of the transformer 38.
The clamping head 4 is clamped with a rubber shell, and a transformer 38 is wound on the rubber shell. In the manufacturing process, the first linear motor 5 drives the chuck 4 to move, the first linear motor 5 drives the mover of the first linear motor to reciprocate when in operation, the chuck 4 is fixed on the mover, so that the chuck 4 is driven to move, and the chuck 4 moves the rubber shell to the feeding position of the winding machine to obtain the rubber shell by the winding machine. After the winding machine in the rubber shell is obtained, the winding machine winds the rubber shell to manufacture the transformer 38, after the manufacture is finished, a finished product or a semi-finished product of the transformer 38 can be formed, and the winding machine discharges the transformer 38 to a discharging position. The belt conveying mechanism 7 on the product conveying mechanism 3 works before discharging, the belt 8 rotates under the drive of the motor 9, the product placing jig 6 on the fixed belt 8 moves to the discharging position of the winding machine body 1, the discharged transformer 38 product enters into the clamping groove of the product placing jig 6, the motor 9 continues to drive the belt 8 to rotate, the product placing jig 6 is driven to move, and finally the product placing jig 6 with the placed transformer 38 product moves to the feeding position of the next process. According to the utility model, the rubber shell on the clamping head 4 can be transported to the feeding position of the winding machine, and after the transformer 38 is manufactured, the transformer 38 can be transported away through the product conveying mechanism 3, so that the automation degree of winding is improved, the waste of personnel is reduced, and the labor cost is reduced. The belt conveyor 7 is utilized to drive the product placement jig 6, and the belt 8 can be quickly driven to rotate when the motor 9 rotates, so that the product placement jig 6 is quickly driven to move.
Optionally, the wire machine body, the first linear motor 5 and the motor 9 of the belt conveying mechanism 7 are connected to a PLC control system in a signal manner, and the PLC control system is used for controlling the cooperative work among the components to realize the intellectualization.
Alternatively, a linear motor model LS1210-460-T42 may be used. Alternatively, a controller model W5QZ22-10C may be used.
Specifically, the product conveying mechanism 3 includes a track base 10, the product placing jig 6 is slidably connected with the track base 10, and the product placing jig 6 is fixed on the belt 8 of the belt conveying mechanism 7 through a clamping plate 11. The product is placed tool 6 and is adopted the metal block, is provided with on the metal block the draw-in groove, after the track base 10 is fixed firm, the product is placed tool 6 sliding connection on the track base 10, ensures that the product is placed tool 6's slip is stable, and after the product is placed tool 6 and belt 8 laminating, utilize splint 11 to press from both sides belt 8 and product and place tool 6 tightly, drive when belt 8 moves and place the tool motion.
Optionally, the mover of the first linear motor 5 is provided with a single-axis driver 12, and the chuck 4 is connected to the single-axis driver 12. The single-shaft driver 12 can drive the clamping head 4 to move up and down, and can realize the movement of the clamping head 4 in two dimensions under the combined action of the single-shaft driver and the first linear motor 5, so that the rubber sleeve can be clamped conveniently.
Example 2
Referring to the figure, the difference between this embodiment and embodiment 1 is that the winding machine body 1 includes a winding mechanism 13, the winding mechanism 13 includes a lifting cylinder 14, a winding motor 15, a second linear motor 16, a lifting table 17 and a sliding seat 18, the top of the lifting cylinder 14 is connected with the lifting table 17, the lifting table 17 is provided with the second linear motor 16, the second linear motor 16 drives the sliding seat 18 to move, the winding motor 15 is mounted on the sliding seat 18, and the output end of the winding motor 15 is connected with a chuck 19 for clamping a rubber shell. The lifting table 17 moves up and down under the action of the lifting cylinder 14, and the winding motor 15, the second linear motor 16 and the sliding seat 18 are arranged on the lifting table 17, and the winding motor 15, the second linear motor 16 and the sliding seat 18 can move up and down under the action of the lifting cylinder 14. The second box motor 9 drives the sliding seat 18 to move when working, thereby driving the winding motor 15 and the clamping head 19 to move back and forth. When the device is used in operation, the lifting cylinder 14 and the second linear motor 16 can be used for driving the clamping head 19 to move up and down and in the front-back direction, so that the clamping head 19 is inserted into the rubber shell, and a mechanical finger arranged on the triaxial module can be additionally arranged, so that the rubber shell is inserted into the clamping head 19 through the mechanical finger. The winding motor 15 drives the chuck 19 to rotate when winding is performed, so that the wire is wound on the rubber shell.
