CN108306055B - Lithium battery cell one shot forming lamination machine - Google Patents
Lithium battery cell one shot forming lamination machine Download PDFInfo
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- CN108306055B CN108306055B CN201810250538.6A CN201810250538A CN108306055B CN 108306055 B CN108306055 B CN 108306055B CN 201810250538 A CN201810250538 A CN 201810250538A CN 108306055 B CN108306055 B CN 108306055B
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- 238000003475 lamination Methods 0.000 title claims abstract description 82
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 23
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 282
- 230000005540 biological transmission Effects 0.000 claims abstract description 59
- 238000004804 winding Methods 0.000 claims abstract description 53
- 238000005520 cutting process Methods 0.000 claims abstract description 40
- 239000011248 coating agent Substances 0.000 claims abstract description 9
- 238000000576 coating method Methods 0.000 claims abstract description 9
- 238000000465 moulding Methods 0.000 claims abstract description 4
- 210000000078 claw Anatomy 0.000 claims description 42
- 230000006835 compression Effects 0.000 claims description 29
- 238000007906 compression Methods 0.000 claims description 29
- 238000003860 storage Methods 0.000 claims description 19
- 238000010030 laminating Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 230000032258 transport Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 150000002641 lithium Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000007773 negative electrode material Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000007774 positive electrode material Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0583—Construction or manufacture of accumulators with folded construction elements except wound ones, i.e. folded positive or negative electrodes or separators, e.g. with "Z"-shaped electrodes or separators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Secondary Cells (AREA)
- Primary Cells (AREA)
Abstract
Description
技术领域Technical field
本发明涉及锂电池制造领域,具体是一种锂电池电芯一次成型叠片机。The invention relates to the field of lithium battery manufacturing, specifically a lithium battery cell one-time forming and stacking machine.
背景技术Background technique
锂电池的内部结构包括依次层叠的正电极极片和负电极极片,正负电极极片之间以隔膜隔开。叠片机主要应用于锂电池电芯叠片工艺,其叠片方式分为两种:旋转式和往复式。旋转式叠片特点是应用于小型电池叠片,往复式叠片特点是应用于大型电池叠片。叠片机一般由以下机构组成:放料机构、正极料盒、负极料盒、正极二次定位机构、负极二次定位机构、正极送料机构、负极送料机构、叠片台、贴胶机构、下料机构。目前常用的锂电池电芯叠片机的工作原理是首先将正负极极片转入料盒中,设备的左右机械手利用吸盘从正极、负极两料盒中吸取正极片和负极片搬运至定位工作台上,经二次定位后,再次利用吸盘交替将正、负极片搬运至叠片台上,同时隔膜主动放卷,叠片台带动隔膜左右往复移动形成Z字叠绕,设备如此循环动作实现叠片组装,当极组达到设定的数量后,再进行外包隔膜,最后裁刀裁断隔膜进行下一极组的组装,与此同时包装好的极组贴上胶纸形成完整的电芯。The internal structure of a lithium battery includes positive electrode plates and negative electrode plates stacked in sequence, and the positive and negative electrode plates are separated by a separator. The lamination machine is mainly used in the lithium battery cell lamination process. Its lamination methods are divided into two types: rotary type and reciprocating type. Rotary lamination is characterized by being used in small battery laminations, while reciprocating lamination is characterized by being used in large battery laminations. The lamination machine generally consists of the following mechanisms: unloading mechanism, positive electrode material box, negative electrode material box, positive electrode secondary positioning mechanism, negative electrode secondary positioning mechanism, positive electrode feeding mechanism, negative electrode feeding mechanism, lamination table, glue application mechanism, lower material organization. The working principle of the currently commonly used lithium battery cell stacking machine is to first transfer the positive and negative electrode sheets into the material box. The left and right manipulators of the equipment use suction cups to pick up the positive and negative electrode sheets from the positive and negative electrode boxes and transport them to the position. On the workbench, after secondary positioning, the suction cups are again used to alternately transport the positive and negative electrode sheets to the stacking table. At the same time, the separator is actively unrolled, and the stacking table drives the separator to reciprocate left and right to form a Z-shaped stack. The equipment operates in this cycle. Realize lamination assembly. When the pole group reaches the set number, the separator is wrapped. Finally, a cutter cuts the separator to assemble the next pole group. At the same time, the packaged pole group is pasted with tape to form a complete battery core. .
申请号为201611243940.9公开了一种叠片机,该叠片机的上料模块采用了旋转工位,将现有技术中一个工位完成的操作分成了多个工位,提高了贴片的效率,但是其旋转工位是有限的,叠片也是需要多次完成,不可能实现极片的一次性叠片,相对于传统的叠片机叠片效率提升不大。The application number is 201611243940.9, which discloses a stacking machine. The loading module of the stacking machine adopts a rotating station, which divides the operations completed at one station in the prior art into multiple stations, improving the efficiency of patching. , but its rotating station is limited, and lamination needs to be completed multiple times. It is impossible to achieve one-time lamination of pole pieces. Compared with traditional lamination machines, the lamination efficiency is not greatly improved.
目前传统的叠片机需要多次正负电极极片的贴片,使得锂电池叠片加工效率不高,而且设备的成本较高,另外叠片过程中叠片压爪易划伤极片,导致极片不良,可靠性不高。因此提供一种高效率、低成本、可靠性高的电池电芯一次成型叠片机成为一个亟需解决的问题。At present, the traditional lamination machine requires multiple times of patching of positive and negative electrode plates, which makes the lithium battery lamination processing efficiency inefficient and the cost of the equipment is high. In addition, the lamination claws can easily scratch the electrode plates during the lamination process. This results in defective pole pieces and low reliability. Therefore, it has become an urgent problem to provide a high-efficiency, low-cost, and high-reliability battery cell one-time forming and stacking machine.
发明内容Contents of the invention
针对现有技术的不足,本发明拟解决的技术问题是,提供一种锂电池电芯一次成型叠片机。In view of the shortcomings of the existing technology, the technical problem to be solved by the present invention is to provide a lithium battery cell one-time forming and stacking machine.