Specifically, the winding machine body 1 includes a first cycloid mechanism 20, the first cycloid mechanism 20 includes a first triaxial module 21, a needle guide tube 22, a pneumatic finger cylinder 23 and a first cycloid motor 24 which are mounted on the first triaxial module 21, the first triaxial module 21 drives the needle guide tube 22, the pneumatic finger cylinder 23 and the first cycloid motor 24 to move in a three-dimensional space, the needle guide tube 22 passes through a wire which is wound on a transformer 38, the pneumatic finger cylinder 23 is mounted on the first triaxial module 21 through a first rotating shaft 25, and an output shaft of the first cycloid motor 24 drives the first rotating shaft 25 to rotate. The first triaxial module 21 can drive the guide tube 22, the pneumatic finger cylinder 23 and the first cycloid motor 24 to move in a three-dimensional space, i.e., up and down, front and back, and left and right directions. The wire used for winding on the transformer 38 passes through the guide tube 22 and then is stretched and wound on the rubber shell, and the first triaxial module 21 can drive the guide tube 22 to move in the winding process, so that the winding position is adjusted, and the winding is more compact and neat. The output shaft of the first cycloid motor 24 drives the first rotating shaft 25 to rotate through a gear set or a belt 8 gear set, or the output shaft of the first cycloid motor 24 is directly connected with the first rotating shaft 25, the first cycloid motor 24 drives the first rotating shaft 25 to rotate positively and reversely when working, and the pneumatic finger cylinder 23 fixed on the first rotating shaft 25 can realize three-dimensional movement and rotate around the first rotating shaft 25 by matching with the first triaxial module 21, so that the pneumatic finger cylinder 23 can be utilized to clamp a wire and then wind the wire on a winding column at the end part of the rubber shell. Alternatively, a pneumatic finger cylinder of the type HFK10M-OP may be used.
Specifically, the winding machine body 1 includes a second cycloid mechanism 26, the second cycloid mechanism 26 includes a second triaxial module 27 and a wire clamping block 28, a second cycloid motor 29 and a pneumatic scissors 30 mounted on the second triaxial module 27, the second triaxial module 27 drives the wire clamping block 28, the second cycloid motor 29 and the pneumatic scissors 30 to move in a three-dimensional space, the pneumatic scissors 30 are used for cutting wires wound on a transformer 38, the wire clamping block 28 is provided with a clamping groove 31 for clamping the wires, the wire clamping block 28 is mounted on the second triaxial module 27 through a second rotating shaft 32, and an output shaft of the second cycloid motor 29 drives the second rotating shaft 32 to rotate. The second triaxial module 27 drives the wire clamping block 28, the second cycloid motor 29 and the pneumatic scissors 30 to move in a three-dimensional space, namely drives the cycloid motor 9 and the pneumatic scissors 30 to move up and down, front and back, and left and right directions. The second rotating shaft 32 is rotatably installed on the second triaxial module 27, a wire clamping block 28 is arranged at one end of the second rotating shaft 32, and the second triaxial module 27 can drive the wire clamping block 28 to move to insert the clamping groove 31 into a wire, so that the wire is driven to move and rotate in a three-dimensional space, and the wire can be bent and the like. The second triaxial module 27 is further provided with a pneumatic scissors 30, the second triaxial module 27 drives the pneumatic scissors 30 to move in a three-dimensional space, and after the pneumatic scissors 30 are aligned to a position where a wire needs to be cut, the pneumatic scissors 30 are started to cut the wire. Alternatively, pneumatic scissors of model C20+WCS-A may be used.
Optionally, the second cycloid mechanism 26 is provided with a rubberizing module 39, and the rubberizing module 39 is utilized to wind the rubberized fabric on the transformer 38.
Specifically, the winding machine body 1, the rubber shell conveying mechanism 2 and the product conveying mechanism 3 are installed on the cabinet 33, a space for installing a power supply control system and an air path control system is arranged in the cabinet 33, and a fixed foot cup 34 and a locking universal wheel 35 are arranged at the bottom of the cabinet 33. The cabinet 33 can be used for placing a power supply control system and an air path control system of equipment, and the arrangement of the cabinet 33 also facilitates the installation of the winding machine body 1, the rubber shell conveying mechanism 2 and the product conveying mechanism 3. The retaining cup 34 can stabilize the apparatus and ensure the stability of its machining operation. The self-locking universal wheel is convenient for equipment displacement and transportation.
Specifically, the two sides of the winding machine body 1 are provided with protective side plates 36, the protective side plates 36 are connected with the cabinet 33, the top of the winding machine body 1 is provided with a protective top plate 37, and the protective top plate 37 is connected with the top of the protective side plates 36. If abnormal faults occur during the operation of the equipment, the safety of personnel and production can be ensured.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims (8)

1. The utility model provides an automatic coiling machine of transformer, its characterized in that includes coiling machine body, gluey shell conveying mechanism and product conveying mechanism, gluey shell conveying mechanism includes chuck and first linear motor, the chuck is fixed the active cell of first linear motor, the chuck is used for the gluey shell of centre gripping transformer, first linear motor is used for driving the chuck motion extremely the material loading position of coiling machine body, product conveying mechanism includes product placement jig and belt conveying mechanism, product placement jig is equipped with the draw-in groove that is used for placing the transformer of accomplishing the wire winding, belt conveying mechanism's belt fixed connection product placement jig, just belt conveying mechanism's motor drives the belt and rotates, makes product placement jig can move to the unloading position of coiling machine body and the material loading position of transformer next process.
2. The automatic winding machine for transformers according to claim 1, wherein said product conveying mechanism comprises a rail base, said product placement jig is slidably connected to said rail base, and said product placement jig is fixed to a belt of said belt conveying mechanism by a clamping plate.
3. The automatic winding machine for transformers according to claim 1, characterized in that the mover of said first linear motor is provided with a single-axis drive, said collet being connected to said single-axis drive.
4. The automatic winding machine for transformers according to claim 1, wherein the winding machine body comprises a winding mechanism, the winding mechanism comprises a lifting cylinder, a winding motor, a second linear motor, a lifting table and a sliding seat, the top of the lifting cylinder is connected with the lifting table, the lifting table is provided with the second linear motor, the second linear motor drives the sliding seat to move, the winding motor is installed on the sliding seat, and the output end of the winding motor is connected with a clamping head of a clamping rubber shell.
5. The automatic winding machine for transformers according to claim 1, wherein the winding machine body comprises a first cycloid mechanism, the first cycloid mechanism comprises a first triaxial module, a needle guide tube, a pneumatic finger cylinder and a first cycloid motor, the needle guide tube, the pneumatic finger cylinder and the first cycloid motor are mounted on the first triaxial module, the first triaxial module drives the needle guide tube, the pneumatic finger cylinder and the first cycloid motor to move in a three-dimensional space, the needle guide tube penetrates through a wire used for being wound on a transformer, the pneumatic finger cylinder is mounted on the first triaxial module through a first rotating shaft, and an output shaft of the first cycloid motor drives the first rotating shaft to rotate.
6. The automatic winding machine for transformers according to claim 5, wherein the winding machine body comprises a second cycloid mechanism, the second cycloid mechanism comprises a second triaxial module, and a wire clamping block, a second cycloid motor and pneumatic scissors which are mounted on the second triaxial module, the second triaxial module drives the wire clamping block, the second cycloid motor and the pneumatic scissors to move in a three-dimensional space, the pneumatic scissors are used for cutting wires wound on the transformers, the wire clamping block is provided with clamping grooves for clamping the wires, the wire clamping block is mounted on the second triaxial module through a second rotating shaft, and an output shaft of the second cycloid motor drives the second rotating shaft to rotate.
7. The automatic winding machine for transformers according to claim 1, wherein the winding machine body, the rubber shell conveying mechanism and the product conveying mechanism are installed on a cabinet, a space for installing a power supply control system and a gas circuit control system is arranged in the cabinet, and a fixed foot cup and a locking universal wheel are arranged at the bottom of the cabinet.
8. The automatic winding machine for transformers according to claim 7, wherein two sides of said winding machine body are provided with protective side plates, said protective side plates are connected with said cabinet, a protective top plate is provided at the top of said winding machine body, and said protective top plate is connected with the top of said protective side plates.
CN202222930750.1U 2022-11-04 2022-11-04 Automatic winding machine for transformer Active CN218896557U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222930750.1U CN218896557U (en) 2022-11-04 2022-11-04 Automatic winding machine for transformer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222930750.1U CN218896557U (en) 2022-11-04 2022-11-04 Automatic winding machine for transformer

Publications (1)

Publication Number Publication Date
CN218896557U true CN218896557U (en) 2023-04-21

Family

ID=85999053

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222930750.1U Active CN218896557U (en) 2022-11-04 2022-11-04 Automatic winding machine for transformer

Country Status (1)

Country Link
CN (1) CN218896557U (en)

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