本发明解决所述技术问题的技术方案是,提供一种锂电池电芯一次成型叠片机,包括机架、隔膜放卷机构、隔膜卷绕机构、电芯夹持机构、隔膜夹持机构和连接板;其特征在于该叠片机还包括极片输送机构、叠片机构、传动机构和隔膜切断机构;The technical solution of the present invention to solve the technical problem is to provide a lithium battery cell one-time forming laminating machine, which includes a frame, a diaphragm unwinding mechanism, a diaphragm winding mechanism, a battery core clamping mechanism, a diaphragm clamping mechanism and Connecting plate; It is characterized in that the stacking machine also includes a pole piece conveying mechanism, a stacking mechanism, a transmission mechanism and a diaphragm cutting mechanism;
所述叠片机构安装于机架的中间位置,用于对正负极极片和隔膜进行一次性叠片装配;The lamination mechanism is installed in the middle position of the frame and is used for one-time lamination assembly of positive and negative electrode plates and separators;
所述极片输送机构为结构完全相同的两组,安装于机架上,分别位于叠片机构的两侧且关于叠片机构对称布置,用于输送正极极片和负极极片;The pole piece conveying mechanisms are two groups of identical structures, installed on the frame, respectively located on both sides of the stacking mechanism and arranged symmetrically with respect to the stacking mechanism, for transporting positive pole pieces and negative pole pieces;
所述隔膜放卷机构安装于机架的顶端,用于将隔膜放置于正负极极片之间;The diaphragm unwinding mechanism is installed on the top of the frame and is used to place the diaphragm between the positive and negative electrode plates;
所述传动机构安装于机架上,用于为极片输送机构提供动力;The transmission mechanism is installed on the frame and used to provide power for the pole piece conveying mechanism;
所述隔膜卷绕机构安装于机架上,用于对叠片机构形成的电芯进行隔膜包覆;The diaphragm winding mechanism is installed on the frame and is used to wrap the cells formed by the lamination mechanism with diaphragms;
所述电芯夹持机构安装于机架上,用于夹取隔膜包覆之前和隔膜包覆之后的电芯;The battery core clamping mechanism is installed on the frame and is used to clamp the battery core before and after the separator coating;
所述隔膜切断机构安装于机架上,用于隔膜包覆完成后对隔膜切断;The diaphragm cutting mechanism is installed on the frame and is used to cut off the diaphragm after the diaphragm coating is completed;
所述隔膜夹持机构安装于机架上;隔膜夹持机构为结构完全相同的两组,对称安装于电芯夹持机构的两侧,且两隔膜夹持机构分别对应于隔膜的边缘,用于将隔膜运送到叠片机构底部的夹子上;The diaphragm clamping mechanism is installed on the frame; the diaphragm clamping mechanism is two groups with the same structure, symmetrically installed on both sides of the battery core clamping mechanism, and the two diaphragm clamping mechanisms respectively correspond to the edges of the diaphragm, with to transport the diaphragm to the clamp at the bottom of the stacking mechanism;
所述连接板分别与极片输送机构和传动机构连接。The connecting plates are respectively connected to the pole piece conveying mechanism and the transmission mechanism.
所述极片输送机构包括若干个极片输送装置,极片输送装置竖直均匀布置;每个极片输送装置包括极片输送机构架体、无底极片存放盒、极片大小控制板、真空输送板、槽轮、滚子、极片输送轴承和真空吸盘;所述极片输送机构架体的一端安装于机架上,另一端与叠片机构的下拉侧板连接;所述无底极片存放盒固定于极片输送机构架体上;无底极片存放盒为两端有半圆形缺口且无底面的方盒,且底部两侧有安装板;所述极片大小控制板为L型板,为两个,分别安装于无底极片存放盒底部两侧的安装板上;极片大小控制板上开有长圆孔,用于支撑正负极极片以及控制存放不同大小的极片;所述真空输送板通过连接板与传动机构连接;所述真空输送板上有真空吸盘,用于吸附极片;真空输送板与极片大小控制板之间存在间隙;所述槽轮安装于极片输送机构架体内侧两端;所述滚子通过极片输送轴承安装于极片输送机构架体上,位于真空输送板上下表面且与真空输送板接触;The pole piece conveying mechanism includes several pole piece conveying devices, which are arranged vertically and evenly; each pole piece conveying device includes a pole piece conveying mechanism frame, a bottomless pole piece storage box, a pole piece size control board, Vacuum conveying plate, groove wheel, roller, pole piece conveying bearing and vacuum suction cup; one end of the frame of the pole piece conveying mechanism is installed on the frame, and the other end is connected to the pull-down side plate of the stacking mechanism; the bottomless The pole piece storage box is fixed on the frame of the pole piece conveying mechanism; the bottomless pole piece storage box is a square box with semicircular notches at both ends and no bottom surface, and there are mounting plates on both sides of the bottom; the pole piece size control board There are two L-shaped plates, which are installed on the mounting plates on both sides of the bottom of the bottomless pole piece storage box. There are long round holes on the pole piece size control plate, which are used to support the positive and negative pole pieces and control the storage of different sizes. The pole piece; the vacuum conveying plate is connected to the transmission mechanism through the connecting plate; the vacuum conveying plate has a vacuum suction cup for adsorbing the pole piece; there is a gap between the vacuum conveying plate and the pole piece size control plate; the groove The wheels are installed at both ends of the inner side of the pole piece conveying mechanism frame; the rollers are installed on the pole piece conveying mechanism frame through pole piece conveying bearings, located on the upper and lower surfaces of the vacuum conveying plate and in contact with the vacuum conveying plate;
所述叠片机构包括叠片机构底架、叠片台、下拉侧板、伸缩架装置、夹子、上固定板、压紧气缸、压紧气缸安装板、压紧气缸推板、动力部件和下拉杆;所述叠片机构底架固定于机架上;所述叠片台安装于叠片机构底架上;叠片台开有矩形槽;所述下拉侧板安装于叠片机构底架两侧,下拉侧板内侧设有滑轨;所述上固定板的两端安装于下拉侧板上;所述伸缩架装置安装于下拉侧板的滑轨内;所述夹子自上而下安装于伸缩架装置的连轴上;夹子的中心与真空输送板平齐;所述动力部件固定在机架上;所述下拉杆的两端与伸缩架装置下部两侧的滑动轴连接,中部与动力部件的活塞杆连接;所述压紧气缸安装板安装于伸缩架装置顶端的连轴上;所述压紧气缸安装于压紧气缸安装板上;所述压紧气缸推板安装于压紧气缸的活塞杆上;The lamination mechanism includes a lamination mechanism base frame, a lamination table, a pull-down side plate, a telescopic frame device, a clamp, an upper fixed plate, a compression cylinder, a compression cylinder mounting plate, a compression cylinder push plate, a power component and a lower Pull rod; the bottom frame of the lamination mechanism is fixed on the frame; the lamination table is installed on the bottom frame of the lamination mechanism; the lamination table has a rectangular slot; the pull-down side plates are installed on both sides of the bottom frame of the lamination mechanism. On the side, there are slide rails on the inside of the pull-down side panel; the two ends of the upper fixed plate are installed on the pull-down side panel; the telescopic rack device is installed in the slide rail of the pull-down side panel; the clip is installed on the pull-down side panel from top to bottom. on the connecting shaft of the telescopic rack device; the center of the clip is flush with the vacuum conveying plate; the power component is fixed on the frame; the two ends of the lower pull rod are connected to the sliding shafts on both sides of the lower part of the telescopic rack device, and the middle part is connected to the power The piston rods of the components are connected; the compression cylinder mounting plate is installed on the connecting shaft at the top of the telescopic rack device; the compression cylinder is installed on the compression cylinder mounting plate; the compression cylinder push plate is installed on the compression cylinder on the piston rod;
所述传动机构包括传动机构架体、步进电机、步进电机支撑板、传动机构轴承、轴承座、齿轮、齿轮齿条、直线导轨和传动机构滑块;所述传动机构架体安装于机架上;所述步进电机支撑板和轴承座均固定于传动机构架体上;所述传动机构轴承安装于轴承座中;所述步进电机安装于步进电机支撑板上,步进电机的转轴穿过传动机构轴承的内圈,端部安装有齿轮;齿轮通过齿轮端盖和套筒固定;两组传动机构滑块分别固定于传动机构架体的上下面;所述直线导轨为两个,安装于各自的传动机构滑块上,能够相对于传动机构滑块滑动;所述齿轮齿条为两个,固定于各自的直线导轨上,且分别啮合于齿轮上下两侧;两个齿轮齿条和两个直线导轨的一端安装于两侧连接板上;The transmission mechanism includes a transmission mechanism frame, a stepper motor, a stepper motor support plate, a transmission mechanism bearing, a bearing seat, a gear, a gear rack, a linear guide rail and a transmission mechanism slider; the transmission mechanism frame is installed on the machine on the frame; the stepper motor support plate and the bearing seat are fixed on the transmission mechanism frame; the transmission mechanism bearing is installed in the bearing seat; the stepper motor is installed on the stepper motor support plate, and the stepper motor The rotating shaft passes through the inner ring of the transmission mechanism bearing, and a gear is installed at the end; the gear is fixed through the gear end cover and sleeve; the two sets of transmission mechanism slide blocks are respectively fixed on the upper and lower sides of the transmission mechanism frame; the linear guide rail is two Each gear rack is mounted on its respective transmission mechanism slide block and can slide relative to the transmission mechanism slide block; the gear racks are two, fixed on their respective linear guide rails, and meshed with the upper and lower sides of the gear respectively; the two gear racks One end of the rack and two linear guide rails is installed on the connecting plates on both sides;
所述隔膜切断机构包括导轨安装板、导轨、上刀片安装板、上刀片、下刀片、切断机构滑块和切断机构气缸;所述导轨安装板固定于机架;所述导轨安装于导轨安装板上;所述上刀片安装板固定于导轨安装板上;所述切断机构滑块安装于导轨内;所述上刀片和下刀片分别安装于上刀片安装板和切断机构滑块上;所述切断机构气缸的输出端与切断机构滑块连接。The diaphragm cutting mechanism includes a guide rail mounting plate, a guide rail, an upper blade mounting plate, an upper blade, a lower blade, a cutting mechanism slide block and a cutting mechanism cylinder; the guide rail mounting plate is fixed on the frame; the guide rail is installed on the guide rail mounting plate on; the upper blade mounting plate is fixed on the guide rail mounting plate; the cutting mechanism slider is installed in the guide rail; the upper blade and the lower blade are respectively installed on the upper blade mounting plate and the cutting mechanism slider; the cutting The output end of the mechanism cylinder is connected with the cutting mechanism slide block.
与现有技术相比,本发明有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
1)传统叠片机是往复式叠片,需要多次正负极极片的贴片。本叠片机采用极片输送机构、叠片机构和传动机构相互配合,实现了正负极极片的一次性叠片成型,大大提高了叠片效率。1) The traditional laminating machine is a reciprocating laminating machine, which requires multiple placement of positive and negative electrodes. This stacking machine uses a pole piece conveying mechanism, a stacking mechanism and a transmission mechanism to cooperate with each other to realize the one-time stacking forming of positive and negative pole pieces, greatly improving the stacking efficiency.
2)极片输送机构中利用真空吸盘对极片进行吸附,保证了极片在运输过程中不至于压坏和损伤,提高了极片的可靠性。2) The pole piece transportation mechanism uses vacuum suction cups to adsorb the pole pieces, ensuring that the pole pieces will not be crushed or damaged during transportation and improving the reliability of the pole pieces.
3)无底极片存放盒为两端有半圆形缺口且无底面的方盒,便于对正负极极片的存放和拿取;3) The bottomless pole piece storage box is a square box with semicircular notches at both ends and no bottom, which is convenient for storing and taking the positive and negative pole pieces;
4)无底极片存放盒下方安装有极片大小控制板,可以满足存放不同尺寸的极片,增加了其适应性;4) There is a pole piece size control board installed under the bottomless pole piece storage box, which can store pole pieces of different sizes and increases its adaptability;
5)极片输送装置为多个自上而下平行安装,利于正负极极片同时向叠片机构运行,增加了效率;5) The pole piece conveying device is installed in parallel from top to bottom, which facilitates the movement of positive and negative pole pieces to the stacking mechanism at the same time, increasing efficiency;
6)叠片机构的伸缩架装置,拉其一端即可达到伸缩的目的,使所有正负极极片很容易的交替贴在一起,结构简单,降低了成本;6) The telescopic rack device of the stacking mechanism can be telescoped by pulling one end, so that all the positive and negative electrode plates can be easily attached to each other alternately. The structure is simple and the cost is reduced;
7)叠片机构采用压紧气缸和动力部件配合工作,动力部件实现伸缩架装置的伸缩,压紧气缸实现极片的压紧,结构简单,降低了成本;7) The stacking mechanism uses a compression cylinder and a power component to work together. The power component realizes the expansion and contraction of the telescopic frame device, and the compression cylinder realizes the compression of the pole pieces. The structure is simple and the cost is reduced;
8)真空输送板和叠片台都开有矩形槽,方便于对极片的夹取;8) Both the vacuum conveying plate and the stacking table have rectangular slots to facilitate the clamping of the counter electrode pieces;
9)传动机构采用齿轮带动两个齿条相向运动,带动极片输送机构向叠片机构运动,结构简单,动力只需步进电机提供,不需要复杂的控制系统;9) The transmission mechanism uses gears to drive two racks to move toward each other, driving the pole piece conveying mechanism to move toward the stacking mechanism. The structure is simple, and the power only needs to be provided by a stepper motor, without the need for a complex control system;
10)隔膜切断机构采用上下刀片,上刀片固定,下刀片安装于滑块,滑块在导轨内通过气缸实现上下移动,结构简单,而且可以实现对隔膜的切割;10) The diaphragm cutting mechanism uses upper and lower blades. The upper blade is fixed and the lower blade is installed on the slider. The slider moves up and down in the guide rail through the cylinder. The structure is simple and the diaphragm can be cut;
11)隔膜在卷绕包覆切断完成后,利用隔膜夹持机构将隔膜夹持运送到伸缩架底端的夹子,再进行下一组极片的叠片,保证了设备的循环工作。11) After the diaphragm is rolled, wrapped and cut, the diaphragm clamping mechanism is used to clamp and transport the diaphragm to the clamp at the bottom of the telescopic frame, and then the next set of pole pieces is stacked to ensure the cyclic operation of the equipment.
附图说明Description of the drawings
图1是本发明锂电池电芯一次成型叠片机一种实施例的整体结构轴测示意图;Figure 1 is a schematic isometric view of the overall structure of an embodiment of a lithium battery cell one-time forming lamination machine according to the present invention;
图2是本发明锂电池电芯一次成型叠片机一种实施例的整体结构主视示意图;Figure 2 is a schematic front view of the overall structure of an embodiment of the one-time molding and stacking machine for lithium battery cells according to the present invention;
图3是本发明锂电池电芯一次成型叠片机一种实施例的极片输送装置的轴测示意图;Figure 3 is a schematic isometric view of the pole piece conveying device of an embodiment of the lithium battery cell one-time forming and stacking machine of the present invention;
图4是本发明锂电池电芯一次成型叠片机一种实施例的极片输送装置的主视示意图;Figure 4 is a schematic front view of the pole piece conveying device of an embodiment of the lithium battery cell one-time forming and stacking machine of the present invention;
图5是本发明锂电池电芯一次成型叠片机一种实施例的叠片机构结构示意图;Figure 5 is a schematic structural diagram of the lamination mechanism of an embodiment of the one-time forming lamination machine for lithium battery cells according to the present invention;
图6是本发明锂电池电芯一次成型叠片机一种实施例的叠片机构的伸缩架装置的局部放大示意图;Figure 6 is a partially enlarged schematic view of the telescopic frame device of the lamination mechanism of the one-time forming lamination machine for lithium battery cells according to one embodiment of the present invention;
图7是本发明锂电池电芯一次成型叠片机一种实施例的叠片机构与极片输送机构的连接主视示意图;Figure 7 is a schematic front view of the connection between the lamination mechanism and the pole piece transport mechanism of an embodiment of the lithium battery cell one-time forming lamination machine of the present invention;
图8是本发明锂电池电芯一次成型叠片机一种实施例的传动机构轴测示意图;Figure 8 is a schematic isometric view of the transmission mechanism of an embodiment of the one-time molding and stacking machine for lithium battery cells according to the present invention;
图9是本发明锂电池电芯一次成型叠片机一种实施例的电芯夹持机构、隔膜卷绕机构、隔膜切断机构和隔膜夹持机构的连接示意图。Figure 9 is a schematic connection diagram of the cell clamping mechanism, separator winding mechanism, separator cutting mechanism and separator clamping mechanism of one embodiment of the lithium battery cell one-time forming stacking machine of the present invention.
图中:1、机架;2、极片输送机构;3、隔膜放卷机构;4、叠片机构;5、传动机构;6、隔膜卷绕机构7、电芯夹持机构;8、隔膜切断机构;9、隔膜夹持机构;10、连接板;In the picture: 1. Frame; 2. Pole piece conveying mechanism; 3. Diaphragm unwinding mechanism; 4. Lamination mechanism; 5. Transmission mechanism; 6. Diaphragm winding mechanism 7. Cell clamping mechanism; 8. Diaphragm Cutting mechanism; 9. Diaphragm clamping mechanism; 10. Connecting plate;
2.1、极片输送机构架体;2.2、无底极片存放盒;2.3、极片大小控制板;2.4、真空输送板;2.5、槽轮;2.6、滚子;2.7、极片输送轴承;2.8、真空吸盘;2.1. Pole piece conveying mechanism frame; 2.2. Bottomless pole piece storage box; 2.3. Pole piece size control board; 2.4. Vacuum conveying plate; 2.5. Grooves; 2.6. Rollers; 2.7. Pole piece conveying bearings; 2.8 , vacuum suction cup;
4.1、叠片机构底架;4.2、叠片台;4.3、下拉侧板;4.4、伸缩架装置;4.5、夹子;4.6、上固定板;4.7、压紧气缸;4.8、压紧气缸安装板;4.9、压紧气缸推板;4.10、动力部件;4.11、下拉杆;4.401、滑动轴;4.402、连板;4.403、滚动轴承;4.404、叠片机构滑块;4.405、连轴;4.1. Stacking mechanism base frame; 4.2. Stacking table; 4.3. Pull-down side plate; 4.4. Telescopic frame device; 4.5. Clamp; 4.6. Upper fixed plate; 4.7. Pressing cylinder; 4.8. Pressing cylinder mounting plate; 4.9. Press the cylinder push plate; 4.10. Power components; 4.11. Lower rod; 4.401. Sliding shaft; 4.402. Connecting plate; 4.403. Rolling bearing; 4.404. Laminated mechanism slider; 4.405. Connecting shaft;
5.1、传动机构架体;5.2、步进电机;5.3、步进电机支撑板;5.4、传动机构轴承;5.5、轴承座;5.6、齿轮;5.7、齿轮齿条;5.8、直线导轨;5.9、传动机构滑块;5.1. Transmission mechanism frame; 5.2. Stepper motor; 5.3. Stepper motor support plate; 5.4. Transmission mechanism bearing; 5.5. Bearing seat; 5.6. Gear; 5.7. Gear rack; 5.8. Linear guide rail; 5.9. Transmission mechanism slider;
6.1、隔膜卷绕气缸安装板;6.2、隔膜卷绕气缸;6.3、隔膜卷绕气缸支撑板;6.4、隔膜卷绕滑动轴承;6.5、隔膜卷绕气爪安装板;6.6、旋转气爪;6.1. Diaphragm winding cylinder mounting plate; 6.2. Diaphragm winding cylinder; 6.3. Diaphragm winding cylinder support plate; 6.4. Diaphragm winding sliding bearing; 6.5. Diaphragm winding air claw mounting plate; 6.6. Rotating air claw;
7.1、电芯夹持气缸安装板;7.2、电芯夹持气缸;7.3、电芯夹持气缸支撑板;7.4、电芯夹持滑动轴承;7.5、电芯夹持气爪安装板;7.6、电芯夹持气爪;7.1. Battery core clamping cylinder mounting plate; 7.2. Battery core clamping cylinder; 7.3. Battery core clamping cylinder support plate; 7.4. Battery core clamping sliding bearing; 7.5. Battery core clamping air claw mounting plate; 7.6. Battery core clamping air claw;
8.1、导轨安装板;8.2、导轨;8.3、上刀片安装板;8.4、上刀片;8.5、下刀片;8.6、切断机构滑块;8.7、切断机构气缸;8.1. Guide rail mounting plate; 8.2. Guide rail; 8.3. Upper blade mounting plate; 8.4. Upper blade; 8.5. Lower blade; 8.6. Cutting mechanism slider; 8.7. Cutting mechanism cylinder;
9.1、隔膜夹持气缸安装板;9.2、隔膜夹持气缸;9.3、隔膜夹持气缸支撑板;9.4、隔膜夹持滑动轴承;9.5、隔膜夹持气爪安装板;9.6、隔膜夹持气爪;9.1. Diaphragm clamping cylinder mounting plate; 9.2. Diaphragm clamping cylinder; 9.3. Diaphragm clamping cylinder support plate; 9.4. Diaphragm clamping sliding bearing; 9.5. Diaphragm clamping air claw mounting plate; 9.6. Diaphragm clamping air claw ;
具体实施方式Detailed ways
下面给出本发明的具体实施例。具体实施例仅用于进一步详细说明本发明,不限制本申请权利要求的保护范围。Specific embodiments of the present invention are given below. The specific examples are only used to further illustrate the present invention and do not limit the scope of protection of the claims of this application.
本发明提供了一种锂电池电芯一次成型叠片机(参见图1-9,简称叠片机),包括机架1、隔膜放卷机构3、隔膜卷绕机构6、电芯夹持机构7、隔膜夹持机构9和连接板10;其特征在于该叠片机还包括极片输送机构2、叠片机构4、传动机构5和隔膜切断机构8;The invention provides a lithium battery cell one-time forming lamination machine (see Figures 1-9, referred to as lamination machine), which includes a frame 1, a diaphragm unwinding mechanism 3, a diaphragm winding mechanism 6, and a cell clamping mechanism. 7. Diaphragm clamping mechanism 9 and connecting plate 10; characterized in that the stacking machine also includes a pole piece transport mechanism 2, a stacking mechanism 4, a transmission mechanism 5 and a diaphragm cutting mechanism 8;
所述叠片机构4安装于机架1的中间位置,用于对正负极极片和隔膜进行一次性叠片装配,形成电芯;The lamination mechanism 4 is installed in the middle position of the frame 1 and is used for one-time lamination assembly of positive and negative electrode pieces and separators to form a battery core;
所述极片输送机构2为结构完全相同的两组,安装于机架1上,分别位于叠片机构4的两侧且关于叠片机构4对称布置,用于输送正极极片和负极极片;The pole piece conveying mechanisms 2 are two groups with the same structure, installed on the frame 1, respectively located on both sides of the stacking mechanism 4 and arranged symmetrically with respect to the stacking mechanism 4, for transporting the positive pole pieces and the negative pole pieces. ;
所述隔膜放卷机构3安装于机架1的顶端,位于叠片机构4上方;隔膜放卷机构3上缠绕有隔膜,通过放卷将隔膜放置于正负极极片之间;优选地,可以设置两组,交替使用;The diaphragm unwinding mechanism 3 is installed at the top of the frame 1 and is located above the stacking mechanism 4; the diaphragm unwinding mechanism 3 is wrapped with a separator, and the separator is placed between the positive and negative electrode plates through unwinding; preferably, Two groups can be set up and used alternately;
所述传动机构5安装于机架1上,用于为极片输送机构2提供动力,从而将正负极极片运送到叠片机构4中;The transmission mechanism 5 is installed on the frame 1 and is used to provide power for the pole piece transport mechanism 2 to transport the positive and negative pole pieces to the stacking mechanism 4;
所述隔膜卷绕机构6安装于机架1上,位于叠片机构4的右侧,并位于隔膜切断机构8与电芯夹持机构7之间,用于对叠片机构4形成的电芯进行隔膜包覆;The diaphragm winding mechanism 6 is installed on the frame 1, is located on the right side of the lamination mechanism 4, and is located between the diaphragm cutting mechanism 8 and the battery core clamping mechanism 7, and is used to process the battery cells formed by the lamination mechanism 4. Perform membrane coating;
所述电芯夹持机构7安装于机架1的一端,且位于隔膜卷绕机构6的右侧,并位于叠片机构4所对应的中间位置,用于夹取隔膜包覆之前和隔膜包覆之后的电芯;The battery core clamping mechanism 7 is installed at one end of the frame 1, and is located on the right side of the separator winding mechanism 6, and is located in the middle position corresponding to the lamination mechanism 4, and is used to clamp the separator before and after the separator is wrapped. Batteries after covering;
所述隔膜切断机构8安装于机架1上,且位于叠片机构4与隔膜卷绕机构6之间,用于隔膜包覆完成后对隔膜切断;The diaphragm cutting mechanism 8 is installed on the frame 1 and is located between the lamination mechanism 4 and the diaphragm winding mechanism 6, and is used to cut off the diaphragm after the diaphragm coating is completed;
所述隔膜夹持机构9安装于机架1上;隔膜夹持机构9为结构完全相同的两组,对称安装于电芯夹持机构7的两侧,且两隔膜夹持机构9分别对应于隔膜的边缘,用于将包覆完成切断后的隔膜运送到叠片机构4底部的夹子4.5上;The diaphragm clamping mechanism 9 is installed on the frame 1; the diaphragm clamping mechanism 9 is two groups with the same structure, symmetrically installed on both sides of the battery core clamping mechanism 7, and the two diaphragm clamping mechanisms 9 correspond to The edge of the separator is used to transport the coated and cut separator to the clamp 4.5 at the bottom of the stacking mechanism 4;
所述连接板10分别与极片输送机构2和传动机构5连接;The connecting plate 10 is connected to the pole piece conveying mechanism 2 and the transmission mechanism 5 respectively;
所述极片输送机构2包括若干个极片输送装置,极片输送装置竖直均匀布置;每个极片输送装置包括极片输送机构架体2.1、无底极片存放盒2.2、极片大小控制板2.3、真空输送板2.4、槽轮2.5、滚子2.6、极片输送轴承2.7和真空吸盘2.8;所述极片输送机构架体2.1的一端安装于机架1上,另一端与叠片机构4的下拉侧板4.3连接;所述无底极片存放盒2.2固定于极片输送机构架体2.1上;无底极片存放盒2.2为两端有半圆形缺口且无底面的方盒,便于拿取正负极极片,且底部两侧有安装板;所述极片大小控制板2.3为L型板,为两个,分别安装于无底极片存放盒2.2底部两侧的安装板上;极片大小控制板2.3上开有长圆孔,用于支撑正负极极片以及通过螺钉在长圆孔的安装位置来控制存放不同大小的极片;所述真空输送板2.4通过连接板10与传动机构5连接,达到真空输送板2.4能够左右移动的目的;所述真空输送板2.4上有真空吸盘2.8,用于吸附极片;真空输送板2.4与极片大小控制板2.3之间存在间隙,用于极片的通过;所述槽轮2.5安装于极片输送机构架体2.1内侧两端,用于保证真空输送板2.4保持直线运动;所述滚子2.6通过极片输送轴承2.7安装于极片输送机构架体2.1上,位于真空输送板2.4上下表面且与真空输送板2.4接触,用于支撑真空输送板2.4并保证真空输送板2.4移动的稳定性;The pole piece conveying mechanism 2 includes several pole piece conveying devices, which are arranged vertically and evenly; each pole piece conveying device includes a pole piece conveying mechanism frame 2.1, a bottomless pole piece storage box 2.2, and the size of the pole piece. Control board 2.3, vacuum conveying plate 2.4, sheave 2.5, roller 2.6, pole piece conveying bearing 2.7 and vacuum suction cup 2.8; one end of the pole piece conveying mechanism frame 2.1 is installed on the frame 1, and the other end is connected to the stack The pull-down side plate 4.3 of the mechanism 4 is connected; the bottomless pole piece storage box 2.2 is fixed on the pole piece conveying mechanism frame 2.1; the bottomless pole piece storage box 2.2 is a square box with semicircular gaps at both ends and no bottom surface. , it is easy to take the positive and negative electrode pieces, and there are installation plates on both sides of the bottom; the electrode piece size control board 2.3 is an L-shaped plate, there are two, which are installed on both sides of the bottom of the bottomless electrode piece storage box 2.2. on the board; the pole piece size control plate 2.3 has long round holes for supporting the positive and negative pole pieces and controlling the storage of pole pieces of different sizes through the installation positions of screws in the long round holes; the vacuum conveying plate 2.4 is connected through the connecting plate 10 is connected to the transmission mechanism 5 to achieve the purpose of the vacuum conveying plate 2.4 being able to move left and right; there is a vacuum suction cup 2.8 on the vacuum conveying plate 2.4 for adsorbing the pole pieces; there is a gap between the vacuum conveying plate 2.4 and the pole piece size control plate 2.3 The gap is used for the passage of the pole pieces; the sheaves 2.5 are installed at both ends of the inside of the pole piece conveyor frame 2.1 to ensure that the vacuum conveying plate 2.4 maintains linear motion; the rollers 2.6 are installed through the pole piece conveying bearings 2.7 On the pole piece conveying mechanism frame 2.1, it is located on the upper and lower surfaces of the vacuum conveying plate 2.4 and is in contact with the vacuum conveying plate 2.4, and is used to support the vacuum conveying plate 2.4 and ensure the stability of the movement of the vacuum conveying plate 2.4;
优选地,所述真空输送板2.4前端可有矩形槽,方便夹取;Preferably, the front end of the vacuum conveying plate 2.4 may have a rectangular groove to facilitate clamping;
所述叠片机构4包括叠片机构底架4.1、叠片台4.2、下拉侧板4.3、伸缩架装置4.4、夹子4.5、上固定板4.6、压紧气缸4.7、压紧气缸安装板4.8、压紧气缸推板4.9、动力部件4.10和下拉杆4.11;所述叠片机构底架4.1固定于机架1上;所述叠片台4.2安装于叠片机构底架4.1上;叠片台4.2开有矩形槽,便于电芯夹持机构7夹取成型的极片;所述下拉侧板4.3安装于叠片机构底架4.1两侧,下拉侧板4.3内侧设有滑轨;所述上固定板4.6的两端安装于下拉侧板4.3上;所述伸缩架装置4.4安装于下拉侧板4.3的滑轨内,可以上下自由伸缩;所述夹子4.5自上而下安装于伸缩架装置4.4的连轴4.405上,用于将运送来的极片夹住;夹子4.5的中心与真空输送板2.4平齐,当真空输送板2.4吸附着正负极极片向内运动时,即可实现夹子4.5对极片的准确夹紧;所述动力部件4.10固定在机架1上;所述下拉杆4.11的两端与伸缩架装置4.4下部两侧的滑动轴4.401连接,中部与动力部件4.10的活塞杆连接;所述压紧气缸安装板4.8安装于伸缩架装置4.4顶端的连轴4.405上;所述压紧气缸4.7安装于压紧气缸安装板4.8上;所述压紧气缸推板4.9安装于压紧气缸4.7的活塞杆上;The lamination mechanism 4 includes a lamination mechanism base 4.1, a lamination table 4.2, a pull-down side plate 4.3, a telescopic frame device 4.4, a clamp 4.5, an upper fixed plate 4.6, a compression cylinder 4.7, a compression cylinder mounting plate 4.8, a compression mechanism. Tighten the cylinder push plate 4.9, the power component 4.10 and the lower pull rod 4.11; the lamination mechanism bottom frame 4.1 is fixed on the frame 1; the lamination table 4.2 is installed on the lamination mechanism bottom frame 4.1; the lamination table 4.2 is opened There are rectangular slots to facilitate the cell clamping mechanism 7 to clamp the formed pole pieces; the pull-down side plates 4.3 are installed on both sides of the stacking mechanism chassis 4.1, and slide rails are provided on the inside of the pull-down side plates 4.3; the upper fixed plate The two ends of 4.6 are installed on the pull-down side panel 4.3; the telescopic rack device 4.4 is installed in the slide rail of the pull-down side panel 4.3 and can be freely retracted up and down; the clip 4.5 is installed on the connection of the telescopic rack device 4.4 from top to bottom. On the shaft 4.405, it is used to clamp the transported pole pieces; the center of the clamp 4.5 is flush with the vacuum conveying plate 2.4. When the vacuum conveying plate 2.4 adsorbs the positive and negative pole pieces and moves inward, the pair of the clamp 4.5 can be realized Accurate clamping of the pole piece; the power component 4.10 is fixed on the frame 1; the two ends of the lower pull rod 4.11 are connected to the sliding shafts 4.401 on both sides of the lower part of the telescopic rack device 4.4, and the middle part is connected to the piston rod of the power component 4.10 ; The compression cylinder mounting plate 4.8 is installed on the connecting shaft 4.405 at the top of the telescopic rack device 4.4; the compression cylinder 4.7 is installed on the compression cylinder mounting plate 4.8; the compression cylinder push plate 4.9 is installed on the compression On the piston rod of cylinder 4.7;
所述伸缩架装置4.4包括滑动轴4.401、连板4.402、滚动轴承4.403、叠片机构滑块4.404和连轴4.405;滑动轴4.401、连板4.402和连轴4.405交替连接组成V字型;所述叠片机构滑块4.404安装于下拉侧板4.3的滑轨内;所述滚动轴承4.403安装于叠片机构滑块4.404内;所述滑动轴4.401的一端通过滚动轴承4.403与叠片机构滑块4.404连接,另一端与连板4.402连接;所述连板4.402两端与分别安装有连轴4.405;The telescopic frame device 4.4 includes a sliding shaft 4.401, a connecting plate 4.402, a rolling bearing 4.403, a stacking mechanism slider 4.404 and a connecting shaft 4.405; the sliding shaft 4.401, the connecting plate 4.402 and the connecting shaft 4.405 are alternately connected to form a V shape; the stack The slider 4.404 of the lamination mechanism is installed in the slide rail of the pull-down side plate 4.3; the rolling bearing 4.403 is installed in the slider 4.404 of the lamination mechanism; one end of the sliding shaft 4.401 is connected to the slider 4.404 of the lamination mechanism through the rolling bearing 4.403, and the other end is connected to the slider 4.404 of the lamination mechanism. One end is connected to the connecting plate 4.402; two ends of the connecting plate 4.402 are respectively installed with connecting shafts 4.405;
所述传动机构5包括传动机构架体5.1、步进电机5.2、步进电机支撑板5.3、传动机构轴承5.4、轴承座5.5、齿轮5.6、齿轮齿条5.7、直线导轨5.8和传动机构滑块5.9;所述传动机构架体5.1安装于机架1上;所述步进电机支撑板5.3和轴承座5.5均固定于传动机构架体5.1上;所述传动机构轴承5.4安装于轴承座5.5中;所述步进电机5.2安装于步进电机支撑板5.3上,步进电机5.2的转轴穿过传动机构轴承5.4的内圈,端部安装有齿轮5.6;齿轮5.6通过齿轮端盖和套筒固定;两组传动机构滑块5.9分别固定于传动机构架体5.1的上下面上;所述直线导轨5.8为两个,安装于各自的传动机构滑块5.9上,能够相对于传动机构滑块5.9滑动;所述齿轮齿条5.7为两个,固定于各自的直线导轨5.8上,且分别啮合于齿轮5.6上下两侧;两个齿轮齿条5.7和两个直线导轨5.8的一端安装于两侧连接板10上,步进电机5.2工作时用于实现两侧极片输送机构2同时向叠片机构4运动;The transmission mechanism 5 includes a transmission mechanism frame 5.1, a stepper motor 5.2, a stepper motor support plate 5.3, a transmission mechanism bearing 5.4, a bearing seat 5.5, a gear 5.6, a gear rack 5.7, a linear guide rail 5.8 and a transmission mechanism slider 5.9 ; The transmission mechanism frame 5.1 is installed on the frame 1; the stepper motor support plate 5.3 and the bearing seat 5.5 are both fixed on the transmission mechanism frame 5.1; the transmission mechanism bearing 5.4 is installed in the bearing seat 5.5; The stepper motor 5.2 is installed on the stepper motor support plate 5.3. The rotating shaft of the stepper motor 5.2 passes through the inner ring of the transmission mechanism bearing 5.4, and a gear 5.6 is installed at the end; the gear 5.6 is fixed by a gear end cover and a sleeve; Two sets of transmission mechanism slide blocks 5.9 are respectively fixed on the upper and lower surfaces of the transmission mechanism frame 5.1; there are two linear guide rails 5.8, which are installed on the respective transmission mechanism slide blocks 5.9 and can slide relative to the transmission mechanism slide block 5.9; There are two gear racks 5.7, which are fixed on respective linear guide rails 5.8, and mesh with the upper and lower sides of the gear 5.6 respectively; one end of the two gear racks 5.7 and the two linear guide rails 5.8 is installed on the connecting plates 10 on both sides. When the stepper motor 5.2 is working, it is used to realize that the pole piece conveying mechanisms 2 on both sides move to the stacking mechanism 4 at the same time;
所述隔膜卷绕机构6包括隔膜卷绕气缸安装板6.1、隔膜卷绕气缸6.2、隔膜卷绕气缸支撑板6.3、隔膜卷绕滑动轴承6.4、隔膜卷绕气爪安装板6.5和旋转气爪6.6;所述隔膜卷绕气缸安装板6.1和隔膜卷绕气缸支撑板6.3安装于机架1上;所述隔膜卷绕气缸6.2安装于隔膜卷绕气缸安装板6.1上;所述隔膜卷绕滑动轴承6.4的外圈安装于隔膜卷绕气缸支撑板6.3圆孔内;隔膜卷绕气缸6.2的活塞杆穿过隔膜卷绕滑动轴承6.4的内圈,端部与隔膜卷绕气爪安装板6.5连接;所述旋转气爪6.6安装于隔膜卷绕气爪安装板6.5上;The diaphragm winding mechanism 6 includes a diaphragm winding cylinder mounting plate 6.1, a diaphragm winding cylinder 6.2, a diaphragm winding cylinder support plate 6.3, a diaphragm winding sliding bearing 6.4, a diaphragm winding air claw mounting plate 6.5 and a rotating air claw 6.6 ; The diaphragm winding cylinder mounting plate 6.1 and the diaphragm winding cylinder support plate 6.3 are installed on the frame 1; the diaphragm winding cylinder 6.2 is installed on the diaphragm winding cylinder mounting plate 6.1; the diaphragm winding sliding bearing The outer ring of 6.4 is installed in the round hole of the diaphragm winding cylinder support plate 6.3; the piston rod of the diaphragm winding cylinder 6.2 passes through the inner ring of the diaphragm winding sliding bearing 6.4, and the end is connected to the diaphragm winding air claw mounting plate 6.5; The rotating air claw 6.6 is installed on the diaphragm winding air claw mounting plate 6.5;
所述电芯夹持机构7包括电芯夹持气缸安装板7.1、电芯夹持气缸7.2、电芯夹持气缸支撑板7.3、电芯夹持滑动轴承7.4、电芯夹持气爪安装板7.5和电芯夹持气爪7.6;所述电芯夹持气缸安装板7.1和电芯夹持气缸支撑板7.3安装于机架1上;所述电芯夹持气缸7.2安装于电芯夹持气缸安装板7.1上;所述电芯夹持滑动轴承7.4的外圈安装于电芯夹持气缸支撑板7.3圆孔内;所述电芯夹持气缸7.2的活塞杆穿过电芯夹持滑动轴承7.4的内圈,端部与电芯夹持气爪安装板7.5连接;所述电芯夹持气爪7.6安装于电芯夹持气爪安装板7.5上,且电芯夹持气爪7.6对应于叠片台4.2,用于夹取电芯;The battery core clamping mechanism 7 includes a battery core clamping cylinder mounting plate 7.1, a battery core clamping cylinder 7.2, a battery core clamping cylinder support plate 7.3, a battery core clamping sliding bearing 7.4, and a battery core clamping air claw mounting plate. 7.5 and battery core clamping air claw 7.6; the battery core clamping cylinder mounting plate 7.1 and the battery core clamping cylinder support plate 7.3 are installed on the frame 1; the battery core clamping cylinder 7.2 is installed on the battery core clamping On the cylinder mounting plate 7.1; the outer ring of the battery core clamping sliding bearing 7.4 is installed in the round hole of the battery core clamping cylinder support plate 7.3; the piston rod of the battery core clamping cylinder 7.2 slides through the battery core clamping The end of the inner ring of the bearing 7.4 is connected to the battery core clamping air claw mounting plate 7.5; the battery core clamping air claw 7.6 is installed on the battery core clamping air claw mounting plate 7.5, and the battery core clamping air claw 7.6 Corresponds to lamination table 4.2, used to clamp battery cores;
所述隔膜切断机构8包括导轨安装板8.1、导轨8.2、上刀片安装板8.3、上刀片8.4、下刀片8.5、切断机构滑块8.6和切断机构气缸8.7;所述导轨安装板8.1固定于机架1;所述导轨8.2安装于导轨安装板8.1上;所述上刀片安装板8.3固定于导轨安装板8.1上;所述切断机构滑块8.6安装于导轨8.2内;所述上刀片8.4和下刀片8.5分别安装于上刀片安装板8.3和切断机构滑块8.6上;所述切断机构气缸8.7的输出端与切断机构滑块8.6连接,当切断机构气缸8.7动作时即可实现刀片的上下移动,完成隔膜的切割;The diaphragm cutting mechanism 8 includes a guide rail mounting plate 8.1, a guide rail 8.2, an upper blade mounting plate 8.3, an upper blade 8.4, a lower blade 8.5, a cutting mechanism slider 8.6 and a cutting mechanism cylinder 8.7; the guide rail mounting plate 8.1 is fixed to the frame 1; the guide rail 8.2 is installed on the guide rail installation plate 8.1; the upper blade installation plate 8.3 is fixed on the guide rail installation plate 8.1; the cutting mechanism slider 8.6 is installed in the guide rail 8.2; the upper blade 8.4 and the lower blade 8.5 are respectively installed on the upper blade mounting plate 8.3 and the cutting mechanism slider 8.6; the output end of the cutting mechanism cylinder 8.7 is connected to the cutting mechanism slider 8.6. When the cutting mechanism cylinder 8.7 moves, the blade can move up and down, and the blade is moved up and down. cutting of diaphragm;
所述隔膜夹持机构9包括隔膜夹持气缸安装板9.1、隔膜夹持气缸9.2、隔膜夹持气缸支撑板9.3、隔膜夹持滑动轴承9.4、隔膜夹持气爪安装板9.5和隔膜夹持气爪9.6;所述隔膜夹持气缸安装板9.1和隔膜夹持气缸支撑板9.3安装于机架1上;所述隔膜夹持气缸9.2安装于隔膜夹持气缸安装板9.1上;所述隔膜夹持滑动轴承9.4的外圈安装于隔膜夹持气缸支撑板9.3圆孔内;所述隔膜夹持气缸9.2的活塞杆穿过隔膜夹持滑动轴承9.4的内圈,端部与隔膜夹持气爪安装板9.5连接;所述隔膜夹持气爪9.6安装于隔膜夹持气爪安装板9.5上,且隔膜夹持气爪9.6对应于叠片机构4底部的夹子4.5。The diaphragm clamping mechanism 9 includes a diaphragm clamping cylinder mounting plate 9.1, a diaphragm clamping cylinder 9.2, a diaphragm clamping cylinder support plate 9.3, a diaphragm clamping sliding bearing 9.4, a diaphragm clamping air claw mounting plate 9.5 and a diaphragm clamping gas. Claw 9.6; the diaphragm clamping cylinder mounting plate 9.1 and the diaphragm clamping cylinder support plate 9.3 are installed on the frame 1; the diaphragm clamping cylinder 9.2 is installed on the diaphragm clamping cylinder mounting plate 9.1; the diaphragm clamping cylinder The outer ring of the sliding bearing 9.4 is installed in the round hole of the diaphragm clamping cylinder support plate 9.3; the piston rod of the diaphragm clamping cylinder 9.2 passes through the inner ring of the diaphragm clamping sliding bearing 9.4, and the end is installed with the diaphragm clamping air claw. The diaphragm clamping air claw 9.6 is installed on the diaphragm clamping air claw mounting plate 9.5, and the diaphragm clamping air claw 9.6 corresponds to the clip 4.5 at the bottom of the stacking mechanism 4.
本发明锂电池电芯一次成型叠片机的工作原理和工作流程是:The working principle and work flow of the lithium battery cell one-time forming lamination machine of the present invention are:
1)输送:正负极极片分别盛放于无底极片存放盒2.2中,极片在真空输送板2.4上的真空吸盘2.8作用下吸附在真空输送板2.4上;传动机构5的步进电机5.2提供动力,在传动机构5的作用下,带动真空输送板2.4向叠片机构4运动。1) Conveying: The positive and negative pole pieces are placed in bottomless pole piece storage boxes 2.2 respectively, and the pole pieces are adsorbed on the vacuum conveying plate 2.4 under the action of the vacuum suction cups 2.8 on the vacuum conveying plate 2.4; the stepping of the transmission mechanism 5 The motor 5.2 provides power, and under the action of the transmission mechanism 5, drives the vacuum conveying plate 2.4 to move toward the stacking mechanism 4.
2)叠片:隔膜放卷机构3主动放卷,放下来的隔膜头部首先夹持在叠片机构4底部的夹子4.5上,当真空输送板2.4运送正负极极片到达叠片机构4的夹子4.5位置时,夹子4.5将极片和隔膜同时夹住,真空输送板2.4退回;在动力部件4.10的作用下,伸缩架装置4.4带动夹子4.5从而带动正负极极片开始向叠片台4.2方向伸缩,滑动轴4.401、连板4.402和连轴4.405交替连接组成V字型,待到伸缩架装置4.4的V字型接近于平行时,压紧气缸4.7开始动作,推动压紧气缸推板4.8将正负极极片在叠片台4.2一次性压紧,与此同时夹子4.5全部松开,即实现了叠片的一次性贴片。2) Lamination: The diaphragm unwinding mechanism 3 automatically unwinds, and the lowered diaphragm head is first clamped on the clip 4.5 at the bottom of the laminating mechanism 4. When the vacuum conveying plate 2.4 transports the positive and negative electrodes to the laminating mechanism 4 When the clamp 4.5 is in the position, the clamp 4.5 clamps the pole pieces and the diaphragm at the same time, and the vacuum conveying plate 2.4 retreats; under the action of the power component 4.10, the telescopic frame device 4.4 drives the clamp 4.5 to drive the positive and negative pole pieces to start moving towards the stacking table. 4.2 direction telescopic, the sliding shaft 4.401, the connecting plate 4.402 and the connecting shaft 4.405 are alternately connected to form a V shape. When the V shape of the telescopic frame device 4.4 is close to parallel, the compression cylinder 4.7 starts to move, pushing the compression cylinder push plate 4.8 Press the positive and negative electrode pieces on the stacking table 4.2 at one time, and at the same time loosen all the clamps 4.5, thus realizing the one-time patching of the stacked sheets.
3)成型:极片压紧完成后,电芯夹持机构7在电芯夹持气缸7.2的推动下将压紧的极片夹持到隔膜卷绕机构6的位置,隔膜卷绕机构6开始动作将压紧的极片夹持住,电芯夹持机构7退回,隔膜卷绕机构6开始将压紧的极片用隔膜包覆卷绕,电芯夹持机构7再次夹持住包覆好隔膜的极片,隔膜卷绕机构6退回,两个隔膜夹持机构9开始动作夹持住隔膜的两边缘,隔膜切断机构8将隔膜切断,形成完整的电芯。3) Forming: After the pole piece is pressed, the cell clamping mechanism 7 clamps the pressed pole piece to the position of the diaphragm winding mechanism 6 under the push of the cell clamping cylinder 7.2, and the diaphragm winding mechanism 6 starts The action clamps the pressed pole piece, the cell clamping mechanism 7 retracts, the separator winding mechanism 6 starts to wrap and wind the pressed pole piece with the separator, and the cell clamping mechanism 7 clamps the coating again After removing the pole piece of the diaphragm, the diaphragm winding mechanism 6 retracts, the two diaphragm clamping mechanisms 9 start to clamp the two edges of the diaphragm, and the diaphragm cutting mechanism 8 cuts the diaphragm to form a complete battery core.
4)隔膜回原位,进行下一循环:切割完成后,隔膜夹持机构9再次将隔膜送入叠片机构4底部的夹子4.5上,开始进行到下一循环。4) The diaphragm returns to its original position and proceeds to the next cycle: after the cutting is completed, the diaphragm clamping mechanism 9 again sends the diaphragm to the clamp 4.5 at the bottom of the stacking mechanism 4 to start the next cycle.
本发明未述及之处适用于现有技术。The parts not described in the present invention are applicable to the existing technology.
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CN111628206B (en) * | 2020-06-28 | 2024-09-13 | 陈克炎 | Lamination mechanism for electrode sheet of battery cell |
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CN112151881B (en) * | 2020-10-27 | 2021-10-26 | 宿州晟雄新能源科技有限公司 | Continuous lamination forming machine for manufacturing and processing lithium ion battery cell |
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CN105845987A (en) * | 2016-05-29 | 2016-08-10 | 合肥国轩高科动力能源有限公司 | Laminated battery unit manufacturing device |
-
2018
- 2018-03-26 CN CN201810250538.6A patent/CN108306055B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101685887A (en) * | 2008-09-23 | 2010-03-31 | 深圳市吉阳自动化科技有限公司 | Semi-automatic laminating method of electrical core of power battery and laminating equipment thereof |
CN202888336U (en) * | 2012-08-31 | 2013-04-17 | 惠州园方电池设备有限公司 | Automatic lamination stacking machine for lithium battery |
CN202905907U (en) * | 2012-10-26 | 2013-04-24 | 东莞市鸿宝锂电科技有限公司 | Cell stacking machine for lithium-ion power battery |
CN103219546A (en) * | 2013-03-27 | 2013-07-24 | 深圳市吉阳自动化科技有限公司 | Coiled lamination stacking machine and battery coiling and laminating method |
CN105845987A (en) * | 2016-05-29 | 2016-08-10 | 合肥国轩高科动力能源有限公司 | Laminated battery unit manufacturing device |
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